Use and Care Manual

10
11
8. Always allow the saw to do the work. Forcing the
tool may stall or overheat the motor.
9. After the cut is complete, release the trigger and
wait for the blade to stop completely. Then gently
raise the saw head and remove the workpiece.
Always unplug the tool before retrieving loose
cut-off pieces from inside the guard area.
Making a Sliding Cut
Wider workpieces can be cut using the sliding
mechanism.
4
1
3
2
1. Make sure that the slide rail lock is loose and that
the saw head moves freely back and forth.
2. Select the desired angle following the steps in
"Adjusting the Miter Angle" and "Adjusting the
Bevel Angle".
3. Place the workpiece on the turntable and line up
the cut.
4. Raise saw head and pull it out OVER the work-
piece WITHOUT cutting (1).
5. Start the motor. Wait a few seconds for the blade
to reach full speed.
6. Press down on saw head (2).
7. Push saw through the cut (3).
8. After the cut is complete, release the trigger and
wait for the blade to stop completely. Then gently
raise the saw head (4) and remove the workpiece.
Always unplug the tool before retrieving loose cut-
off pieces from inside the guard area.
APPLICATIONS
WARNING
Do not cut stone, brick, concrete,
or ferrous metals (iron, steel, stain-
less steel, or alloys of these metals) with this saw.
Do not use abrasive wheels with this saw.
Dust created by cutting these materials and/or
using abrasive cut-off wheels can jam the blade
guard and possibly cause personal injury.
Recommended Materials and Applications
The following materials can be cut with the slide
compound miter saw. There are many types of saw
blades available. Always use the proper blade for the
particular material and application.
Wood - solid wood, plywood, particle board, MDF
(medium density berboard), HDF (high density
berboard), melamine laminated particle board,
formica laminates, hardboard (masonite).
Plastics - PVC, CPVC, ABS, solid surfacing materi-
als (such as Corian
®
), and other plastic materials.
When cutting plastic, avoid overheating the blade
and blade teeth to prevent melting the workpiece.
Nonferrous Metals - aluminum, brass, copper, and
other non-ferrous materials.
Cutting Non-Square Materials
Cutting Round (Cylindrical) Materials
"V" shaped blocks can be used to support round
materials like closet rod and plastic pipe.
Aluminum Sash and Other
Channel Type and Materials
Aluminum sash material can be supported with
blocks to prevent it from deforming while it is be-
ing cut.
Clamp
Fence
Base
Wood support
block
Aluminum
material
Wood support
block
Miter Range Miter Detents (Stops)
0° to 55° Left
0° to 60° Right
0°, 15°, 22.5°, 31.62°, 45° Left
0°, 15°, 22.5°, 31.62°, 45° Right
Bevel Range Bevel Detents (Stops)
0° to 45° Left
0° to 48° Right
0°, 22.5°, 33.85°, 45°, 48 Left
0°, 22.5°, 33.85°, 45°, 48 Right
Base Molding
Capacity
Nested Crown
Capacity
6" at 0°
6" at 45° Left and Right
6-5/8"
Two Methods for Cutting Crown Molding
The angles created on a piece of crown molding that
ts at against the ceiling and wall will, when added
together, equal 90° (A + B = 90°).The most common
crown molding angles are :
52
°
/38
°
: A 52° angle against the ceiling (A) and a 38°
angle against the wall (B). The miter saw has spe-
cial miter settings at 31.6° left and right and a bevel
setting at 33.9° to use when cutting 52°/ 38° crown
molding at on the miter saw table. These settings
are identi ed with a diamond mark.
45
°
/45
°
: A 45° angle against the ceiling (A) and a 45°
angle against the wall (B). The miter saw has special
miter settings at 35.3° left and right and a bevel set-
ting at 30° to use when cutting 45°/ 45° crown at
on the miter saw table. These settings are identi ed
with a black circle.
NOTE: Even though all of these angles are standard,
rooms are very rarely constructed so the corners
are exactly 90°. You will need to “ ne tune” these
settings and make necessary adjustments to the
cutting angles.
Ceiling
Wall
Angle B
Angle A
Inside
corner
Outside
corner
Cutting Crown Molding Flat on the
Miter Saw Table
The advantage of cutting crown molding at on the
table is that it is easier to secure the molding at the
correct cutting position. Also larger pieces of crown
molding may be cut laying at on the miter saw table.
1. Set the bevel and miter angles using the Crown
Molding Miter Angles chart. Tighten the miter lock
knob and the bevel lock knob.
2. Using the Positioning section below, correctly
positions the molding.
NOTE: Always make a test cut on scrap material to
con rm all angles are correct.
3. Make the cut according to "Making a Chop Cut".
Cutting Crown Molding Angled Against
the Fence (Nested – in position)
Always use a crown molding fence when cutting
crown molding angled against the fence. When cut-
ting crown molding angled against the fence does
not require bevel settings. Small changes in the miter
angle can be made without affecting the bevel angle.
When using this method the saw can be quickly and
easily adjusted for corners that are not 90° (square).
Positioning
Standard (U.S.) crown molding with 52
°
and 38
°
angles (set bevel angle to 33.85°)
Left side, inside corner
1. Top edge of molding against fence
2. Miter table set right 31.62
°
3. Save left end of cut
Right side, inside corner
1. Bottom edge of molding against fence
2. Miter table set left 31.62
°
3. Save left end of cut
Left side, outside corner
1. Bottom edge of molding against fence
2. Miter table set left 31.62
°
3. Save right end of cut
Right side, outside corner
1. Top edge of molding against fence
2. Miter table set right 31.62
°
3. Save right end of cut
Standard (U.S.) crown molding with 45
°
angles (set
bevel angle to 0°)
Left side, inside corner
1. Top edge of molding against fence
2. Miter table set right 45
°
3. Save left end of cut
Right side, inside corner
1. Bottom edge of molding against fence
2. Miter table set left 45
°
3. Save left end of cut
Left side, outside corner
1. Bottom edge of molding against fence
2. Miter table set left 45
°
3. Save right end of cut
Right side, outside corner
1. Top edge of molding against fence
2. Miter table set right 45
°
3. Save right end of cut
MAINTENANCE
WARNING
To reduce the risk of injury, always
unplug the tool before performing
any maintenance. Never disassemble the tool.
Contact a MILWAUKEE service facility for ALL
repairs.
Maintaining Tools
Keep your tool in good repair by adopting a regular
maintenance program. Inspect your tool for issues
such as undue noise, misalignment or binding of
moving parts, breakage of parts, or any other condi-
tion that may affect the tool operation. Return the tool
to a MILWAUKEE service facility for repair. After six
months to one year, depending on use, return the
tool to a MILWAUKEE service facility for inspection.
WARNING
To reduce the risk of personal in-
jury, electric shock and damage,
never immerse your tool in liquid or allow a liquid
to ow inside it.
Cleaning
Clean dust and debris from vents. Keep handles
clean, dry and free of oil or grease. Use only mild
soap and a damp cloth to clean, since certain clean-
ing agents and solvents are harmful to plastics and
other insulated parts. Some of these include gasoline,
turpentine, lacquer thinner, paint thinner, chlorinated
cleaning solvents, ammonia and household deter-
gents containing ammonia. Never use ammable or
combustible solvents around tools.
Repairs
For repairs, return the tool to the nearest service center.
ACCESSORIES
WARNING
Use only recommended accesso-
ries. Others may be hazardous.
For a complete listing of accessories, go online to
www.milwaukeetool.com or contact a distributor.