OPERATION MANUAL MIMAKI ENGINEERING CO., LTD. TKB Gotenyama Building, 5-9-41, Kitashinagawa, Shinagawa-ku, Tokyo 141-0001, Japan Phone: +81-3-5420-8671 Fax: +81-3-5420-8687 URL: http://www.mimaki.co.jp/ E-mail: trading@mimaki.
Foreword Congratulations on your purchase of a MIMAKI "JV3-75SPII/130SPII" model of color ink jet printer. The JV3-75SPII/130SPII is a color ink-jet printer applicable to high quality printing with solvent ink. The printer can be set up in one of the three ink settings. The four-color setting uses four ink cartridges (cyan, magenta, yellow, black, 2 each). The six-color setting takes six ink cartridges (cyan, magenta, yellow, black, light cyan, light magenta, 1 each).
FCC Statement (USA) This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the Operation manual, may cause harmful interference to radio communications.
TABLE OF CONTENTS Foreword ................................................................................................................................ i How to read this Operation Manual .................................................................................. vii Display on the LCD and Indication of the Keys ........................................................................... vii Pictorial signs used in this manual .......................................................................
Setting the media on the device ........................................................................................ 2.8 Changing the drier fan angle ..................................................................................................... 2.8 Setting a roll holder ................................................................................................................... 2.9 Setting roll media on the device .............................................................................
CHAPTER 5 Maintenance Maintenance of the device .................................................................................................5.2 Invoking a maintenance function .............................................................................................. 5.2 Setup functions ......................................................................................................................... 5.3 Cleaning the station interior [STATION]-[CARRIAGEout] ...................................
Troubles for which error messages are given on the LCD ............................................ 6.6 Errors accompanied by warnings .............................................................................................. 6.6 Error messages ......................................................................................................................... 6.9 APPENDIX Basic specifications ..........................................................................................................
How to read this Operation Manual The following documents have been attached to JV3-75/130SPII: Setup Guide (separate volume) “Setup Guide” explains how to install JV3-75/130SPII. Operation Manual (this document) “Operation Manual” explains how to operate JV3-75/130SPII. Request for daily care (separate volume) “Request for daily care” explains how to operate daily care of JV3-75/130SPII.
Pictorial signs used in this manual Pictorial signs are used in this Operation Manual for safe operation of and in prevention of damages to the device. Pictorial signs and their meanings are given below. Read and fully understand before reading the text. • WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. • CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Structure of this Operation Manual This manual consists of the following seven chapters to describe the handling of the device. Chapter 1 Before Use This chapter describes the name and function of each section of the device as well as ink and media. Chapter 2 Operations This chapter describes a series of operations and settings, ranging from power-on to end of plotting. Chapter 3 Daily Cleaning This chapter describes the recovery procedure for ink clogging and the cleaning procedure for each section.
Features The features of the device are described below. Together with the method of operation of the device explained in this manual, they help you understand how to use the device properly. Newly developed high-reliability high-coloring solvent ink The newly developed solvent ink allows the use of raw tarpaulin or other commercially available media, realizing high quality plotting with a low running cost.
Drier fan The fan provides cold air to reduce the drying time after printing and prevent color staining during the media take-up process. Indication of the INK Remains Since the amount of ink that remains can be checked even during operation of the device, you can use the ink and media without waste. Simple display The LCD panel displays the device setting menu in two lines (not one line), making it easier to see.
For safe operation Pictorial signs Pictorial signs are used in this Operation Manual for safe operation of and in prevention of damages to the device. Pictorial signs and their meanings are given below. Read and fully understand before reading the text. • Indicates the case where it is assumed that misuse of the machine, ignoring this sign, as this may cause fire or poisoning. Be sure to read this manual for proper operation.
WARNING • Be sure to setup the appropriate air-moving system in case of using the device in a closed room or a room with bad ventilation. • Be sure to use the device with the power supply specifications indicated. • To avoid fires or electrical shocks, the two power cables must be plugged to separate receptacles that are grounded separately. • Set voltage selectors according to the power voltage to be used.
Precautions in use CAUTION Heater • Do not touch the platen heater with bare hand while it is hot as this may cause burn. • When moving the device, wait unit the heater temperature drops. As a criterion, wait at least 30 minutes since you turn off the power of the heater. The device can be moved within the same floor without steps. When moving it to a different place, contact representative of Mimaki Engineering. • The pack of the device is as heavy as approximately 350 kg.
CAUTIONS and NOTES Handling of ink cartridges Front cover and lever • • Use the JV3 genuine ink. Remember that the the exclusive type. • • The printer does not operate with other ink than the JV3 genuine ink. • Protection against dust • Do not use the JV3 genuine ink for other printers as doing so may cause damage to other printers. • • • mance of the printer may not be ensured.
Position of the warning label This device is adhered with the warning label. Be sure to fully understand the warning given on the labels. In the case where any of the warning label has become so soiled that the warning message is illegible or has come off, purchase a new one from your local distributor or our office.
CHAPTER 1 Before Use This chapter describes the name and function of each section of the device as well as ink and media. Table of contents Moving the device ......................................................................................... 1.2 Where to install the device .............................................................................. 1.2 Precautions in installation .................................................................................1.2 Moving the device .................
Moving the device Where to install the device Secure a suitable installation space before assembling the device. The place of installation must have space required not only for the device itself but also for plotting operation.
Moving the device • When moving the device to a different place, contact local representative of Mimaki Engineering. If you move it, failure of damage may occur. Be sure to request a specialist to move the device. When moving the device by necessity within the same floor without steps, perform the following procedure. When moving the device, unlock the caster stoppers. • When moving the device, take care not to apply excessive shock to it. • After moving the device, be sure to lock the caster stoppers.
Configuration and function The Front 13 14 1 2 3 4 5 12 * 6 7 11 * 8 9 * This drawing illustrates fan unit set to the plotter. As for JV3-75SPII, this unit is option. 10 Name Function 1 Front cover It is opened when setting media or taking a corrective measure against a 2 Carriage media jam. Even if the power switch is off, keep the front cover closed. Moves the print head from side to side.
The REAR 12 13 1 2 3* 2 4* 5 3* 6 7 4* 11 8 10 9 * This drawing illustrates 440cc ink cartridges set to the plotter. JV3-75SPII is supplied with 220cc cartridges as standard equipment. Name Function 1 Rear exhauster Discharges plotting smell from the media to out of the room. 2 3 Ink station Ink cartridge Set the ink cartridges specified. Each cartridge contains ink of a specific color. 4 Cartridge protection cover * This cover is protect injuries, etc.
Operation Panel The operation panel that is used to operate the device. Display Displays a set item, a guidance error, etc. POWER lamp JOG keys [ ] [ ] [ ] [ ] It lights up (in green) when the They are used to shift the carriage and the media under the LOCAL mode. In addition they are used to select a set value. power to the device is turned on. [HEATER] key [DATA CLEAR] key Used to set the temperature of the printer heater and preheater and check the current temperature of the platen.
Heater panel The platen has heater built-in for printing and pre-printing. Turns on/off the power of the heaters and displays their statuses with LED indicators. When the power switch of the device is turned off, the power of the heaters is also turned off. CONSTANT indicator Heater power switch HEAT indicator Lights in green when the Lights in orange while the temperature of the print heater reaches the set temperature. Turns on/off the power of the heaters print heater is being heated.
