Operating instructions

ManualsBrandsMilwaukee ManualsSawCOMPOUND MITER SAW

The MILWAUKEE Magnum® Compound Miter Saw is high-

lighted by the following unique product features:

Unique Flip Fence System

MILWAUKEE’s unique flip fence can be adjusted to two dif-

ferent positions: one position for miter cuts and one position

for bevel & compound cuts. Typically, the fence system on

compound miter saws provides excellent work support for

compound miter cuts, but lacks support for general miter cuts.

MILWAUKEE revolutionized a new fence system that provides

superior work support for both compound and regular miter

cuts. The flip fence features a quick-change slot, which makes

adjustments simple.

Bevel Mechanism with Overtravel

The MILWAUKEE Magnum® Compound Miter Saw has a

bevel mechanism that allows the bevel angle to be adjusted to

0° to 50° on the left and 0° to negative 3° on the right. The

overtravel is provided by spring-loaded stops at 0° arid 45°

with travels to a-3° right bevel and a 500 left bevel. This fea-

ture is useful for -making precise cuts.

Longer Base Extension

The longer base extension provides better support for the

workpiece, especially for bevel cuts. The longer table also pro-

vides additional area for the operator to hold the workpiece

during a cut, resulting in more accurate cuts.

Detent Override

The detent override, when engaged, allows the table to

smoothly rotate to any miter angle. The table can be easily

locked at any miter angle. It is especially useful when making

small adjustments near 0°, 15°, 22.5° 30°, and 45°.

Mounting the Miter Saw (Fig. 3)

To prevent the tool from sliding, falling or tipping during oper-

ation, the saw can be mounted to a supporting surface such as

a level, sturdy worktable or bench. Position the saw and work-

bench to allow adequate room for cross-cutting long stock. To

mount the saw, insert fasteners through the four holes in the

base of the saw.

Milwaukee Tool

Item: 10” Magnum® Compound Miter Saw

Model Numbers: 6494

Operating Instructions

Page 1

RenTrain INC

SPECIAL FEATURES

ASSEMBLY

To reduce the risk of injury, always unplug tool

before attaching or removing accessories. Use

only specifically recommended accessories.

Others may be hazardous.

WARNING!

Fig. 3

1. Holes for mounting

Max. Height

at 90

Max. Height

at 45

Max. Width

at 90

Max. Width

at 45

3-12” H at

3-7/8” W

3-12” H at

2-3/4” W

5-9/16” H at

2-1/2” W

3-7/8” H at

2-1/2” W

Miter Cuts

CAPACITY CHART

Max. Height Max. Height Max. Width Max. Width

2-34/” W at

2-1/4” H

4” W at

1-13/16” H

4” W at

2-1/4” H

5-9/16” W at

1-13/16” H

Compound Cuts

CAPACITY CHART

Miter & 45

Bevel 90

Miter & 45

Bevel

Summary of content (9 pages)

PAGE 1
Milwaukee Tool Item: 10” Magnum® Compound Miter Saw Model Numbers: 6494 Operating Instructions SPECIAL FEATURES The MILWAUKEE Magnum® Compound Miter Saw is highlighted by the following unique product features: Unique Flip Fence System MILWAUKEE’s unique flip fence can be adjusted to two different positions: one position for miter cuts and one position for bevel & compound cuts.
PAGE 2
Operating Instructions (continued) Installing the Clamp Handle (Fig. 4) The Clamp Handle locks the selected miter angle. The tool is shipped with the handle unassembled. To install the handle, thread it clockwise into the tool as shown. To tighten the handle and lock the angle, turn the handle clockwise. To loosen and unlock, turn it counterclockwise. Fig. 4 gages.
PAGE 3
Operating Instructions (continued) OPERATION Fig. 9 WARNING! 1. To reduce the risk of injury, always wear eye protection.. Always wait for the blade to stop completely before making adjustments or servicing the tool. Do not defeat the guards. Collecting Dust (Fig. 8) For dust collection, MILWAUKEE recommends using either Dust Bag or a MILWAUKEE Vacuum Cleaner. The dust tube is designed to accept a standard vacuum hose and swivels for convenience. Fig. 8 1. Upper Guard 2. Lower Guard 1. Dust Tube 2.
PAGE 4
Operating Instructions (continued) Adjusting the Miter Angle (Fig. 13) The saw cuts miter angles from 51° on the left to 59° on the right. Angle markings appear on the scale that runs along the perimeter of the base as shown. Nine angles are pre-set with positive angle stops: 0° 15°, 22.5°, 30°, and 45° on both the left and right side of the table. Fig. 10 1. To select a positive angle stop, be sure the clamp handle is loosened. Press the angle stop lever and rotate the turntable to the desired angle.
PAGE 5
Operating Instructions (continued) on the left and to negative 3° on the right. To obtain the. overtravel, apply several pounds of force on the saw handle to override the spring-loaded stops. Do not attempt to exceed the stated overtravel. 1. To adjust the bevel angle, place one hand on the front handle for better control. Using the other hand, loosen the bevel adjustment lever ,(clockwise if standing behind the tool; counterclockwise if standing in front of tool). 2.
PAGE 6
Operating Instructions (continued) Using the Flip Fence (Fig. 16-18) The saw features a flip fence which can be positioned for regular miter cuts and for compound cuts as shown. This feature helps to provide superior support for both types of cuts. Fig. 20 1. Fence is in the miter position. 3. With the fence lock lever parallel with the fence, insert the fence lock lever through the fence slot. Then, turn the fence lock lever securely clockwise to secure the fence to the tool. Fig. 18 1.
PAGE 7
Operating Instructions (continued) Making a Cut 1. Plug in the tool. Raise the saw head completely. WARNING! To reduce the risk of injury, do not rely on the brake as a safety feature. Always wait until the blade stops completely before allowing anything near the blade. 2. Select the desired angle following the steps in “Adjusting the Miter Angle” and “Adjusting the Bevel Angle” on page 4. Cutting the Kerf Plate Slot (Fig.
PAGE 8
Operating Instructions (continued) Applications Cutting Compound Miters (Fig. 23 & 24) Fig. 23 identifies miter and bevel settings for various types of crown molding for 90° corners. Note that these are-ideal settings and may vary because many moldings have slightly different spring angles and some walls are not perfectly square. If the wall or ceiling is bumpy, the miter angle will not hold true, so the bumps may need to be sanded. Fig.
PAGE 9
Operating Instructions (continued) Adjustments Fig. 25 1. Adjusting the Fences The left fence is fastened to the Miter Saw with three screws and the right fence is attached with two screws. The tool is shipped with the fences aligned and square. If the screws loosen, the fences may lose its alignment, possibly resulting in inaccurate cuts. 1. To realign the fences, unplug the tool. Adjust the miter and bevel angles to 0°. 2.