Use and Care Manual

ManualsBrandsMilwaukee ManualsDisc & Orbital SandersM18 18-Volt Lithium-Ion Cordless 5 in. Random Orbit Sander with M18 Starter Kit (1) 5.0Ah Battery and Charger

20a

20b

20c

7(2x)

8(2x)

9a(2x)

10(1x)

16(5x)

10(2x)

12b 12a

12a

12b

9a 9b

5 20a

20b 20c

6a 7

8 9b

1 2 4 10

14 16 19

BULLETIN NO.

54-32-2400

SERVICE PARTS LIST

FIG. PART NO. DESCRIPTION OF PART NO. REQ.

1 --------------- Housing Support, Left Housing Halve (1)

2 --------------- Housing Cover, Right Housing Halve (1)

3 42-70-0058 Housing Clip (1)

4 31-01-0003 Light Pipe (1)

5 --------------- Terminal Clip (Shown without wire) (1)

6 14-46-1445 Motor Assembly (1)

6a --------------- Motor with Pinion (1)

7 45-88-1980 Spring Washer (2)

8 05-81-0205 M3 x 6mm Pan Hd. Phillips Screw (2)

9 14-46-1385 Gearbox Assembly (1)

9a --------------- Motor Mount Pin (2)

9b --------------- Motor Mount Plate (1)

9c --------------- Gearbox/Front Housing (1)

10 05-88-0780 M3 x 18mm Pan Hd. ST T-10 Screw (3)

11 43-62-1100 Side Handle (1)

12 14-46-1460 Speed Selector Assembly (1)

12a --------------- Speed Selector (1)

12b --------------- Torsion Spring (1)

14 10-20-3205 Warning Label (1)

15 --------------- Fuel Gauge Label (Not Shown) (1)

16 06-82-1080 M3 x 14mm Pan Hd. T-10 ST Screw (5)

17 45-24-0625 Locking Shuttle (1)

18 40-50-1135 Spring Plate (1)

19 12-20-2438 Service Nameplate (1)

20 14-46-1470 Electronics Assembly (1)

20a --------------- PCBA (1)

20b --------------- Switch (1)

20c --------------- Battery Terminal Connector Block (1)

CATALOG NO. 2438-20

REVISED BULLETIN

SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS

Cordless M12™ Spot Polisher

STARTING

SERIAL NO.

WIRING INSTRUCTION

F76A

SEE REVERSE SIDE

DATE

Apr. 2014

MILWAUKEE ELECTRIC TOOL CORPORATION

13135 W. Lisbon Road, Brookﬁ eld, WI 53005

Drwg. 1

FIG. NOTES:

6,9,9b Service replacement gearcase assembly (9) comes with a

motor mount plate (9b) that must be removed and discarded

when servicing. A motor mount plate already exists on the

motor assembly (6).

EXAMPLE:

Component Parts (Small #)

Are Included When Ordering

The Assembly (Large #).

FIG. PART NO. DESCRIPTION OF PART NO. REQ.

21 31-44-2438 Handle Kit (1)

22 42-55-2438 Contractors Bag (1)

23 49-36-2438 5 Piece Accessory Kit (Not Shown) (1)

Consisting of:

3" Wool Pad w/ Back Recess (1)

3" White Foam Pad (1)

3" Yellow Foam Pad (1)

49-36-0800 2" Backing Pad w/ M9 x .75 Thread (1)

49-36-0805 3" Backing Pad w/ M9 x .75 Thread (1)

Summary of content (2 pages)

PAGE 1
BULLETIN NO. SERVICE PARTS LIST 54-32-2400 REVISED BULLETIN SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS Cordless M12™ Spot Polisher CATALOG NO. 00 STARTING SERIAL NO. 2438-20 EXAMPLE: 0 Component Parts (Small #) Are Included When Ordering The Assembly (Large #). DATE Apr. 2014 WIRING INSTRUCTION F76A SEE REVERSE SIDE 11 12b 12a 22 12 12a 12b 10(2x) 8(2x) 14 6 6a 7 8 9b 7(2x) 9c 9b 6a 4 9a(2x) 5 20a 20 20b 20c 1 18 9 9a 9b 9c 10(1x) 17 5 20a 20b 3 FIG.
PAGE 2
= WIRE TRAPS or GUIDES AS AN AID TO REASSEMBLY, TAKE NOTICE OF WIRE ROUTING AND POSITION IN WIRE GUIDES AND TRAPS WHILE DISMANTLING TOOL. BE SURE THAT ALL COMPONENTS OF THE ELECTRONICS KIT ARE SEATED FIRMLY AND SQUARELY IN THE HANDLE RECESSES. AVOID PINCHED WIRES, BE SURE THAT ALL WIRES AND SLEEVES ARE PRESSED COMPLETELY DOWN IN WIRE GUIDES AND TRAPS. PRIOR TO INSTALLING THE HANDLE COVER ONTO THE HANDLE SUPPORT, BE SURE THAT THERE ARE NO INTERFERENCES.