Carriage The carriage is provided with ink heads for printing, a cutter unit for cutting off media, etc. It is also provided with a lever for adjusting the head height according to the thickness of the media used. Page 2.6 Adjusting lever Cutter Unit Heater The platen has heater built-in for printing and preprinting. The preheater preheats the media before plotting to prevent rapid temperature change at the printing section. The print heater improves the plot quality and dries ink after printing.
Capping station • When cleaning the capping station, be sure to wear the supplied goggle and gloves since you may get ink in your eyes. The capping station consists of ink caps, wipers for cleaning the heads, etc. Cap : It covers the nozzle so as to prevent the head nozzle from drying up. Wiper : It is used to clean the head nozzle. The wipers are consumable parts. If the wiper is deformed or the media is stained, replace the wiper with a new one.
Media sensor The media sensor detects the presence of the media and the media length. There is a media sensor on the platen. • Set up media to cover media sensor at the back side of platen absolutely. If the part of media is not on media, the media con not be detected. Media sensor Cutter blade and cutting line The carriage is provided with a cutter unit for cutting off the media that has been plotted on. The cutting line along which to cut off the media is shown below.
Precautions in handling the ink cartridge • Ink is organic solvent. If ink settles on the skin or clothes, immediately wash it off with soap and water. If you get ink in your eyes, immediately wash your eyes with a lot of clean water for at least 15 minutes. In this case, also wash the backside of eyelids to rinse ink away completely. Then, consult a doctor as soon as possible. • Never disassemble the ink cartridge. • Do not shake the ink cartridge violently.
Precautions in handling the media Carefully observe the following when handling the media. • Use media recommended by MIMAKI for stable, high-quality plotting. • Heater temperature setting according to media characteristics Set the temperature of the preheater and print heater according to the type and characteristic of the media used. Automatic temperature setting can be made from the operation panel through profile specification from the dedicated RIP.
Types of media that can be used The types of media that can be used with the device are roll media and cut sheet media. The types and sizes of media that can be used with the device are explained below. Types of media that can be used • Tarpaulin • FF (Flexible Face) • PVC Sizes of media that can be used Roll media Media Size JV3-75SPII JV3-130SPII Maximum 810 mm 1371 mm Minimum Plotting width *1 210 mm 800 mm 210 mm 1610 mm Thickness Roll weight *2 Roll outside diameter 1.
Setting the heater voltage Set the heater voltage according to the supply voltage to the plotter. For the voltage setting, use the voltage selectors under the left back of the cover. At shipping from the factory, the voltage is set to 220 V for safety. • The plotter may be damaged if it is plugged to a 200-240V source while the voltage selector is set to 110V. • The heater temperature will not rise to the set temperature if it is plugged to a 100-120V source while the voltage selector is set to 220V.
MENU mode There are the following four mode in this device. Each of the four modes is explained below. NOT-READY mode This is the mode before the media detector. The keys other than the [REMOTE] key are effective. LOCAL mode This is the mode after the media detection. All keys are effective to enable setups. The device is able to receive data from computer, however, it will not perform plotting. In this mode, it is possible to perform the following operations. 1. 2. 3. 4. 5. 6.
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CHAPTER 2 Operation This chapter describes a series of operations and settings, ranging from power-on to end of plotting. Table of contents Operation ....................................................................................................... 2.2 Switching on the power supply ...................................................................... 2.3 Turning the power on ...................................................................................... 2.3 Front cover /Maintenance cover ....
Operation The following shows a series of operations and settings, ranging from power-on to end of plotting. For details on each item, refer to the reference page. Turn on the power on P. 2.3 Check the head height P. 2.6 Set the media P. 2.8 Turn on the power of the heater P. 2.20 Adjust the temperature Plot the test pattern P. 2.22 Correct the media feed rate P. 2.24 Start the plotting P. 2.26 Turn off the power P. 2.31 - 2.
Switching on the power supply The device is provided with the following two different power switches. Main power switch : Located on the rear face of the device. Normally, leave this switch turned on. If this switch is left turned off, the head nozzles may be clogged. Nozzle clogging may not be recovered depending on the symptom. • When the main power switch is turned ON with the power switch set to OFF, the nozzle clogging preventive function operates.
Front cover /Maintenance cover Opening/closing the front cover and maintenance cover • Keep the front cover and maintenance cover closed during plotting operation. Opening the cover during plotting interrupts image plotting and disables continuous processing. If you open the cover during plotting, the carriage will stop for safety, resulting in abortion of plotting. In this case, re-start the device and computer following the procedure described below. Cautions during operation STEPS: Close a cover 1.
Relationships between ink station and head row The carriage mounts four heads each with two rows of nozzles. One color ink is applied to each row of nozzles. Remember these relationships when checking the heads for clogged nozzles, replacing ink cartridge and replenishing inks. And cartridges of ink station are different from the selection of ink set (4 color ink set, 6 color ink set, 8 color ink set) when the full up ink is performed.
Adjusting the head height The head can be adjusted in height in two different stages, upper and lower, according to thickness of a media used for plotting. This adjusting function enables the device to respond to light-weight media such as paper and film and heavy-weight media such as tarpaulin as thick as 1.0 mm. • Adjust the head height before placing a media on the device.
3. Adjust the height adjusting lever according to the media to be used. • Set the height adjusting lever to the highest stage or the lowest stage. Setting it to the intermediate height, a plotting fault can result. 4. Keeping the height adjusting lever held at the aforementioned position, tighten the two screws. • If you tighten the screws without keeping the height adjusting lever held at the set position, the head may not be secured at the normal position. • Fasten the screw securely. 5.
Setting the media on the device The media that can be used with the device are roll media and leaf media. Use the media commended by MIMAKI. • If a transparent media is set, the following message appears on the LCD and the media may not be detected. ERROR 50 MEDIA SENSE • If the media is exposed to direct sunshine, the media width may not be detected correctly. • Do not use printed media, or ink adheres to a pinch roller and media may not be detected.
Setting a roll holder • Attach the roll holder with two people. The attachment position (height) of the roll holder can be set in three steps. Depending on the media, change the attachment position of the roll holder by reducing or increasing the heater contact time. To reduce the heater contact time, attach the roll holder at the top position ; to increase the heater contact time, attach it at the bottom position.
4. Fit the roll assembly. Fit the roll assembly so that the horseshoe-shaped section at the end of the roll base fits the roll guide rail. - 2.
Setting roll media on the device The procedure for setting roll media on the device is described below. • The roll media is heavy in weight. Take care not to drop it on your foot. STEPS: 1. Pull up the clamp lever at the back of the device. When the roll holder is attached at the top or bottom position, it is necessary to use the lock pin. page 2.16 2. Loosen the screw of the left-hand roll holder. 3. Determine the position of the roll holder.
6. Insert the right-hand roll holder into the core of the roll media. After inserting the roll holder completely into the core of the roll media, fix it with the screw. 7. Pull the clamp lever at the front of the device. 8. Pull out the roll media from the back of the device until it reaches the end of the platen. 9. Insert the roll media that has been pull out between the platen and the pinch rollers and pull it to the front of the device. - 2.
