Use and Care Manual

4
5
NOTE: After the cycle reaches a certain point, the
crimp may automatically nish, even if the trigger
is released.
LED
Indicator Denition
Solid Green Tool completed the operation and
reached full crimping pressure.
Solid Red Tool completed the operation but did NOT
reach full crimping pressure.
Flashing Red Tool did NOT complete the operation.
Flashing
Red/Green
(after Solid
Green or
Solid Red)
Tool has reached its service interval
(20,000 crimps). Red/Green flashing
will begin after the solid Red or Green
indicator for the operation is displayed.
MILWAUKEE recommends that the
tool be inspected and preventative
maintenance completed. Return tool to
a
MILWAUKEE service facility.
5. Continue crimping according to the connector
manufacturer's instructions. See the "Lug and
Splices" charts for more information.
• For splices, begin crimping in the center, work-
ing outward.
• For lugs, begin crimping near the pad, working
outward.
6. An LED will light the workpiece when the trigger
is pulled.
7. The die identier is pressed into the connector
during the crimp.
MAINTENANCE
WARNING
To reduce the risk of injury, always
unplug the charger and remove the
battery pack from the charger or tool before
performing any maintenance. Never disassemble
the tool, battery pack or charger. Contact a
MILWAUKEE service facility for ALL repairs.
Maintaining Tool
Keep your tool, battery pack and charger in good re-
pair by adopting a regular maintenance program. Af-
ter six months to one year, depending on use, return
the tool, battery pack and charger to a MILWAUKEE
service facility for:
• Lubrication
• Mechanical inspection and cleaning (gears, spin-
dles, bearings, housing, etc.)
• Electrical inspection (battery pack, charger, motor)
• Testing to assure proper mechanical and electrical
operation
If the tool does not start or operate at full power with
a fully charged battery pack, clean the contacts on
the battery pack. If the tool still does not work prop-
erly, return the tool, charger and battery pack, to a
MILWAUKEE service facility for repairs.
WARNING
This device contains a
lithium button/coin cell
battery. A new or used battery can
cause severe internal burns and lead
to death in as little as 2 hours if swal-
lowed or enters the body. Always secure the
battery cover. If it does not close securely, stop
using the device, remove the batteries, and keep
it away from children. If you think batteries may
have been swallowed or entered the body, seek
immediate medical attention.
Internal Battery
An internal battery is used to facilitate full ONE-KEY™
functionality.
To replace the battery:
1. Remove the battery pack.
2. Remove the screw holding the battery door.
3. Pull out the battery from the battery board.
4. Insert the new battery (3V CR2032), with the posi-
tive side away from the board.
5. Replace the battery door and screws.
WARNING
To reduce the risk of personal in-
jury and damage, never immerse
your tool, battery pack or charger in liquid or
allow a liquid to ow inside them.
Cleaning
Clean dust and debris from vents. Keep handles
clean, dry and free of oil or grease. Use only mild
soap and a damp cloth to clean, since certain clean-
ing agents and solvents are harmful to plastics and
other insulated parts. Some of these include gasoline,
turpentine, lacquer thinner, paint thinner, chlorinated
cleaning solvents, ammonia and household deter-
gents containing ammonia. Never use ammable or
combustible solvents around tools.
Repairs
For repairs, return the tool, battery pack and charger
to the nearest service center.
ACCESSORIES
WARNING
Use only recommended accesso-
ries. Others may be hazardous.
For a complete listing of accessories, go online to
www.milwaukeetool.com or contact a distributor.
SERVICE - UNITED STATES
1-800-SAWDUST (1.800.729.3878)
Monday-Friday, 7:00 AM - 6:30 PM CST
or visit www.milwaukeetool.com
Contact Corporate After Sales Service Technical
Support with technical, service/repair, or warranty
questions.
Email: [e-mail]
Become a Heavy Duty Club Member at
www.milwaukeetool.com to receive important
notications regarding your tool purchases.
