Use and Care Manual

M18 FUEL™ 7"/9" Large Angle Grinder
2785-20
J59A
54-38-2780
SEE PAGE 2
June 2018
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
1 05-59-0015 5/8"-11 Fixtec Nut (1)
2 49-12-0010 7" Type 27 Wheel Guard Assy. (Not Shown) (1)
2 49-12-0020 9" Type 27 Wheel Guard Assembly (1)
2 49-12-0230 7" Type 1 Wheel Guard Assy. (Not Shown) (1)
2 49-12-0240 9" Type 1 Wheel Guard Assy. (Not Shown) (1)
3 43-34-0825 Type 27 Backing Flange (1)
3 43-35-0925 Type 1 Backing Flange (Not Shown) (1)
4 45-88-8466 5/8"-11 Spindle Washer (1)
5 06-81-0001 M4 x 14mm Pan Hd. Sems T-20 Mach. Scr. (4)
6 06-81-0003 M4 x 10mm Pan Hd. Sems T-20 Mach. Scr. (2)
7 14-73-0005 Spindle Hub Assembly (1)
7a --------------- 5/8"-11 Spindle (1)
7b --------------- Spindle Hub (1)
7c --------------- Ball Bearing (1)
7d --------------- Retaining Ring (1)
7e --------------- Bevel Gear (1)
8 34-40-0262 O-Ring (1)
9 42-62-0125 AVS Side Handle (1)
10 06-81-5376 M4 x 34mm Pan Hd. ST T-20 Screw (4)
11 14-30-2785 Gearcase Assembly (1)
11a 42-42-0525 Spindle Lock Button (1)
11b 02-50-0025 Needle Bearing (1)
11c 34-40-0450 O-Ring (1)
11d 40-50-1330 Spindle Lock Spring (1)
11e --------------- Gearcase (1)
11f 42-60-0003 Spindle Lock Pin (1)
11g 02-04-0620 Ball Bearing (1)
12 05-55-0620 M5 Hex Nut (1)
13 32-60-0165 Bevel Pinion (1)
14 44-86-0192 Bearing Retainer Kit (1)
14a --------------- Bearing Retainer (1)
15 42-14-0037 BafeAssembly (1)
15a --------------- BafeScroll (1)
15b --------------- BafeFoot (1)
REVISED BULLETIN
SERVICE PARTS LIST
BULLETIN NO.
WIRING INSTRUCTION
DATE
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
CATALOG NO.
MILWAUKEE ELECTRIC TOOL CORPORATION
13135 W. LISBON RD., BROOKFIELD, WI 53005
Drwg. 1
STARTING
SERIAL NO.
See detail at right to determine
Fixtec Nut / Wrench combination
WARNING:
Magnetic force is VERY
STRONG when installing
rotor into stator. Extreme
care must be taken to
prevent damage to tool
and personal injury. Do
not have fingers in front
of rotor fan!
12
10
(4x)
13
11g
6
(2x)
15a
8
14a
16a
2
15b
17
(3x)
18
(3x)
27c
(2x)
27a
28
16a
16
27d
(5x)
15a
15b
15
5(4x)
4
3
1
33
25
23b
27c
(2X)
27b
27e
(2x)
20
22
17 18 20
22 23b 26
23
27a 27b 27c
27d 27e
27
9
11a 11b 11c 11d
11e 11f 11g
11
7a 7b 7c
7d 7e
7
6
14a
14
26
34
35
11a 11d 11e
11b
11c 11f 11g
7e
7d
7c
7b
7a
32
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
16 16-01-2785 Rotor Assembly (1)
16a 45-88-0406 Washer (1)
17 05-88-0082 K45 x 49mm Pan Hd. T-20 PT Screw (3)
18 45-88-0010 Washer (3)
20 14-20-2800 Grounding Assembly (1)
22 12-20-0123 Service Nameplate (1)
23 14-20-2785 Electronics Assembly (1)
23b 23-66-2785 On-Off Switch Assembly with Screws (1)
25 06-82-0126 M2.3 x 5mm PWH Tapt. T-6 Screw (1)
26 22-56-0150 Closed End Terminal (1)
27 14-34-2785 Rear Handle/Housing Kit (1)
27a --------------- Left Handle/Housing Halve - Support (1)
27b --------------- Right Handle/Housing Halve - Cover (1)
27c 05-81-1195 M3 x 8mm Pan Hd. ST T-10 Screw (4)
27d 06-82-0011 M4 x 20mm Pan Hd. ST T-20 Screw (5)
27e 05-88-0780 M3 x 18mm Pan Hd. ST T-10 Screw (2)
28 31-15-0072 Vent Clip Assembly (1)
32 48-55-3565 M18 FUEL Large Contractor Bag (1)
33 49-96-0002 Spanner Wrench (1)
34 05-59-0016 5/8"-11 Fixtec Nut (1)
35 49-96-0004 Spanner Wrench (1)
When servicing, remove 90-95% of the existing grease prior to
installing Type 'Y'. Original grease may be similar in color but not
compatible with 'Y'. Clean gear assemblies with a clean, dry cloth.
LUBRICATION
Type 'Y' Grease, No. 49-08-5275 (14oz. tub)
Apply a liberal amount of grease, approximately 5 grams/.17oz. to the
Bevel Gear (7e) and Bevel Pinion (13). Be sure that all gear teeth are
coated.
Place approximately 25 grams/.88oz. of grease in the gear cavity of
gearcase assembly (11).
05-59-001505-59-0016
It is important to note that there are two
different Fixtec Nut designs that can be
used on the 2785-20 M18 FUEL Grinder.
Each Fixtec Nut utilizes a spanner wrench
that is unique to the nut.
Fixtec Nut 05-59-0015 (1) must be used
with Spanner Wrench 49-96-0002 (33).
Fixtec Nut 05-59-0016 (34) must be used
with Spanner Wrench 49-96-0004 (35).
Use this diagram to determine the nut and
wrench design and order service parts
accordingly.