OPERATOR’S MANUAL ELECTRIC CHAIN HOIST Catalog No. 9560 9561 9562 Rated Load 1/2 Ton 9565 9566 9567 9568 1 Ton 9570 9571 9572 9573 2 Ton The equipment described and illustrated in these instructions is intended for industrial use only and should not be used to lift, support or otherwise transport people. Follow all instructions and warnings for inspecting, maintaining and operating this hoist. The use of any hoist presents some risk of personal injury or property damage.
WARRANTY Every MILWAUKEE hoist is thoroughly inspected and tested before leaving the manufacturing facilities. Should any trouble develop, return the complete hoist prepaid to the Factory, Branch or nearest Authorized MILWAUKEE Service Station. If inspection shows the trouble is caused by defective workmanship or material, all repairs will be made without charge and the hoist will be returned, transportation prepaid.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 20. NOT allow the load chain or hook to be touched by a live welding electrode. 21. NOT remove or obscure the warnings on the hoist. 22. NOT operate a hoist on which the safety placards or decals are missing or illegible. 23. NOT operate a hoist unless it has been securely attached to a suitable support. 24.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 TABLE OF CONTENTS Safety Precautions ......................................................................................................................................................................2 Hoist Specifications.....................................................................................................................................................................
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 APPLICATION INFORMATION Always disconnect the power source before working on or near a hoist or its connected load. If the power disconnect point is out of sight, lock it in the open position and tag to prevent unexpected application of power. This hoist is intended for general industrial use for lifting and transporting freely suspended material loads within its rated capacity.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 2. Before operating the hoist, be sure to observe the following: a. ALWAYS DISCONNECT HOIST FROM POWER SUPPLY before removing the electrical cover or when making any electrical connection in the hoist or pushbutton station. b. The ground wire (green colored) of the power cable should always be connected to a suitable ground by means of a screw or clamp.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 LOWERING WITHOUT POWER If the power fails with a load suspended, the hoist will automatically stop. In an emergency the load can be lowered without power as follows: Do not use hoist to lift, support or otherwise transport people. 11. Do not operate unless hook travel limit devices function. Test without load each shift. 12. Do not operate when hoist is not centered over load. 13.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 6. Using the “C” link, attach the new chain to the load end of the old chain. Be sure that the welds of the upstanding links of the new chain will face outward from the load sheave. The end links must be oriented for attachment to the deadend screw and the chain support (double-chained only) without any twist in the chain. CHAIN Chain is to be kept clean and lubricated (See LUBRICATION, page 9).
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 LIMIT SWITCH ADJUSTMENT Chain Replacement with No Chain in Hoist Refer to Figures 4 and 5. IMPORTANT: Before placing hoist in operation, check the limit switch adjustment. Limit switches are provided to protect the hoist against damage resulting from overtravel or to allow setting the hook travel within the factory-set limits of travel.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 3. Carefully raise load block to upper limit and observe if it stops automatically at desired level. Do not allow load block to run into hoist housing — this will damage the hoist. Maintain a minimum clearance of 2" from the hoist housing and the top of the load block on single-chained models and 1" from the chain support to the top of the load block on double-chained models. 4.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 5. Refer to Figure 17 to disassemble the limit switch. See LIMIT SWITCH ADJUSTMENT on page 8 to properly set the upper and lower limits of travel. 6. Refer to Figure 18 for repairs on the pushbutton station. Also refer to the wiring diagram inside the electrical cover or Figures 9A and 9B for wiring instructions.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Failure to follow proper lockout/tagout procedures may present the danger of electrical shock. TO AVOID INJURY: Disconnect power and lockout/tagout disconnecting means before removing cover or servicing this equipment. Suspension Use Replacement Parts List for Basic Hoist and Chaining Parts to help in repairs in this section (See Figures 12 and 20).
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Figure 9A — Wiring Diagram for 1-Speed, 1-Phase Models Figure 9B — Wiring Diagram for 1-Speed, 3-Phase Models 12
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 TROUBLE SHOOTING Always disconnect unit from the power supply system before removing hoist covers or the back cover of control station. ––– Remedy––– ––– Probable Cause ––– Hook fails to stop at end of travel 1. Limit switch not operating 2. 3. Brass limit switch nuts not moving on shaft Hoist reversing contactor malfunctioning 1. Check adjustment (See LIMIT SWITCH ADJUSTMENT, page 8).
