Service Parts List

CATALOG NO. 6232-20
REVISED BULLETIN
54-40-6241
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
DEEP CUT BANDSAW
STARTING
SERIAL NO.
DATE
Apr. 2015
WIRING INSTRUCTION
See Page 4 thru 7
MILWAUKEE ELECTRIC TOOL CORPORATION
13135 W. Lisbon Road, Brookfi eld, WI 53005
Drwg. 2
BULLETIN NO.
54-40-6242
SERVICE PARTS LIST
D51C
LUBRICATION NOTES:
Type ‘J’ Grease,
No. 49-08-4220
When replacing Idler
Gear Kit (145), place 4 g,
(.14 oz.) of grease around
gear teeth and ID of Idler
Gear (38).
When replacing Bevel
Pinion Assembly (133),
place 3.8 g, (.13 oz.) grease
around Helical Gear (35).
Coat teeth and end of
Bevel Pinion (30).
Place a heavy coating
of grease in the bevel
pinion bore of
Gearcase (26).
43
13
110
112
109
108
44
45
111
107
104
70
69
29
75
27
27
29
28
26
30
31
32
25
35
42
41
33 36
38
39
40
37
22
105
103
102
81
117
116
113
115 (2x)
114
118
119
89 88
1
1
24
25
46
1
47
48
54
55
60
59
58
61
62
61
68
106
34
22 40
42 43
129
81 116
117 118
135
44
45
130
29
70
146
49
1 47 58 59
60 61 68
138
13 108 109
110 112
132
25 30 31
32 35
133
33 34 36
38 39
145
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
1 06-82-5314 10-24 x 1/2" Pan Hd. Tapt. T-25 (5 of 23) (23)
13 45-88-0406 Washer (1 of 2) (2)
22 --------------- Needle Bearing (1 of 3) (3)
24 05-90-0225 Washer (1)
25 06-82-8828 8-32 x .313" Pan Hd. Taptite T-20 (3)
26 --------------- Gearcase (See Page 3) (1)
27 06-82-5376 12-24 x 1" Pan Hd. Taptite T-27 (7)
28 34-40-0185 Seal Gasket (1)
29 --------------- Pin (2)
30 --------------- Bevel Pinion (1)
31 --------------- Ball Bearing (1)
32 --------------- Bearing Plate (1)
33 45-88-0895 Washer (1)
34 45-88-6230 Spring Washer (1)
35 --------------- Helical Gear (1)
36 --------------- Ball Bearing (2)
37 06-82-5358 12-24 x 3/4" Pan Hd. Taptite T-27 (1)
38 --------------- Idler Gear (1)
39 45-88-6232 Washer (1)
40 --------------- Pin (1)
41 06-82-7326 8-16 x 1" Pan Hd. Plastite T-20 (4)
42 --------------- Diaphragm (1)
43 02-04-0175 Ball Bearing (1 of 2) (2)
44 --------------- Baffl e (1)
45 42-28-0085 Rubber Block (2)
46 22-64-0440 Power Cord (1)
47 06-82-7409 8-16 x 1/2" Pan Hd. Plastite T-20 (2)
48 22-56-0470 Terminal Block (1)
49 42-38-0085 Rubber Switch Cover (1)
50 23-94-0405 Leadwire Assembly-Black (Not Shown) (1)
51 23-94-0435 Leadwire Assembly-White (Not Shown) (1)
52 23-94-0440 Leadwire Assembly-Red (Not Shown) (1)
FIG. PART NO. DESCRIPTION OF PART NO. REQ.
54 23-66-0645 On-Off Switch (1)
55 23-66-1045 LED Switch (1)
58 06-82-7270 8-16 x 5/8" Pan Hd. Plastite T-20 (4)
59 06-82-0125 1/4-20 x 1.65" Pan Hd. Taptite T-30 (1)
60 --------------- Handle Cover (1)
61 06-82-5360 1/4-2 x 5/8" Pan Hd. Taptite T-30 (3)
62 14-20-0105 PCB Assembly (1)
68 --------------- Support Handle (1)
69 23-16-0015 Isolator Support (1)
70 28-50-0045 Outer Motor Housing (1)
75 --------------- Pulley Support (See Page 2) (1)
81 06-65-0115 Coiled Pin (1 of 3) (3)
88 12-20-6232 Service Nameplate (1)
89 --------------- Nameplate Screw (2)
102 23-44-0220 Brush Cap (2)
103 22-18-0025 Carbon Brush (2)
104 05-88-1360 M4 x 13.5mm ST Screw (4)
105 22-20-0080 Brush Holder Assembly (2)
106 14-20-0195 Sensor Assembly (1)
107 31-50-0305 Inner Motor Housing (1)
108 42-96-0016 Bearing Cap (1)
109 02-04-0645 Ball Bearing (1)
110 23-38-0030 Magnetic Ring (1)
111 18-07-0025 Service Field Kit (1)
112 --------------- Armature (1)
113 06-82-0065 10-32 x 1" Pan Hd. Taptite T-25 (1)
114 30-13-0015 T-Block (1)
115 06-82-5330 10-32 x 5/8" Pan Hd. Taptite T-25 (2)
116 40-50-0845 Lever Release Spring (1)
117 42-42-0060 Release Button (1)
118 --------------- Shoe Bumper (1)
119 43-54-0085 Blade Guard (1)
129 14-13-0010 Diaphragm Kit (1)
130 42-14-0015 Fan Baffl e Kit (1)
132 16-10-0025 Service Armature Kit (1)
133 32-60-0095 Bevel Pinion Assembly (1)
135 42-18-0035 Shoe Bumper Kit (1)
138 31-44-0745 Handle Assembly Kit (1)
145 32-60-6230 Idler Gear Kit (1)
146 14-30-6230 Outer Motor Housing Kit (1)
SEE PAGE 3 FOR FASTENER TORQUE CHART
Apply Loctite
®
243
to threads of
screws 113
and 115.
= Part number change from
previous service parts list.