Service Parts List S/N F99B

ManualsBrandsMilwaukee ManualsTools & HardwareM18 FUEL 18-Volt Lithium-Ion Brushless 1-1/8 in. SDS-Plus Rotary Hammer (Tool-Only)

(2x)

65a

57c

57b

57a

9(6x)

52b

52a

27b

27f

68a

27e

27d

27c

43c

44a

44c

44b

14b

(2x)

43d

43b

43a

(8x)

68b

27a

83(2x)

* See note

below

*NOTE:

There are two Rubber Washers (83) that are to be

installed in recessed pockets on the bottom of the

Gearcase Cover (56). The washers are held in

place by the two middle Gearcase Screws (9).

57a 57b

57c

30 68a

68b

43a 43b

43c 43d

52a

52b

27a 27b 27c

27d 27e 27f

MILWAUKEE TOOL l www.milwaukeetool.com

13135 W. Lisbon Road, Brookeld, WI 53005

Drwg. 3

BULLETIN NO.

54-24-2701

SERVICE PARTS LIST

CATALOG NO. 2715-20

REVISED BULLETIN

SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS

M18 FUEL™ 1-1/8” (3kg) Rotary Hammer

STARTING

SERIAL NO.

DATE

Aug. 2020

WIRING INSTRUCTION

F99B

EXAMPLE:

Component Parts (Small #) Are Included

When Ordering The Assembly (Large #).

SEE PAGE 5

54-24-2700

FIG. PART NO. DESCRIPTION OF PART NO. REQ.

9 06-75-2408 M4 x 17mm Pan Hd. Taptite T-20 w/Nylok 6

14b 34-40-0068 O-Ring (1 on Piston #42b, 1 on Ram #14a) 2

19 14-30-0037 Gearbox Assembly 1

24 05-78-0105 M4 x 10mm Pan Hd. Taptite Screw (2 of 4) 2

27 14-20-2715 Electronics Assembly 1

27a --------------- On-O󰀨 Switch 1

27b --------------- Battery Connector Block 1

27c --------------- Connector Assembly 1

27d --------------- LED Assembly 1

27e --------------- Stator Assembly 1

27f --------------- PCB Assembly 1

30 06-82-2025 M3.5 x 16mm Pan Hd. Plast. T-10 (8 of 23) 23

36 45-88-0106 Washer 1

37 32-60-0112 Crank Gear Assembly with Needle Bearing 1

38 44-90-0152 Crank Shift Ring 1

39 40-50-0107 Crank Spring 1

40 14-09-0110 Crank Assembly 1

41 44-66-0122 Crank Shim 1

42 42-70-5268 Retaining E-Ring 1

43 14-46-0117 Chisel Shifter Assembly 1

43a --------------- M2 x 27mm Dowel Pin 1

43b --------------- M2 x 40mm Dowel Pin 1

43c --------------- Chisel Bracket 1

43d --------------- Chisel Shift Driver 1

44a 44-94-0022 Connecting Rod 1

44b 44-62-0302 Piston 1

FIG. PART NO. DESCRIPTION OF PART NO. REQ.

44c 44-60-0147 Wrist Pin 1

45 44-66-0303 Locking Plate 1

46 44-90-0127 Shift Ring 1

47 32-05-0202 Bevel Gear 1

48 45-88-0112 Thrust Washer 2

49 02-50-0105 Thrust Bearing 1

50 32-10-0077 Clutch Gear Assembly 1

51 44-66-0132 Clamp Plate 1

52 14-46-0037 Fork Assembly 1

52a --------------- Fork 1

52b --------------- Fork Spring 1

53 42-90-0022 Shifting Coupler 1

54 34-40-0093 O-Ring 1

55 42-92-0053 Gearcase Gasket (See page three) 1

56 28-20-0023 Gearcase Cover 1

57 44-10-0057 Selector Knob Assembly 1

57a --------------- Selector Ball 1

57b --------------- Selector Spring 1

57c --------------- Selector Knob 1

58 06-82-2025 M3.5 x 16mm Pan Hd. Plastite T-10 Screw 1

59 22-90-0132 Top Bellows 1

60 45-88-0153 Vibration Washer

(1 each for top & bottom AVS)

61 44-20-0141 Top AVS Square Guide Pipe 1

62 40-50-0211 Top AVS Spring 1

63 42-38-0077 Vibration Bumper

(2 each for top & bottom AVS)

64 42-38-0137 Bumper Holder

(2 each for top & bottom AVS)

65a 44-66-0132 Retaining Plate 1

66 05-78-0012 M4 x 52mm Scr.