10. Push the clamp lever at the back of the device. The clamp lever on the front face is lowered to hold the media. (for temporary setting) When the roll holder is attached at the top or bottom position, it is necessary to use the lock pin. page 2.16 11. Open the front cover and pull up the clamp lever at the front of the device. 12. Pull out the roll media gently and then stop pulling when locked lightly. 13. Pull the roll media from side to side evenly and push down the clamp lever.
14. Hold midium with a media press lightly. • When using a leaf media, set it so that it does not run off to the right of the pinch roller at the right end. • When using a thick media, remove the media press from the media before plotting. 15. Set an empty paper tube to the take-up device. 16. Close the front cover and press the [ENTER] key. The width of the media is detected. 17. Press the Jog key [ ] to feed the media up to the paper tube position of the take-up device. - 2.
18. Fix the media to the empty paper tube using an adhesive tape. • Check that there is no slack or wrinkle, caused by uneven tension, on the roll media in the range between the roll holder and the platen. While pulling the roll media from side to side evenly, clamp the lever. - 2.
Operating the lock pin (JV3-130SPII) Use the lock pin attached to the roll holder when it is attached to the top or bottom position. • Be sure to pull out the media on the platen before using the lock pin. Once unlocked, resetting of the media is necessary. STEPS: 1. Turn over the lever of the roll holder toward you. 2. Push the lock pin and release the lever. - 2.
Switching the direction of winding of the media The take-up device is mounted with a switch that specifies the direction in which a media is wound. Switch LEVER lower part (FORWARD) : The take-up device winds the media Torque limiter with its plotting face faced out. LEVER central part (OFF) : The take-up device will not wind the media. LEVER upper part (REVERSE) : The take-up device winds the media with its plotting face faced in.
Setting cut sheet media on the device Unlike roll media, the cut sheet media need not be fixed onto the roll holders. • When using cut sheet media, take care that it is set straight forward. STEPS: 1. Open the front cover. 2. Push up the clamp lever. 3. Insert the cut sheet media between the platen and the pinch rollers. - 2.
• When using a leaf media, set it so that it does not run off to the right of the pinch roller at the right end. 4. Push down the clamp lever. 5. Close the front cover. 6. Press the [ENTER] key. After the initial operation, the device enter the LOCAL mode. ( COVER OPEN ) PRESS < ENT > KEY page 1.15 7. Press the [ ] key. MEDIA SELECT ROLL < > LEAF The carriage moves to detect the media. Then, the device enters the LOCAL mode. < LOCAL > width : 1272 mm - 2.
Heater-Temperature control To store the Heat temp., set the [HEATER] of the FUNCTION mode. page 4.6 FUNCTION mode - SET UP - TYPE - HEATER This section describes how to adjust the Heat Temp., which has been stored at FUNCTION mode beforehand. It can be adjusted even in printing, and will be expected temp. However, it takes few minutes or more to get to the expected temp. • This equipment should be used at 20-35oC to implement a stable print.
3. Press the [ENTER] key. Pre Print 40° 35° 40° C 35° C 4. Select the temperature by pressing the JOG keys [ ] and [ ]. Pre Print 40° 35° 45° C 35° C 5. Press the Jog key [ ] to select the PRINT HEATER. Pre Print 40° 35° 45° C 35° C Pre Print 40° 35° 45° C 40° C The cursor is shown up on the LCD display, then can change the Temp. of Pre-Heater. The cursor moves on the indication of Print Heater, and can change the Temp. 6. Change the temperature by pressing the JOG keys [ ] and [ ] 7.
Checking and solving nozzle clogging (TEST plotting) Make test plotting to check whether there is nozzle clogging or other plotting failures. If the finished test pattern shows any sign of abnormal conditions, carry out the cleaning function. • To perform the test plot on a cut sheet media, use a media whose size is A4 or larger with placed in landscape configuration.
If a failure occurs...(Cleaning) STEPS: 1. Press the [TEST&CLEANING] key twice. 2. Press the Jog key [ ][ ][ ][ ] to select the head for cleaning. Select the head number by the set, 12 or 34. 3. Press the [ENTER] key. 4. Press the Jog key [ ] or [ ] to select the type of cleaning. soft normal : : Select this if there is any missing line. Select this if any line is bent. strong : Select this if inferior plotting cannot be recovered after [normal] or [soft] cleaning. 5. Press the [ENTER] key.
Correcting the media feed rate [MEDIA COMP.] When the media type or heater temperature is changed, the amount of media feed changes. Be sure to correct dot positions. If the correction value is not appropriate, stripes may occur in the plotting, disturbing neat plotting. • When the heater temperature is changed, make sure that the CONSTANT indicator is lit and the set temperature is reached before making correction.
5. Press the [ENTER ] key. 6. Press the [ENTER] key. 7. Press the Jog key [ ] or [ ] to enter a correction value from the output pattern. TYPE. 1 MEDIA COMP. < ent > TYPE. 1 PRINT START : ent TYPE. 1 ADJUST = 20 • When [ADJUST] is changed to 30, the pattern moves by about 0.1 mm. Determine the correction value referencing this amount of movement. Correction value is too large Correction value is too small Overlap Get between lines 8. Press the [ENTER] key. Register the correction value.
Plotting an Image from source data Starting the plotting operation The following describes the mode selection for data reception from the computer and LCD display during plotting. For various function settings necessary for plotting, refer to “CHP4 Setting Function”. • When in use of a roll media, make sure the back side of roll media is not loosened before executing plotting. The loosened media will cause the inferior image quality. When plotting is started, the LCD displays the following information.
Interrupting the plotting operation To interrupt the plotting operation, stop the carriage and erase (the receive data) from the device. STEPS: < LOCAL > width : 1272 mm 1. Press the [REMOTE] key to stop the plotting operation. 2. If data is being transmitted from the computer to the device, stop the data transmission. DATA CLEAR < ENT > 3. Press the [DATA CLEAR] key. The data that has been received is erased. < LOCAL > width : 1272 mm 4. Press the [ENTER] key. The device enters the LOCAL mode. - 2.
Display detailed plotting information On plotting the data received from the computer, the detailed plotting information can be displayed on LCD. While plotting, the more detailed plotting information can be obtained with the information displayed on LCD during plotting. When not plotting (REMOTE/LOCAL mode), the latest plotting information is displayed. When not plotting once since turning on the power of the plotter, there is no plotting information.
Cut off the media by hand [MEDIA CUT] Cutting off the media at the end of the plotting operation is explained below. • Do not turn off the main power switch on the rear face. If the main power switch is turned off, the nozzle will be clogged. • When Auto cut function has been on, cutt off each datum automatically. ( page 4.8) STEPS: 1. Make sure that the menu is the LOCAL mode. < LOCAL > width: 1272 mm Press the [REMOTE] key and put the device back into the LOCAL mode. 2. Press the Jog key.
When [NEAR END] or [INK END] appears If ink in the cartridge comes to an empty, the corresponding message appears. Plotting can be continued but ink may run out during plotting. Immediately put a new ink cartridge. • In case [NEAR END] is indicated on the LCD, replace a ink cartridge in good time. When carrying out continuous output, after checking the ink level, start printing. In case ink finish, printing stops, or replacing the ink may result in color change during printing.
