Instructions / Assembly

ManualsBrandsMilwaukee ManualsTool CartsPACKOUT 20 in. 2-Wheel Utility Cart with (1) PACKOUT Tool Storage Crate

2(2x)

6(2x)

4(2x)

Place flat blade

screwdriver in

here and work

pin to the inside.

Grab exposed pin with needle

nose pliers and work out.

Locking Tabs

Latch Assembly

NOTE:

See page 2 for

installation

instructions

of Retactable

Handle (3) into

tool box body.

54-49-8400

SERVICE PARTS

BULLETIN NO.

MILWAUKEE TOOL

www.milwaukeetool.com

13135 W. LISBON RD., BROOKFIELD, WI 53005

Drwg. 6

EXAMPLE:

Component Parts (Small #) Are Included

When Ordering The Assembly (Large #).

48-22-8426

PACKOUT™ Rolling Tool Box Assembly

Feb. 2020

REVISED BULLETIN

WIRING INSTRUCTION

DATE

CATALOG NO.

SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS

SERIAL

NUMBER

FIG. PART NO. DESCRIPTION OF PART NO. REQ.

1 43-62-8400T Retractable Handle Grip Service Kit (1)

2 --------------- Screw (2)

3 43-62-8400 Retractable Handle Service Assembly (1)

4 --------------- Screw (2)

5 43-62-8426 Side Handle Service Kit

(Contains 2 Side Handles and 4 Pins) (1)

6 --------------- Pin (4)

7 45-94-8426 Wheel Service Kit

(Contains 2 Wheels and 2 Locking Hex Nuts) (1)

8 --------------- Locking Hex Nut (2)

9 44-20-8400 Latch Service Assembly (Set of 2) (1)

10 31-01-8400 Storage Tray (1)

11 43-44-8400 Lid Gasket (Not Shown) (1)

12 42-12-8426 Axle Service Kit

(Contains 1 Axle and 2 Locking Hex Nuts) (1)

As an aid to removing a damaged Latch

Assembly (9), use two large at blade

screwdrivers. Push blades between parts

as shown. Twist both screwdrivers at same

time to force the blades into opening

and work the latch assembly over the

two locking tabs.

To install a new latch assembly,

position entire latch assembly over

locking tabs with the two top lugs

partially inserted in 'catch cavity' of

main housing. Engage latch bar

onto lid and gently press latch lever

to slide assembly over two locking

tabs and into place.

This removal and installation process will be the same

where other service latches are o󰀨ered in this system.

48-22-8425 PACKOUT™ Large Tool Box Assembly Page 3

48-22-8424 PACKOUT™ Medium Tool Box Assembly Page 3

48-22-8430 PACKOUT™ Organizer Assembly Page 4

48-22-8435 PACKOUT™ Compact Organizer Assembly Page 4

48-22-8310 PACKOUT™ Small 10" Storage Tote Page 5

48-22-8315 PACKOUT™ Medium 15" Storage Tote Page 5

48-22-8320 PACKOUT™ Large 20" Storage Tote Page 5

48-22-8426 Includes:

48-22-8431 PACKOUT™ S-Organizer Assembly Page 6

48-22-8436 PACKOUT™ S-Organizer Compact Assembly Page 6

48-22-8450 PACKOUT™ Tool Box Assembly Page 7

48-22-8321 PACKOUT™ Medium 15" Tool Bag Page 8

48-22-8322 PACKOUT™ Large 20" Tool Bag Page 8

48-22-8300 PACKOUT™ Tech Bag Page 9

48-22-8301 PACKOUT™ Jobsite Backpack Page 9

48-22-8302 PACKOUT™ Jobsite Cooler Page 9

48-22-8410 PACKOUT™ Flat Dolly Page 10

48-22-8422 PACKOUT™ Compact Toolbox Page 11

48-22-8460 PACKOUT™ Compact Cooler Page 11

*See page 6 thru 11 for Additional Storage Products:

Summary of content (11 pages)