(1 each for top & bottom AVS)

67 42-42-2715 Forward/Reverse Button 1

68 31-44-2725 Handle Assembly 1

68a --------------- Left Handle Halve 1

68b --------------- Right Handle Halve 1

78 40-50-1090 Compression Spring 1

80 42-55-2715 Carrying Case for 2715-20 Tool Only and 2715-22 Kit 1

80 42-55-0115 Carrying Case for 2715-22DE Tool with Dust Extractor 1

83 45-88-0014 Rubber Washer 2

l= Component of Rotary Hammer

Service Kit No. 14-46-5268

(See page three)

«= Part number change from

previous service parts list.

Summary of content (5 pages)

PAGE 1
BULLETIN NO. SERVICE PARTS LIST 54-24-2701 SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS M18 FUEL™ 1-1/8” (3kg) Rotary Hammer 57c 58 66 43 65a 57a 57b 57c 00 57b 61 62 60 59 56 53 44b 14b 43a 42 45 52 52a 52b 46 27a 54 44a 47 41 40 80 83(2x) * See note below 55 53 43c 39 52b 50 24 (2x) 27e 27b 78 37 36 19 68b = Part number change from previous service parts list. l= Component of Rotary Hammer Service Kit No. 14-46-5268 (See page three) DESCRIPTION OF PART NO.
PAGE 2
l= Component of Rotary Hammer Service Kit No. 14-46-5268 90 19 15 20 21(2x) 18 13j 17 22 13h 16 24(2x) 23 23a 66 65b 69 23a 35c (2x) 35a 12 13b 13c 13d 13e 13 13a 13f 13g 13h 13j 14b 10 14a 82 (4x) 13g 13e 9a (4x) 8 13c 6 35b 13b 5 4 34b 73 34a 30 (6x) 13a 3 2 1 7a 32 7f 7b 7c 72 30 (6x) FIG.
PAGE 3
IMPORTANT: Dimpled end of connecting rod to crank assembly. LUBRICATION NOTES: Dimple Urethyn GE00 Grease No. 49-08-5355, 2.8oz. / 80g tube Fill back of piston with grease. There is to be no grease on face of piston. A total of approx. 60 grams will be used. Prior to reinstalling, clean gear assemblies with a clean, dry cloth. Lightly coat all parts highlighted here with Urethyn GE00 grease. Apply a greater amount of grease to all internal and external gear teeth.
PAGE 4
NOTE: As an aid to working on the gearcase and spindle assemblies, a bench top fixture can be made from a 3.25” piece of 4” PVC pipe. The contour of the pipe can be cut according to dimensions in the illustration. SERVICE TOOLS: 61-10-0041 Ring Expander Cone 61-10-0045 Seal Press Pin Cut or file a 45º Chamfer here 61-10-0043 Push Sleeve 61-10-0045 Seal Press Pin .375” .75” #90 Motor Seal 61-10-0049 Anvil Sleeve Snap Ring Bar .75” .75” .
PAGE 5
On-Off Switch Stator Assembly (Inside Motor Housing Assembly) Insulated Sleeve Battery Terminal Block Assembly = WIRE TRAPS or GUIDES Thick black and red wires thru ferrite bead. Thin green and blue wires are behind the bead. PCBA Battery Connector Block LED Assembly Wire Ribbon AS AN AID TO REASSEMBLY, TAKE NOTICE OF WIRE ROUTING AND POSITION IN WIRE GUIDES AND TRAPS WHILE DISMANTLING TOOL. BE SURE THAT ALL COMPONENTS OF THE ELECTRONICS KIT ARE SEATED FIRMLY AND SQUARELY IN THE HOUSING RECESSES.