Instruction manual
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the hub. They sit Aflush@ or within 0.25mm of the top surface of the hub.
Step 2: Installing the Clutch Assembly
Parts Required: Bag #
20 #0009 M3 Flat Washers (small) 7C
8 #0063 M3x10 Socket Head Bolts 7C
1 #122-44 Clutch/Lower Bearing Block/Clutch Driver Assembly 7C
1 #115-45 M6 O-ring 7C
8 #0065 M 3x12 Socket Head Bolt 7C
Note: Select the following parts from Bag #7D appropriate to your model’s Gear Ratio:
7.91 Kit p/n #1023-1:
1 #0865-95 95-Tooth Main Gear
1 #122-52 12-Tooth Clutch Bell Pinion Gear/Upper Bearing Block Assembly
2 #122-58 7.91 Graphite Doubler Plates
8.18 Kit p/n #1023-3:
1 #0865-90 90-Tooth Main Gear
1 #0864-10 11-Tooth Clutch Bell Pinion Gear/Upper Bearing Block Assembly
2 #122-60 8.18 Graphite Doubler Plates
2 #123-50 0.080” Shim
2 #123-46 0.046” Shim
8.36 Kit p/n #1023-5:
1 #0865-92 92-Tooth Main Gear
1 #0864-11 11-Tooth Clutch Bell Pinion Gear/Upper Bearing Block Assembly
2 #122-61 8.36/8.45 Graphite Doubler Plates
2 #123-52 0.090” Shim
8.45 Kit p/n #1023-7:
1 #0865-93 93-Tooth Main Gear
1 #0864-11 11-Tooth Clutch Bell Pinion Gear/Upper Bearing Block Assembly
2 #122-61 8.36/8.45 Graphite Doubler Plates
2 #123-52 0.090” Shim
Refer to Drawing #7B
.
A. Select the #122-44 Clutch/Lower Bearing Block/Clutch Driver Assembly, the #115-45 M6 O-ring, the Clutch
Bell/Pinion Gear/Upper Bearing Block Assembly, and the Graphite Clutch Doubler plate (part numbers
depending upon your model’s appropriate gear ratio kit). Slide the #115-45 O-ring onto the exposed 6.0mm
shaft of the #122-44 Clutch/Driver/Lower Bearing Block Assembly followed by the Clutch Bell/Pinion
Gear/Upper Bearing Block Assembly.
B. Remove the four #0063 bolts previously installed in the right and left sides of the upper hole in the Front
Vertical Channel #115-12 and the front bolts in the Lower Main Shaft Block #115-18.