Connector Type Capacity Range
Industrial
Copper
Copper Splices #8 - 750 MCM
Copper Lugs #8 - 750 MCM
Copper "C" Taps #14sol - 500 MCM
Aluminum
Aluminum Splices #8 - 750 MCM
Aluminum Lugs #8 - 750 MCM
Aluminum Pin Adapters #6 - 750 MCM
Aluminum "H" Taps #8 - 500 MCM
Grounding
Ground Grid Connectors #8 - 500 MCM
Copper "E" Taps #8 - 500 MCM
Overhead
Copper
Copper Tension Splice #8sol - 500 MCM
Copper Lugs 1/0 - 500 MCM
Copper "H" Taps #12 - 4/0
Aluminum
Aluminum Tension Splice #6 - 587.5 MCM
Aluminum Stirrups #6 - 500 MCM
Aluminum Lugs #4 - 556.5 MCM
Aluminum Jumper Splice #4 - 556.5 MCM
Aluminum "H" Taps #8 - 500 MCM
ASCR
ASCR One Piece Tension Splice #6 - 587.5
ASCR Two Piece Tension Splice #4 - 556.5 MCM
ASCR Stirrups #6 - 477
5/8" Service Entrance Connectors #10 - 1/0
840 Service Entrance Connectors 1/0 - 4/0
Connector Capacity Matrix
ASSEMBLY
WARNING
Recharge only with the charger
specied for the battery. For spe-
cic charging instructions, read the operator’s
manual supplied with your charger and battery.
Inserting/Removing the Battery
To remove the battery, push in the release buttons
and pull the battery pack away from the tool.
To insert the battery, slide the pack into the body
of the tool. Make sure it latches securely into place.
WARNING
Always remove battery pack before
changing or removing accesso-
ries. Only use accessories specically recom-
mended for this tool. Others may be hazardous.
WARNING
An incomplete or faulty crimp could
cause a re. Use tool only with "U"
dies and connectors for which they are rated.
Jaws, dies, and connectors must be used in an
approved combination to achieve a successful
operation. Improper combinations can result in
a faulty crimp. Electric shock, re, explosion, and
property damage could occur.
Changing the Dies
Inspect dies and connectors before use. Only use prop-
erly matched dies and connectors for the crimping jaws.
Refer to Specications for die/connector compatibility.
1. Remove the battery pack.
2. Snap the appropriate dies into each side of the
crimping jaws.
3. To remove, press the release button for each side of
the crimping jaws. Pull dies out from crimping jaws.
ONE-KEY™
To learn more about the ONE-KEY functionality for
this tool, please reference the Quick Start guide in-
cluded with this product or go to milwaukeetool.com/
One-Key. To download the ONE-KEY app, visit the
App Store or Google Play from your smart device.
OPERATION
WARNING
To reduce the risk of explosion,
electric shock and property
damage, do not use on live electrical lines.
Tool is NOT insulated. Contact with a live
circuit could result in severe injury or death.
Turn off power before making a crimp.
Keep hands away from crimping jaws
while tool is in use. Fingers could be
crushed.
Always remove battery pack before changing
or removing accessories. Only use accessories
specically recommended for this tool. Others
may be hazardous.
To reduce the risk of injury, wear safety goggles
or glasses with side shields.
Crimping
Before crimping:
• Inspect the jaws and dies for cracks or other dam-
age. Do not use damaged jaws or dies. Contact a
MILWAUKEE service facility.
• Ensure dies are properly installed.
• Jaws, dies, connectors, and cables must be used in
an APPROVED COMBINATION . Improper combina-
tions can result in a faulty crimp.
• Inspect and discard workpieces with cracks or wear
before use. Materials may crack or shatter.
• Follow connector manufacturers' installation instruc-
tions. Other uses may cause damage to the tool,
accessories, and workpiece.
1. Install the dies.
2. Insert battery pack.
3. Rotate the jaws to the desired angle. Hold tool
securely. Press and hold the trigger.
4. When the cycle is complete the tool will switch
off and the indicator will light. Release the trigger.
Press and hold the reverse trigger to manually
return the crimping jaws.