Replacement Part List

Extra/Old Diaphragm
(with needle bearings)
.75”
Mounting Base
(Approx. 6” x 6” x 1”)
.5”
Epoxy Epoxy
As an aid to reinstalling the
gearing/clutch mechanism
into a FUEL™ Super-Hawg
®
,
a fixture can be made with
an old used diaphragm (with
the needle bearings) and a
piece of mounting stock such
as a piece of wood. A fixture
such as this will free both
hands for assembling.
45
47
48
49
46
45
46
1. Use Type ‘Y’ Grease,
No. 49-08-5275 to lubricate
parts 45, 46, 47, 48, 49 and
assemble together. Install
onto the diaphragm service
fixture as shown.
DIAPHRAGM
SVC FIXTURE
2
1
3
4
5
2. Use Type ‘Y’ Grease, No. 49-08-
5275 to lubricate parts 27, 28, 29,
31, 32, 33, 35 and 95. Assemble
together and contain with E-Ring
43. Install onto the diaphragm
service fixture as shown. Use a
Shifting Rod, 55 to properly align
the holes in the Bearing
Retaining Plate with the holes in
the service fixture. Remove the
Shifting Rod.
Parts 27, 28, 29, 31, 32, 33,
34, 35, 95 and 43.
55
54
52
53
53
3. Use Type ‘Y’ Grease,
No. 49-08-5275 to
lubricate parts 52, 53
and 54. Assemble parts
together as shown.
Install onto Shifting
Ring 34, lining up the
Shifting Rod holes of
29, 52 and 53.
29
34
34
5. Secure gear/clutch mechanism
into Gearcase Assembly (93) by
using a long T-30 bit to drive two
06-82-5360 Screws.
4. Carefully feed both Shifting Rods through the holes in the
Bearing Retaining Plate and the Long and Short Shift
Plates down into the corresponding holes in the service
fixture. Carefully place the Gearcase Assembly over the
gearing and onto the service fixture. Turn the assembly
over and remove the diaphragm service fixture.