OPERATOR’S MANUAL ELECTRIC CHAIN HOIST Catalog No. 9560 9561 9562 Rated Load 1/2 Ton 9565 9566 9567 9568 1 Ton 9570 9571 9572 9573 2 Ton The equipment described and illustrated in these instructions is intended for industrial use only and should not be used to lift, support or otherwise transport people. Follow all instructions and warnings for inspecting, maintaining and operating this hoist. The use of any hoist presents some risk of personal injury or property damage.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 20. NOT allow the load chain or hook to be touched by a live welding electrode. 21. NOT remove or obscure the warnings on the hoist. 22. NOT operate a hoist on which the safety placards or decals are missing or illegible. 23. NOT operate a hoist unless it has been securely attached to a suitable support. 24.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 TABLE OF CONTENTS Safety Precautions ......................................................................................................................................................................2 Hoist Specifications.....................................................................................................................................................................
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 APPLICATION INFORMATION Always disconnect the power source before working on or near a hoist or its connected load. If the power disconnect point is out of sight, lock it in the open position and tag to prevent unexpected application of power. This hoist is intended for general industrial use for lifting and transporting freely suspended material loads within its rated capacity.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 2. Before operating the hoist, be sure to observe the following: a. ALWAYS DISCONNECT HOIST FROM POWER SUPPLY before removing the electrical cover or when making any electrical connection in the hoist or pushbutton station. b. The ground wire (green colored) of the power cable should always be connected to a suitable ground by means of a screw or clamp.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 LOWERING WITHOUT POWER If the power fails with a load suspended, the hoist will automatically stop. In an emergency the load can be lowered without power as follows: Do not use hoist to lift, support or otherwise transport people. 12. Do not operate when hoist is not centered over load. 13. Do not operate if chain is not seated properly in sprockets or sheave grooves. 14.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 6. Using the “C” link, attach the new chain to the load end of the old chain. Be sure that the welds of the upstanding links of the new chain will face outward from the load sheave. The end links must be oriented for attachment to the deadend screw and the chain support (double-chained only) without any twist in the chain. CHAIN Chain is to be kept clean and lubricated (See LUBRICATION, page 9).
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 2. DISCONNECT HOIST FROM POWER SUPPLY and remove the electrical cover. 3. With a screwdriver, pry the spring guide plate out of the slots in the limit switch nuts. 4. Turn the slotted gold nut toward its limit switch until the switch “clicks” then turn two slots farther. Release the spring guide plate and be sure it slips back into the slots in both limit switch nuts.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 blocks according to the wiring diagram located inside the electrical cover and also in Figures 9A & 9B. DO NOT move any wires or make any changes to the electrical circuit except at the terminal block assembly. Tug on wires to ensure they are securely connected. 3. After converting voltage, recheck phasing and limit switch operation (See INSTALLATION 2-c & 4, page 5).
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Motor Refer to Figures 12, 13 and 14 Remove load and disconnect hoist from power supply before starting to do any repairs or to take any sections apart. The hoist motor is located on the opposite end to that of the electrical parts, but the two are tied together with electrical leads running through the housing. 1.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 7. Reassemble in reverse order of disassembly making sure gasket is in place and in good condition. Coat gasket with Permatex® or other gasket cement. Extreme care should be taken to avoid damage to oil seals. 8. Check all wire terminals to be sure they are properly seated and in accordance with wiring diagram. Before placing hoist back into service, check brake adjustment and limit switch stops.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Figure 9A — Wiring Diagram for 1-Speed, 1-Phase Models Figure 9B — Wiring Diagram for 1-Speed, 3-Phase Models 12
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 TROUBLE SHOOTING Always disconnect unit from the power supply system before removing hoist covers or the back cover of control station. ––– Remedy––– ––– Probable Cause ––– Hook fails to stop at end of travel 1. Limit switch not operating 2. 3. Brass limit switch nuts not moving on shaft Hoist reversing contactor malfunctioning 1. Check adjustment (See LIMIT SWITCH ADJUSTMENT, page 8).