Turning the power off When plotting is completed, push the power switch on the front face to turn the power off. To turn the power off, check first whether or not there is data received and there remains data that has not yet been output in the device. Also make sure that the head rests at the capping station. • Do not turn off the main power switch on the rear face. The power is turned on periodically and the nozzle clogging preventive function is activated.
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CHAPTER 3 Daily cleaning This chapter describes daily cleaning. Table of contents Routine Maintenance ........................................................................... 3.2 Notes on cleaning ................................................................................. Cleaning the platen ............................................................................... Cleaning the media sensor ................................................................... Maintenance for frame components ..
Routine Maintenance Be sure to conduct maintenance works for the device when necessary or periodically so as to use the device for a long time while keeping its plotting accuracy. Notes on cleaning • When using the maintenance cleaning fluid RS, be sure to wear the protective glasses. • Never disassemble the device. Disassembling the device can result in electric shock hazards and breakage of the device. • Prevent moisture from entering inside the device.
Maintenance for frame components If the frame components of the device have stained, dampen a piece of soft cloth with water or neutral detergent diluted with water, squeeze it and wipe the frame components clean. Cleaning the platen • Clean the platen after the platen cools down. The platen may be stained by lint or dust since the media is cut on it. Wipe out dirt using the supplied paper towel. If it is stained by ink, drop the cleaning fluid using a dropper and then wipe out dirt using a paper towel.
Cleaning the wiper and ink caps The ink cap prevents clogging of the head nozzle caused by dried nozzle. The wiper wipes out ink adhered to the head nozzle. As the device is used to plot images, the wipers and ink caps gradually become stained with ink and dust. Use the swab to clean the ink and wiper. Clean the wiper and the ink cap periodically so as to keep the plotter in good operation condition.
8. Remove the ink at the wiper and the bracket using a swab dampened with cleaning fluid RS. • If dirt of curl is serious, replace the wiper with a new one. At the time of replacement, be sure to terminate the plotter operation and follow the wiper replacement procedure. page 5.5 9. Holding the projections at both ends, insert the wiper which has cleaned into place. 10. Wipe off ink or dirt adhered to the rubber of the cap and the ceiling of the wiper cover using swab.
Cleaning the head sides As the device is used to plot images, the head sides gradually become stained with ink and dust. Open the maintenance cover, and wipe the head sides with a swab. STEPS: 1. Turn off the power to the device. Page 2.3 2. Open the maintenance cover and remove three knobs. 3. Move the head by the hands to the extreme left. 4. Wipe off ink or dirt the head sides using swab. 5. Return the head with your hand to extreme right. 6. Attach the maintenance cover.
Use the cleaning kit In case the internal section is dirty or if nozzle missing cannot be resolved even after cleanpage 2.23, 4.10), use the cleaning kit. ing ( The cleaning kit contains the following items. Do not use alcohol or water. When using the supplied maintenance cleaning fluid, be sure to wear the supplied protective glasses. • • • • Cleaning fluid RS for maintenance (SPC-0336) Dropper swab Glove Cleaning the station interior STEPS: 1. Press the [FUNCTION] key in the LOCAL mode.
Cleaning the nozzle [NOZZLE WASH] • If nozzle clogging cannot be resolved even after cleaning several times, page 5.18, 19 execute the [FILL UP INK] and [HEAD WASH] functions. If this error cannot be resolved with these functions, contact your dealer. • If there exist cartridges with [NEAR END] and/or [INKEND], the cleaning function (suctioning through nozzles) is not activated. Replace cartridges with [NEAR END] and/or [INK END], before cleaning. STEPS: 1. Press the [FUNCTION] key in the LOCAL mode. 2.
10. Holding the projections at both ends, insert the wiper which has cleaned into place. 11. Press the [ENTER] key. Fill the Liquid. COMPLETED :ent 12. Fill the cap with the cleaning fluid using a dropper. 13. Close the front cover, 14. Press the [ENTER] key. STATION TIME : 1 min 15. Press the [ ] and [ ] key to select the time to leave. (1-99 mins: 1 min unit) STATION TIME : 1 min Normally set 1 min. 16. Press the [ENTER] key.
When the waste ink tank becomes full Waste ink used for cleaning the heads will gather in the waste ink tank. When the waste ink has gathered to exceed the marker line on the tank, immediately replace the tank with a new waste ink tank. STEPS: 1. Remove screws from the waste tank guard. 2. Open the waste tank guard. 3. Holding the handle, raise the waste ink tank. 4. With the tank raised, turn the tank by 90 degrees and let it down. 5. Pull out the tank toward you. 6.
CHAPTER 4 Setting Function This chapter describes operations and setting necessary for plotting. Table of contents Basic operations of menus ............................................................................ 4.2 Function mode ............................................................................................... 4.4 Registering a type ........................................................................................... 4.4 Changing the type ..........................................
Basic operations of menus This section describes how to change over the operation modes and how to operate the menus. The following gives the key operation flow to invoke menus. For detailed menu configuration, refer to Appendix. REMOTE < LOCAL > ∗ REMOTE ∗ TYPE. 1 width : 1272 mm 0. 0 0 m FUNCTION FUNCTION SET UP < ENT > ENTER ENTER SET UP SELECT : TYPE. 1 ENTER TYPE. 1 MEDIACOMP. TYPE. 1 PRINT START < ent > : ent ENTER TYPE. 1 ADJUST = 0 ^ , v TYPE. 1 ADJUST = 20 ENTER TYPE.
1. Select the LOCAL mode. Ascertain first that the device does not perform printing under the REMOTE mode, then press the [REMOTE] key to enter the LOCAL mode. 2. Select the FUNCTION mode. Press the [FUNCTION] key, and the device will enter the FUNCTION mode. The FUNCTION mode is divided into two: the setup function and maintenance function. Select either function. 3. Select a type. There are four types. The FUNCTION mode can be set for each type depending on the media type used. 4. Select the Function.
Function mode The FUNCTION mode consists of 18 items. The 18 items can be registered for each of the following four types. If the type has been registered for each media type, it becomes easy to change plotting conditions when the media type is changed. Example) Type1 Type2 Type3 : : : For Tarpaulin 1 For Tarpaulin 2 FF Type4 : PVC Registering a type 1. Make sure that the mode is LOCAL mode. < LOCAL > Width : 1272 mm 2. Press the [FUNCTION] key. FUNCTION SET UP 3. Press the [ENTER] key. 4.
Setup functions The following describes the overview of and settings for each function. Name Function MEDIACOMP. Correct the amount of feed for media P.4-6, A.6 HEATER Set the printer heater condition P.4-6, A.6 PRINT MODE Set the plot quality, plot direction, and logical seek P.4-7, A.6 INK LAYERS Set the number of over writing P.4-8, A.6 DRYING TIMES Set an ink drying time P.4-8, A.6 AUTO CUT Cut off the media automatically at the end of plotting P.4-8, A.
MEDIACOMP. P. 2.24, A.6 When the media type or heater temperature is changed, be sure to correct the amount of feed according to the media thickness. (-255-255) HEATER P. 2.20, 4.12, A.6 Sets the printer heater and preheater built in the platen. PRE HEAT : Sets the temperature of the preheater. (OFF, 20- 60 oC / 68- 140 oF) PRINT HEAT : Sets the temperature of the printheater. (OFF, 20- 60 oC / 68- 140 oF) o C / oF : Selects the unit of temperature.
