Service Parts List S/N C07A

Short

Screw

FIG. 3

Service Notes for 2645 Cordless Jigsaw - continued

Disassembly

FIG. NOTES:

18,19,20,21,26 Eccentricity Plate (21) Screws and Lock Washers (18-19) must be removed

prior to removing E-clip (20) from Gearcase Pin (26) to prevent damaging

the E-clip. See Fig. 1

33,38,39,40,41 Remove Motor Pinion Assembly (81) from Gearcase (33) by placing a 3/32"

pin punch into the center counter bore of Pinion (38) and gently tapping

assembly until removed from Gearcase (33). See Fig. 2

1,5 Remove Plastic Blade Cover (1) from the Gearcase Cover (5) by gently

squeezing raised plastic tabs on both sides of cover simultaneously and

pulling forward.

Reassembly

42 Secure Motor Mount Plate Screws (42) with Blue Loctite

No. 44-22-0090 if removed.

18,19,20,21 E-clip (20) must be reinstalled onto Gearcase Pin (26) prior to installing Eccentricity

Plate (21) Screws and Lock Washers (18-19) to prevent damaging E-clip. See Fig. 1

22,23,33 Bevel side of Counter Balance Plates (23) must face Rocker Arm Plate (22) when

installed into Gearcase (33). (Reference assembly Illustration picture).

2,3,4,5,7,33 Reinstall Wire Guard (2) onto Gearcase (33) by positioning round prongs of guard

thru Gearcase cover (5) and place wires into round holes provided in Gearcase (33)

prior to securing Gearcase Screws (3-4-7). See Fig. 3

LUBRICATION NOTES:

Use Type 'J' Grease, No. 49-08-4220

When servicing, remove 90-95% of the existing grease prior to installing Type “J”.

Original grease maybe similar in color but not compatible with “J”

Coat internal components of Gearcase (33) with approx. 1/4 oz. grease (front and

back) prior to installing into Gearcase. (Lightly coat steel pins (17, 24, 26) inside

Gearcase prior to reassembly)

Coat internal components of Gearcase Cover (5) with approx. 1/8 oz. grease and

place another approx. 1/8 oz. grease in the top of the Gearcase Cover.

FIG. 1

38 39

40 41

FIG. 2

SEE PAGE 4 FOR WIRING

INSTRUCTIONS