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 TROUBLE SHOOTING (Continued) Motor brake noise or chatter (while starting hoist) 1. 2. Brake needs adjustment Low voltage 1. See BRAKE ADJUSTMENT, page 9. 2. Check voltage at the hoist reversing contactor while the hoist is lifting a load. Voltage should be no less than 90% of the voltage specified. 115 volt hoists are particularly subject to voltage drop problems due to their high current draw.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, TEL: (800)Wisconsin 729-3878 53005 INSPECTOR’S REPORT ITEM REMARKS (LIST DEFICIENCIES AND RECOMMENDED ACTION) Inspector’s Signature Date Inspected Approved by Date Figure 10B — Recommended Inspector’s Report RECOMMENDED LUBRICATION SCHEDULE* MILWAUKEE ELECTRIC POWERED CHAIN HOIST PAGE AND REFERENCE NO.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Figure 12 - Basic Hoist 12 13 14 11 1 2 16 3 4 5 6 7 Parts List for Basic Hoist Ref Description No. 1 Motor Sheave Housing Screw 3 Sheave Housing 4 10 8 Qty 1 (See Figures 13 & 14) 2 9 15 4 1/2 Ton 1 1 & 2 Ton 1 Ref No.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Figure 13 - Hoist Motor, 1-Phase 1 12 7 13 4 2 5 3 6 9 11 8 14 Parts List for Hoist Motor, 1-Phase Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 *Not available as repair part.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Figure 14 - Hoist Motor, 3-Phase 1 7 6 8 9 4 5 3 2 Parts List for Hoist Motor, 3-Phase Ref. No.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Figure 15 - Brake & Solenoid Parts 15 2 12 13 11 4 3 13 3 4 3 15 5 6 12 15 14 8 10 NOTE: Refer to wiring diagram inside electrical cover of hoist or Figures 9A & 9B when connecting any wires. 7 1 6 9 10 Parts List for Brake & Solenoid Parts Ref. No.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Figure 16 - Electrical Parts 1 12 13 14 19 15 16 4 12 2 3 17 8 1516 19 7 13 18 6 9 10 11 8 14 5 8 Parts List for Electrical Parts Ref Description No. Qty Ref No. Description Qty 1 Gear Box Cover 1 8 End Clamp 3 2 Panel Plate 1 9 Marking Strip 1 3 Reversing Contactor 4 5 10 15 ft Power Cord Assembly 1 hp, 115/230V 1 115/230V, 1/2 hp (3 cond.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Figure 17 - Limit Switch Parts 1 6 3 6 5 4 8 4 5 16 15 17 12 13 14 9 7 10 11 17 2 Parts List for Limit Switch Parts Ref Description No. Qty Ref No.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Figure 18 - Pushbutton Station 1 2 3 16 9 4 4 8 5 10 11 13 14 15 12 6 7 22 4
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Parts List for Pushbutton Station Ref. No.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Figure 19 - Transmission Parts 14 15 16 17 16 15 20 18 5 6 4 1 18 21 19 18 22 23 24 25 2 20 26 23 9 8 7 3 13 27 7 28 11 12 29 30 27 13 31 10 *32 26 *NOTE: Orient output gear (32) with long boss towards gear housing (2) on 1/2 ton models and towards gear box cover (3) on 1 & 2 ton models.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Parts List for Transmission Parts Ref. No.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Figure 20 - Chaining Parts 1 17 15 16 18 12 11 14 19 25 6 24 23 22 2-Ton Models 5 9 4 13 12 7 11 20 21 3 8 29 10 27 13 37 26 8 28 38 1/2 -Ton Models 14 3 36 31 32 35 41 34 31 46 43 33 45 44 32 33 40 37 38 36 35 39 49 2-Ton Models 50 30 1-Ton Models 42 48 47 26 2
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Parts List for Chaining Parts Ref Description No. 1 Sheave Housing 2 Qty Ref No.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 AUTHORIZED WARRANTY REPAIR CENTERS AND PARTS DEPOTS As a user of MILWAUKEE hoists, you are assured of reliable repair and parts services through a network of Master Parts Depots and Service Centers that are strategically located across the United States, its territories and Canada.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 UNITED STATES NEW YORK **ABC ELECTRIC 24-25 46th Street. Long Island City NY 11103 (718) 956-0000 or (N.Y. only-800-562-1919) FAX (718) 956-4455 **BEATON INDUSTRIAL, INC. 6083 Trenton Rd. Utica NY 13502 (315) 797-9346 (N.Y. only-800-724-4052) Fax (315) 797-9321 **VOLLAND ELECTRIC EQUIPMENT CO. 75 Innsbruck Drive Buffalo NY 14227 (716) 656-9900 Fax (716) 656-8899 NORTH CAROLINA **CAROLINA HOIST 3310 E.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 NOTES 30
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 NOTES 31