PRINT MODE P. A.6 Sets the plot quality, plot direction, and logical seek. QUALITY : Select the quality image from three items. (STANDARD, FINE, FAST) DIRECTION : Specifies the head movement direction along which plotting is made. [UNI-D] specifies that plotting is made while the head is moving to the left. [BI-D] specifies that plotting is made while the head is moving to the left and right. This mode allows higher plotting speed with a lower plot quality than UNI-D.
INK LAYERS P. A.6 Sets the number of overwriting if ink coloring is poor. (1-9 times) DRYING TIME P. A.6 This function sets an ink drying time. It sets the function for drying ink. The drying time is the wait time by scanning and the time interval between the instant at which the plotting operation is completed and the instant at which the media plotted is cut off. Specify the time to be established in accordance with the printing resolution on a drawing and the type of media to be used.
PRE-FEED P. A.6 Media that require high heater temperature for plotting, or other types of media that have a soft surface, sometimes stick to the platen or rise from the platen. This will cause a feed problem and a service call may be necessary. When such a problem is anticipated, set PRE-FEED to ON. Prefeed function works automatically to prevent the media from sticking to the platen by feeding the media to back and forth a little before execute plotting. (ON, OFF) MARGIN P. A.
MEDIA SET P. A.7 This function sets the method of media detection. SELECT : During the initial operation, the device displays a menu for selection of “roll media” or “cut sheet media”. When “roll media” is selected, only the width of the media is detected. When “cut sheet media” is selected, both the width and length of the media are detected. WIDTH : Select this method when a roll media is used. Only the width of a media will be detected.
Setting suitable heater temperature The following describes the procedure for setting the suitable heater temperature at the time of heater temperature depends on the media type and ambient temperature. page 2.20 Set a temperature which is suitable for each media. Non-coated media and media with a long ink drying time improve the ink fixing and drying characteristics. Set a suitable heater temperature with the following procedure. • When using SS2 ink, set the heater temperature (both Pre/Print) at 35oC.
Setting exhaust fan and drier fan The following sets up the rotational operation of the exhaust fan which lets out the order of ink and the drier fan which used to provide cool air for drying the media after plotting. STOP TIME Stops rotation of the exhaust fan and the drier fan at the specified period of time interval after plotting. CONT. : Rotates the fan at a HIGH speed. 0- 240 min : Set up the period of time after plotting when the fan is to be sopped.
Effective Plotting Area The device has an area which cannot perform printing, due to mechanical reasons. This area is called “ dead space”. 110 mm 0 mm 15 mm Effective printing area Effective printing area 15 mm 15 mm 15 mm Media feeding direction 25 mm 65 mm Roll media Cut sheet media • Max. Printing Width varies by the following conditions. See the basic specifications for details. * Ink set * Resolution * Variable Data * Normal Data • Changing the effective printing area...
Establishing An Origin Establish an origin in terms of data on media loaded on the device. In the case of printing with the unspecified origin, set the origin again. STEPS: 1. After the media detection is completed, move the carriage to the position at which to estab- Width : 1272 mm lish an origin by pressing the JOG keys [ ], [ ], [ ] and [ ]. ORIGIN SET UP 0. 0 Origin(Length) 2. After deciding the origin, press the [ENTER] key. 0.
Correcting the media feed rate during operation In the “MEDIA COMP.”, operations are in a LOCAL mode. The following describes the procedures altering the media feed rate during operation or in the REMOTE mode. ( [MEDIA COMP.] page 2.24). STEPS: 1. Press the [REMOTE] key. ∗ REMOTE ∗ TYPE. 1 2. Press the [FUNCTION] key to confirm the current setting value. 0. 0 0m FEED COMP. 0 Press the [END] key when an appropriate value is set or to abort an operation. 3. Press the [ENTER] key.
- 4.
CHAPTER 5 Maintenance In order to keep the plotter in good operating condition, it is necessary to carry out maintenance of the device periodically. This chapter describes the functions that help solve the problem of deterioration in image quality and replace a worn cutter blade. The device needs maintenance when it is left out of operation for a long period of time. Table of contents Maintenance of the device ............................................................................ 5.
Maintenance of the device The term “maintenance” as used herein refers to the operation that has to be performed to keep the device in good operating condition. To carry out maintenance of the device, select [MAINTENANCE] from the FUNCTION menu and make the necessary settings. Invoking a maintenance function In order to execute any of the maintenance functions, it is necessary to perform the following operation on the operation panel.
Setup functions The following describes the overview of and settings for each function. Name Function STATION Clean the inside of the station, ink discharge way and replace the wiper. (CARRIAGEout, WIPER EXCHANG, NOZZLE WASH, Disway WASH, CUSTODYwash) page 5.4 through 5.10 PRINT ADJUST Adjust the dot position according to the head height, thin/thick. page 5.12 INT.WIPING Wipe off the condensed ink. page 5.14 ROUTINE CLN Perform head cleaning and flushing operation at intervals. page 5.
Cleaning the station interior [STATION]-[CARRIAGEout] Move the carriage when cleaning the station interior and replacing the consumable parts. • Do not move the carriage out of the capping station by hand. Select the [STATION]-[CARRIAGEout] to move the carriage. For the [STATION] function, there are two following items. CARRIAGEout WIPER EXCHANGE : Move the carriage for maintenance of the station interior. : When the message [REPLACE WIPER] is displayed, replace the wiper. page 5.5.
When the message [REPLACE WIPER] is displayed [STATION][WIPER EXCHANGE] The wipers are consumable parts. When the following message is displayed, replace the wipers with new ones. < LOCAL > REPLACE WIPER At the same time, clean the ink at the bottom of the slider. • The wiper is optional supply which does not come with the machine. • Do not press the [ENTER] key other than the case of replacing wipers. The number of wiper operations that is counted in the device will be reset.
7. Clean the wiper guide shaft using a cotton bud or cloth. If dirt is hard to remove, use a cotton bud of cloth dampened with water. 8. Close the front cover. 9. Press the [ENTER] key. INITIALIZING PLEASE WAIT The menu returns to the LOCAL mode. < LOCAL > width : 1272 mm - 5.
Ink discharge way cleaning [STATION]-[Disway WASH] The ink discharge way may become clogged by coagulated ink. It must be cleaned at regular intervals to avoid clogging. Ink discharge way: Tubing between the cap and the waste ink tank • When cleaning the ink station and head, be sure to wear the supplied goggle and gloves since you may get ink in your eyes. • Do not move the carriage out of the capping station by hand. Use the appropriate operation key to move the carriage.
5. Open the front cover. 6. Remove cleaning fluid RS with a dropper. During the suction pause period, drop cleaning fluid RS until just before it overflows from the cap. Repeat at all other caps. 7. Close the front cover. 8. Press the [ENTER] key. Dry suction continues for 30 seconds, and then the menu returns to the LOCAL mode. STATION COMPLETED INITIALIZING PLEASE WAIT < LOCAL > - 5.