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 TROUBLE SHOOTING (Continued) Motor brake noise or chatter (while starting hoist) 1. 2. Brake needs adjustment Low voltage 1. See BRAKE ADJUSTMENT, page 9. 2. Check voltage at the hoist reversing contactor while the hoist is lifting a load. Voltage should be no less than 90% of the voltage specified. 115 volt hoists are particularly subject to voltage drop problems due to their high current draw.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 INSPECTOR’S REPORT ITEM REMARKS (LIST DEFICIENCIES AND RECOMMENDED ACTION) Inspector’s Signature Date Inspected Approved by Date Figure 10B — Recommended Inspector’s Report RECOMMENDED LUBRICATION SCHEDULE* MILWAUKEE ELECTRIC POWERED CHAIN HOIST PAGE AND REFERENCE NO. COMPONENT TYPE OF LUBRICANT Figure 20 Ref. No.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Figure 12 - Basic Hoist 12 9 11 10 2 1 2 3 4 5 6 7 14 Parts List for Basic Hoist Ref Description No. 1 Motor 13 Qty 1 (See Figures 13 & 14) 8 Ref No.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Figure 13 - Hoist Motor, 1-Phase 1 8 9 ‡ 7 4 5 3 6 (‡) Refer to the motor nameplate for part number voltage, full load amperage, horsepower, and other motor information. 2 Parts List for Hoist Motor, 1-Phase Ref. No.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Figure 14 - Hoist Motor, 3-Phase 1 8 9 ‡ 7 4 5 3 6 (‡) Refer to the motor nameplate for part number voltage, full load amperage, horsepower, and other motor information. 2 Parts List for Hoist Motor, 3-Phase Ref. No.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Figure 15 - Brake & Solenoid Parts 2 15 13 11 13 12 16 15 4 3 12 4 3 16 5 15 6 12 14 8 9 1 10 6 NOTE: Refer to wiring diagram inside electrical cover of hoist or Figures 9A or 9B, when connecting any wires. 7 10 Parts List for Brake & Solenoid Parts Ref. No.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Figure 16 - Electrical Parts 8 1 7 5 6 9 20 8 19 21 12 10 18 12 13 2 15 16 14 13 14 16 17 11 18 4 3 8 Parts List for Electrical Parts Ref Description No. Qty 1 Transmission Cover 1 2 Panel Plate 1 3 Reversing Contactor 4 5 1 hp, 115/230V 1 1 hp, 230/460V 1 1/2 hp 1 Ref No. Description 10 15 ft Power Cord Assembly 11 115/230V, 1/2 hp (3 cond.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Figure 17 - Limit Switch Parts 1 3 5 5 4 4 6 15 6 13 7 12 14 9 10 2 Parts List for Limit Switch Parts Ref Description No. Qty Ref No.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Figure 18 - Pushbutton Station 1 2 3 16 4 9 10 5 11 4 8 13 14 15 12 4 6 7 22
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Parts List for Pushbutton Station Ref. No.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Figure 19 - Transmission Parts 13 11 14 *18 15 *16 *19 9 5 14 *20 6 11 *18 21 22 4 16 23 24 17 21 16 1 3 34 2 7 10 34 8 11 25 27 26 28 32 29 12 **33 30 31 (*) NOTE: This stage of gearing is not required on 32 FPM models.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Parts List for Transmission Parts Ref. No.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Figure 20 - Chaining Parts 2 3 1 10 4 5 9 6 15 14 13 11 15 16 17 14 18 13 7 8 19 7 1 Ton Under Models 24 25 22 24 26 21 28 29 2-Ton Models 12 20 23 30 31 32 26
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 Parts List for Chaining Parts Ref Description No. 1 Housing Qty Ref No.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 NOTES 28
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 NOTES 29
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 AUTHORIZED WARRANTY REPAIR CENTERS AND PARTS DEPOTS As a user of MILWAUKEE hoists, you are assured of reliable repair and parts services through a network of Master Parts Depots and Service Centers that are strategically located across the United States, its territories and Canada.
Milwaukee Electric Tool Corporation 13135 West Lisbon Road Brookfield, Wisconsin 53005 TEL: (800) 729-3878 UNITED STATES NEW JERSEY **SISSCO 186 Route 206 South Hillsborough NJ 08844 (908) 359-9767 or (800) 392-0146 Fax (908) 359-9773 NEW YORK **ABC ELECTRIC 24-25 46th Street. Long Island City NY 11103 (718) 956-0000 or (N.Y. only-800-562-1919) FAX (718) 956-4455 **BEATON INDUSTRIAL, INC. 6083 Trenton Rd. Utica NY 13502 (315) 797-9346 (N.Y.
WARRANTY Every MILWAUKEE hoist is thoroughly inspected and tested before leaving the manufacturing facilities. Should any trouble develop, return the complete hoist prepaid to the Factory, Branch or nearest Authorized MILWAUKEE Service Station. If inspection shows the trouble is caused by defective workmanship or material, all repairs will be made without charge and the hoist will be returned, transportation prepaid.