PAGE 1
BULLETIN NO. SERVICE PARTS 54-49-8400 SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS REVISED BULLETIN PACKOUT™ Rolling Tool Box Assembly SERIAL 48-22-8426 NUMBER WIRING INSTRUCTION CATALOG NO.
PAGE 2
Extend Retractable Handle Assembly (3) beyond bottom opening in tool box to see the holes that must line up prior to securing with screws (4). Push assembly back into channel so bottom of handle section shown is flush with bottom of channel. This should be very close to aligning the holes. To be sure, a thin pick can be used in hole to make adjustments.
PAGE 3
48-22-8425 PACKOUT™ (Large) Tool Box FIG. 1 2 3 4 5 6 7 PART NO. 43-62-8425 --------------43-62-8424 --------------44-20-8400 31-01-8400 43-44-8400 DESCRIPTION OF PART Top Handle Service Kit Pin Side Handle Service Kit Pin Latch Service Assembly (Set of 2) Storage Tray Lid Gasket (Not Shown) NO. REQ. (1) (2) (1) (2) (1) (1) (1) 1 6 2 2 (2x) 5 (2x) Pins to be installed from the inside of the handle. 3 4 (2x) 4 48-22-8424 PACKOUT™ (Medium) Tool Box FIG. 3 4 5 7 8 8a 8b 8c PART NO.
PAGE 4
8-22-8430 PACKOUT™ Organizer FIG. 3 4 5 7 9 9a 9b PART NO. 43-62-8430 --------------44-20-8430 43-44-8430 31-01-0501 ----------------------------- DESCRIPTION OF PART Side Handle Service Kit Pin Latch Service Assembly (Set of 2) Lid Gasket (Not Shown) 5 Bin Kit (Set of 1) Large Bin Small Bin NO. REQ. (1) (2) (1) (1) (2) (1) (4) 9 9a 9b 9a 9b (4x) 5 (2x) Pins to be installed from the inside of the handle. 3 4 (2x) 4 48-22-8435 PACKOUT™ Compact Organizer FIG. 3 4 7 9 9a 9b PART NO.
PAGE 5
48-22-8310 10" PACKOUT™(Small) Storage Tote 48-22-8315 15" PACKOUT™ (Medium) Storage Tote 48-22-8320 20" PACKOUT™ (Large) Storage Tote FIG. PART NO. 1 45-56-8300 2 44-20-8300 or 3 44-20-0305 DESCRIPTION OF PART NO. REQ. Shoulder Strap (For all three tote models) (1) Locker Kit (For all three tote models) (1) Locker Kit (For all three tote models) 1 (1) SEE DIAGRAMS BELOW TO DETERMINE LOCKER SERVICE PART NEEDED. No.
PAGE 6
48-22-8431 PACKOUT™ S-Organizer Assembly FIG. 1 2 3 4 PART NO. 44-20-8431 31-01-0502 43-44-8430 31-01-0503 DESCRIPTION OF PART LP Organizer Latch (Set of 2) 5 PC Bin S-Organizer with 6 Dividers Lid Gasket (Not Shown) Spare Divider Kit, 6 pcs. 4 Removable Dividers (6) per each 5 PC Bin S-Organizer NO. REQ. (1) (2) (1) (0) 2 3 1 4 Removable Dividers (6) 48-22-8436 PACKOUT™ S-Organizer Compact Assembly FIG. 1 2 3 4 PART NO.
PAGE 7
48-22-8450 PACKOUT™ Tool Box Kit with Foam Dividers FIG. 1 2 3 4 PART NO. 43-62-8450 44-20-8430 43-44-8400 48-22-8455 DESCRIPTION OF PART NO. REQ.
PAGE 8
48-22-8321 15" PACKOUT™ (Medium) Tool Bag* SPECIAL NOTE: There are two locker designs for the 15” model. An early version of the 48-22-8321 had a different locker system. The design used in the 20” model was incorporated in later production of the 15” model. See page two. Locker located on side 48-22-8322 20" PACKOUT™ (Large) Tool Bag* Locker located in front *48-22-8321 15" PACKOUT™ (Medium) Tool Bag *48-22-8322 20" PACKOUT™ (Large) Tool Bag FIG. PART NO. DESCRIPTION OF PART NO. REQ.
PAGE 9
48-22-8300 PACKOUT™ Tech Bag 1 2 48-22-8301 PACKOUT™ Jobsite Backpack 2 48-22-8302 PACKOUT™ Jobsite Cooler 2 1 FIG. PART NO. 1 45-56-8300 2 44-20-0305 DESCRIPTION OF PART NO. REQ.
PAGE 10
48-22-8410 PACKOUT™ Flat Dolly Locking Casters (1) are to be assembled to the front of the PACKOUT™ Dolly Body (3). Front of the dolly body is determined by the logo plate. 1 (2x) 2 (2x) 3 4 5 1 2 4a 4b 4c 4d 4c 4b 4d 4a FIG. 1 2 3 4 4a 4b 4c 4d 5 10 PART NO.
PAGE 11
Note: Tray, Dividers and Gasket illustrated outside of PACKOUT, is to be assembled on the inside. 4 6 3 5 2 1 Fig. 2 Fig.1 1 Note: Procedure for removal and installation of the 44-20-8422 Latch (1). Removal: 1. Undo latch from PACKOUT lid. 2. Insert a flathead screwdriver in-between latch assembly and PACKOUT base to pry over the tabs. (Fig.1) 3. Pull metal latch down to remove. Installation: 1. Insert Latch Assembly into channel. 2. Attach the metal latch to the lid. (Fig.2) 3.