When not in use the plotter over the long term [STATION]-[CUSTODYwash] When not in use the plotter over a week, perform “CUSTODYwash” function to clean the head nozzle and ink discharge way. After performing the function, store the plotter. Cleaning tools • • Cleaning Solution RS (SPC-0336), Pipette Glove, Goggle STEPS: 1. Select the [STATION]. MAINTENANCE STATION page 5.2. 2. Press the [ENTER] key. < ent > STATION MENT : CARRIAGEout 3. Press the Jog key [ ] or [ ] to select the [CUSTODYwash].
7. Remove the ink at the wiper and the bracket using a swab dampened with cleaning fluid RS. • If dirt of curl is serious, replace the wiper with a new one. At the time of replacement, be sure to terminate the plotter operation and follow the wiper replacement procedure. page 5.5 8. Holding the projections at both ends, insert the wiper which has cleaned into place. Fill the Liquid. COMPLETED 9. Press the [ENTER] key. :ent 10. Fill the cap with the cleaning fluid using a dropper. 11.
14. Press the [ENTER] key. INITIALIZING PLEASE WAIT Perform the nozzle cleaning. After completing the nozzle cleaning, the head moves on the STATION COMPLETED platen. 15. Open the front cover. 16. Fill the cap with the cleaning fluid using a pipette. Repeat the performance several times to clean the ink discharge way for the air aspiration is performed fitfully. Perform the operation for the each cap. 17. Close the front cover. 18. Press the [ENTER] key.
When media thickness is changed [PRINT ADJUST] When the media thickness, head height, ink type is changed, the dot position is subtly different. This function corrects the dot positions to ensure that the accurate plotting result is obtained. The dot positions are corrected by comparing the ink dropping positions on each of the seven test patterns between the two plotting directions.
5. Press the [ENTER] key. 6. Repeat Steps 4 and 5 to correct the dot positions on Patterns 2 to 7. Select the correct dot positions on each of the patterns. Enter the dot position correction value on Patterns 1 to 7 and then terminate dot position correction. 7. Press the [END] key twice. MAINTENANCE PATTERN 2 = 0. 0 MAINTENANCE PATTERN 3 = 0. 0 MAINTENANCE PATTERN 4 = 0. 0 MAINTENANCE PATTERN 5 = 0. 0 MAINTENANCE PATTERN 6 = 0. 0 MAINTENANCE PATTERN 7 = 0.
Regular wiping function [INT.WIPING] In case of setting for heaters at high temperature, or setting too much amount of ink per unit (high concentration, render set, etc.) on the plotter, “spray”, “mass of ink”, or “nozzleout” phenomena may happen due to evaporation of the solvent media that may condense on a print-head surface resulting inferior image quality. When the heater setting temperature and the out side temperature differs greatly, ink easily get to condense.
7. Press the [ENTER] key. 8. Press the jog key [ ] or [ ] to select the number of the scanning for the regular wiping. • INT.WIPING TEMP.DIFF. = 20 ° C INT.WIPING TEMP.DIFF. = 25 ° C INT.WIPING function is effective in case the outside temperature is lower than the print heater temperature setting, and the temperature difference exceeds the value of “TEMP.DIFF.”. 9. Press the [ENTER] key. 10. Press the [END] key. 11. Press the [END] key twice. INT.WIPING TEMP.DIFF. < ent > MAINTENANCE INT.
Routine cleaning [ROUTINE CLN] To prevent clogging while not plotting, ink is ejected from the head at regular intervals. The head itself must be cleaned also at regular intervals which are set as shown below. • This function is not performed when the error message relating to ink is displayed on LCD. • This function performs only when the plotter is left with displaying the follwings: * REMOTE * 0.
Sleep cleaning [SLEEP clean] To prevent clogging while the power switch has been turned off, ink is ejected from the head at regular intervals. The head itself must be cleaned also at regular intervals which are set as shown below. STEPS: 1. Select the [SLEEPclean]. MAINTENANCE SLEEPclean page 5.2. < ent > SLEEPclean INTERVAL = 8h 2. Press the [ENTER] key. 3. Press the Jog key [ ] or [ ] as needed to SLEEPclean INTERVAL = 12h select the interval. 4h, 8h, 12h, 24h, OFF 4. Press the [ENTER] key.
If nozzles are clogged even after the cleaning function is executed If nozzle clogging is resolved after HEAD CLEANING ( page 2.23) and NOZZLE page 3.8) perform the following functions. WASH ( FILL UP INK : HEAD WASH : The device is charges ink. Cleans the head, tube, and damper with the dedicated cleaning fluid (option). [FILL UP INK] STEPS: 1. Select the [FILL UP INK]. MAINTENANCE FILL UP INK page 5.2. 2. Press the [ENTER] key. 3. Press the Jog key [ ][ ][ ][ ] to select the head for filling up.
[HEAD WASH] • The washing liquid is separately available from your local distributor. STEPS: 1. Select the [HEAD WASH]. MAINTENANCE HEAD WASH page 5.2. 2. Press the [ENTER] key. 3. Press the Jog keys to select the head for washing. < ent > HEAD WASH HEAD SEL :12. 34 HEAD WASH HEAD SEL :––. 34 HEAD WASH HEAD SEL :––. 34 HEAD WASH HEAD SEL :12. 34 Select the head number by the set, 12 or 34. • Selecting the head which has nozzle clogging only enables to prevent consuming extra ink. 4.
9. When the display shown on the right appears, WASH REMOVE TOOL remove the cleaning cartridge. Cleaning fluid is discharged to the waste ink tank. When one step have been completed, the display shown on the right appears. HEAD WASH END < > WASH If you want to wash the head again, press the [ ] key to go to the step 6. If you want to end the washing procedures, press the [ ] key to go to the step 10. 10. When all steps have been completed, the display is shown on the right.
Reduce printing time of narrow image [SCAN WIDTH] This function allows you to reduce the printing time by set to OFF. However nozzle out may occurs. Therefore it is recommended set to ON. When it is set to ON, scan operation is performed 60cm/23.6 inch in width (selectable) regardless of data or media width. This function is valid when using SS2 ink. STEPS: 1. Select the [SCAN WIDTH]. MAINTENANCE SCAN WIDTH page 5.2. 2. Press the [ENTER] key. Current status is displayed. (Initial setting is ON.) 3.
Switching the ink from SS to SS2 [SS2< >SSCHG] Switching the ink from SS to SS2, or the other way around, make sure to perform these procedure as follows. • Changing the ink sets (4 colors/6 colors/8 colors) is not available on this function. Refer to “Ink exchanging procedure” for changing the ink sets. page 5.30 STEPS: 1. Select the [SS2<>SSCHG]. MAINTENANCE SS2<>SSCHG page 5.2. 2. Press the [ENTER] key. DISCHARGE REMOVE CARTRIDGE 3. Remove the ink cartridges. Discharge the ink to waste ink tank.
Drawing setup conditions [LIST] This function outputs the current settings of the device. They are useful in carrying out maintenance of the device. 1. 2. 3. 4. SET UP PRINTadjust REPLACE COUNTER VERSION 5. PARAMETER : : : : Indicates a value that is specified with the FUNCTION. Indicates a correction value for dot position. Indicates the number of times the ink cartridges are replaced. Indicates the version of the firmware and memory capacity of the device. : Used for service persons for maintenance.
Plotting HEX CODE [DATA DUMP] Use the function when command error or parameter error ( Page 6.9) occurs. This function plots data commands received from the computer, in HEX code. The HEX code is an alphanumeric representation of plotting commands. By using this code, it is possible to check if there are any abnormal data commands. Please mailing the output data to our office nearby, or fax it.
Wiper Life warning [WIPE LEVEL] The wipers are consumable parts. The head becomes dirty easily on dusty locations. The head cannot be cleaned adequately with a curled or worn wiper. This setting moves up the wiper replacement warning depending on the operating environment. ○ ○ ○ ○ 10/10 : Displays the wiper replacement warning when the standard number of wiping is reached (initial value). 9/10 : Displays the wiper replacement warning when nine ten of the standard number of wiping is reached.
When use the 440cc ink cartridges [USE 440cc] In case of JV3-75SPII, 440cc cartridges and protection cover are optional items. When 440cc cartridges is used on JV3-75SPII, the following steps are required. • The protection cover is separately available from your local distributor. • This function corresponds only to case where 440cc cartridge is first set on JV3-75SPII. When 440cc cartridge is not set, this function will not displayed. Further, this operation is not required in the case of JV3-130SPII.
Setting time [TIME SET] The device incorporates a calender. [TIME STAMP] function of the FUNCTION mode displays the date and time depending on this setting. page 4.10 • Only Time can be set. Date cannot be set. STEPS: 1. Select the [TIME SET] and then press the [EN- MAINTENANCE TIME SET TER] key. 2. Check the date and time. < ent > MAINTENANCE DATE = 2 0 0 7 . 11 . 0 9 Press the Jog key [ ] or [ ] to check the current date and time. MAINTENANCE TIME = 01 . 2 3 . 4 5 3. Press the [ENTER] key.
Displaying device information [INFORMATION] Displays the firmware version, serial number, and dealer number of the device. If trouble occurs, please inform the dealer of the contents of the trouble as well as this information. This can make solution quicker. STEPS: 1. Select the [INFORMATION]. page 5.2. 2. Press the [ENTER] key. 3. Press the [ENTER] key. MAINTENANCE INFORMATION < ent > MAINTENANCE VERSION < ent > MAIN I/F The firmware version is displayed. 4.
Replace the cutter blade Cutter blades are consumables. When the cutter blade has became blunt, replace the cutter blade with a new one (SPA-0107). • The blade tip is sharp. Take care to prevent possible personal injury. • Store the cutter blades in a place that is out of the reach of children. Be sure to dispose of the worn-out cutter blades according to the relevant national and local ordinances in which the device is used. • It is recommended to place a sheet of paper under the cutter blade.
Ink exchanging procedure The current ink set can be altered. Change from 4-color ink set to 6-color or 8 color ink set. Change from 6-color ink set to 4-color or 8 color ink set. Change from 8-color ink set to 4-color or 6 color ink set. 4-color ink set Two ink cartridges of the same color can be placed per head for fast and high-quality printing. Four colors (Black, Magenta, Cyan, Yellow) are used. Set the ink cartridge according to the upper color order label shown under the ink station on the back.
STEPS: 1. Select the [HEAD WASH]. MAINTENANCE HEAD WASH page 5.2. 2. Press the [ENTER] key. 3. Press [ ][ ][ ][ ] key to select the head for washing. < ent > HEAD WASH HEAD SEL :12. 34 HEAD WASH HEAD SEL :––. 34 HEAD WASH HEAD SEL :––. 34 HEAD WASH HEAD SEL :12. 34 Select the head number by the set, 12 or 34. • When switching from 6 [color ink set] to 8 color • ink set on the same ink type, select 34.
9. When the display shown at right appears, remove the cleaning cartridge. WASH REMOVE TOOL Cleaning fluid is suctioned up. When one step have been completed, the display shown on the right appears. If you want to wash the head again, press the HEAD WASH END < > WASH [ ] key to go to the step 6. If you want to end the washing procedures, press the [ ] key to go to the step 10. • When change from SS2 white ink to the other color ink, operate [HEAD WASH] two or more times. 10.
13. Place the ink cartridges in the ink stations. A beep sound is heard when the ink cartridge is placed Set a Sol-INK cartridge correctly. Ink is filled automatically when the ink cartridge is set. FILL UP PLEASE WAIT These two messages alternately appear. FILL UP The menu returns to LOCAL mode when ink fill-up operation is completed. - 5.
Using the small amount of remaining ink in the 440cc ink cartridge For the 440cc ink cartrige, when [NEAR END] or [INK END] is displyed some ink may remain in the ink cartridge. At this time it is possible to use remaining ink by selecting the amount. • This function only supports 440cc ink cartridge which detecting [NEAR END] or [INK END]. 220cc ink cartridge or [NEAR END] undetecting ink cartridge are not supported.
5. Press the Jog key [ ] or [ ] to select the amout of ink you want to use (in 10cc increments). Example of adding 20cc ADD REMAIN + 0 cc + 20 cc * Maximum ink amount can be used for this function is 30cc. Current Value 6. Press the [ENTER] key. Total Value ADD REMAIN If press the [END] key, it cancel the operation and return to Execute : ent the LOCAL mode. < LOCAL > NEAR END -K------ 7. Press the [ENTER] key. The menu returns to the LOCAL mode.
3. To use the remaining ink, reinsert the ink car- ADD REMAIN ? -K------ tridge. ADD REMAIN 4. Press the [ENTER] key. Yes : ent No : end If press the [END] key, it cancel the operation and return to the LOCAL mode. Example of adding further 10cc 5. Select the amout of ink you want to use by pressing the [ ] or [ ] keys. (in 10cc incre- ADD REMAIN + 20 cc + 30 cc ments). Current Value Total Value * The right display shows an example of adding further 10cc to previous 20cc.
CHAPTER 6 When abnormal conditions are encountered Chapter 6 describes corrective measures to be taken in the case where an abnormal phenomenon arises on the device and where an error message is given on the display. Table of contents Before taking a phenomenon as a sign of failure .......................................... 6.2 The device cannot be energized ..................................................................... 6.2 The device cannot perform printing .........................................
Before taking a phenomenon as a sign of failure Corrective measures against troubles in the case where no error message is given on the LCD are described in this section. Be sure to take the following measures before taking the trouble as a sign of failure. If the measures fail restore the device to the normal state, contact your local MIMAKI distributor or MIMAKI office to call for service. The device cannot be energized More often than not, this is due to improper connection of the power cable.
Paper jamming arises/media is soiled A jam of the media or a stained media is considered to occur when an unsuitable media is used or the media is set improperly. Are you using media specific to the device? No Use media specific to the device. No Avoid media that has curls or bent ends. Yes Are you using media that has neither curls nor bent ends? Yes Does the media hang over along the platen? No Use a take-up device or re-load the media on the device. page 2.11, 2.
If image quality declines Corrective measures against troubles in the case where satisfactory image quality is not provided are described in this station. Take measures in accordance with actual state of the picture. If the measures fail restore the device to the normal state, contact your local MIMAKI distributor or MIMAKI office call for service. While lines/thin spots are obvious or dark stripes occur (In the direction of travel of the head) Corrective measure : Execute the head cleaning. page 2.
Ink cartridge trouble When an ink cartridge trouble is detected, a warning message appears and plotting, cleaning and all other activities that use ink are deactivated. When this is the case, replace the ink cartridge in question immediately. • Do not leave the ink cartridge unreplaced for a long time as this will cause malfunction of the clogged nozzle prevention function and the plotter must be repaired by a service engineer.
Troubles for which error messages are given on the LCD If something is wrong with the device, the buzzer sounds and a corresponding error message is given on the LCD. Take an appropriate corrective measure in accordance with the message. Errors accompanied by warnings These errors arise on the ink-related components. Warning message < LOCAL > CARTRIDGE < LOCAL > NEAR END < LOCAL > INK END < LOCAL > timeLIMIT Cause Corrective measure The mounted ink cartridge is defective.
Warning message < LOCAL > DO TEST DRAW NON-ORIGINAL INK KKMMCCYY Cause Corrective measure The nozzle recovery cannot be expected because the device is left for a prolonged period of time. Make test plotting. If nozzle missing is serious, execute [STATION] - [WASH] for maintenance. The loaded ink cartridge is not MIMAKI genuine. Use the ink specified by MIMAKI. The IC chip of the ink cartridge cannot be read normally. Attach the ink cartridge(s) corresponding with the color shown on the display.
Warning message ! HEATER width: xxxxx mm Cause Corrective measure The preheater or print heater has failed. Press the [HEATER] key to display the details of the error. Check the error. The power of the heater is off. Turn on the power of the heater. If the same error message appears again on the LCD, contact your local distributor to call for service. The print heater is disconnected. Contact your local distributor to call for service. ∗ REMOTE ∗ ! HEATER TYPE. 1 0.
Error messages Error messages indicates error numbers. If any error message is given on the LCD, turn off the power to the device and turn it on after a while. If the same error message appears again on the LCD, contact your local MIMAKI distributor or MIMAKI office to call for service. Error message ERROR 01 MAIN ROM Cause Control circuit board is defective. ERROR 02 MAIN RAM ERROR 03 POWER +5V Control circuit board is defective.
Error message ERROR 23 HOST I / F ERROR 24 I / F INITIAL ERROR 30 OPERATION ERROR 34 DATA REMAIN ERROR 40 MOTOR X ERROR 41 MOTOR Y Cause HOST I/F Timeout error has arisen during communication between the host computer and interface board. Check to be sure that the cable is securely connected to the host computer and interface board. Also, check to ascertain that no error has arisen on the host computer side. Initial operation failure of the I/ F board and control board.
APPENDIX This appendix describes the specifications and components the device, function menu structure. Table of contents Basic specifications .................................................................... A.2 Specification for ink .................................................................... A.4 Function Flowchart ..................................................................... A.5 - A.
Basic specifications Item Printing head Drawing mode Method JV3-75SPII JV3-130SPII Piezo-electric drop-on demand Specification 4-heads Inlines Nozzle 360 nozzles for each color Resolution 360, 540, 720, 1440 dpi 4-color ink set 360 x 360 dpi : 1 / 2 / 4 passes, Unidirection / bidirection 360 x 540 dpi : 3 / 6 / 12 passes, Unidirection / bidirection 360 x 720 dpi : 2 / 4 / 8 / 16 passes, Unidirection / bidirection 720 x 720 dpi : 2 / 4 / 8 / 16 passes, Unidirection / bidirection 720 x 1440 dpi :
Item Roll Media size JV3-75SPII JV3-130SPII Maximum 810 mm 1371 mm Minimum 210 mm 210 mm Thickness 1.0 mm or less 1.0 mm or less Ø 180 mm or less Ø 180 mm or less 15 kg or less 25 kg or less 1 Roll outside diameter * Roll weight * 2 Roll inside diameter 2 Inch, 3 Inch Plotting surface Faces OUT Roll end treatment Light-adhesive tape is used to allow the paper to be removed from the core with ease.
Specification for ink Item Color Specifications Black ink cartridge Cyan ink cartridge Magenta ink cartridge Yellow ink cartridge Light cyan ink cartridge Light magenta ink cartridge Special color ink cartridge • White • Other (Scheduled for release aftertime) Contents of ink 220 cc / 440 cc per cartridge Shelf life One year from the data of manufacture (at room temperature) Within three months after opening the package Storage temperature During storage : 1 to 40°C (Storage at temperature of 40°C is
Function Flowchart In Media Fitting END MEDIA SELECT ROLL< >LEAF < , > Detevting MEDIA PLEASE WAIT ** MEDIA ** Y=xxxx X=xxxx width:xxxxmm How to set origin < , > ^ , v width:xxxxmm ENT ORIGIN SETUP 0.0 ------- ORIGIN SETUP ** ORIGIN ** FUNCTION ENTER MEDIA CUT MEDIA CUTTING PLEASE WAITS HEATER Key : *REMOTE* TYPEx HEATER x.
FUNCTION Key : FUNCTION FUNCTION width:xxxxmm > FUNCTION SET UP ENTER SET UP SELECT ENTER :TYPE.1 * TYPE. MEDIACOMP. TYPE.1~4 ENTER ^ , v ENTER * TYPE. PRE HEAT ENTER * * TYPE. PRE HEAT TYPE. ˚C/ ˚F * : 40˚C OFF, 20~60˚C ENTER * * TYPE. ˚C/ ˚F : ˚C ˚C, ˚F ^ , v ^ , v 0 : 40˚C TYPE. PRINT HEAT ^ , v ^ , v = OFF, 20~60˚C TYPE. PRINT HEAT , TYPE.
Following FUNCTION SET UP Following * TYPE. COLOR PTN. ENTER * TYPE. COLOR PTN. : OFF ON, OFF ^ , v ENTER * TYPE. REFRESH * TYPE. REFRESH : LEVEL3 LEVEL1~3 ^ , v * TYPE. MEDIA SET ENTER TYPE. SET * :SELECT SELECT, WIDTH ^ , v ENTER * TYPE. VACUUM * TYPE.
Following Following ENTER FUNCTION MAINTENANCE MAINTENANCE PRINTadjust ENTER MAINTENANCE PRINT START :ent PRINTING PLEASE WAIT MAINTENANCE PATTERN1 = 0.0 PATTERN1~7 -40.0~40.0 FUNCTION , ^ , v > ENTER MAINTENANCE INT.WIPING FUNCTION ENTER INT.WIPING SCAN COUNT INT.WIPING SCAN COUNT = ^ , v , ^ , v 0 0 ~ 9990 ENTER INT.WIPING TEMP.DIFF. INT.WIPING TEMP.DIFF.
Following Following ENTER FUNCTION MAINTENANCE MAINTENANCE DATA DUMP , ^ , v FUNCTION MAINTENANCE WIPE LEVEL *REMOTE* ** DATA DAMP ** ENTER MAINTENANCE WIPE LEVEL :1/10 10/10 ~ 1/10 , ^ , v FUNCTION MAINTENANCE USE 440cc ENTER FUNCTION When 440cc cartridges in used on JV3> No 75SPII, this function will display. , ^ , v FUNCTION MAINTENANCE TIME SET Set a cover ? Yes < ENTER ENTER MAINTENANCE DATE=xxxx.xx.
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