Instruction manual
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C. Select the twenty #0009 M3 Washers, eight #0063 M3x10 Socket Head Bolts, and eight #0065 M3x12 Socket
Head Bolts. Place one #0009 M3 Washer on each bolt, including the bolts from Step B.
D. Install the Clutch/Clutch Bell unit in place between the main frames. Examine the drawing and note the
position of the #0063 M3x10 Socket Head Bolts and the #0065 M3x12 Socket Head Bolts through the
doubler plates and into the clutch unit. Lay one Graphite Doubler Plate in position on the left main frame.
Using Blue Loctite, install two #0063 Socket Head Bolts and two #0009 Washers through the Graphite
Doubler Plate into the inner most holes in the Clutch Unit Lower Bearing Block. Install two #0065 Socket
Head Bolts and two #0009 Washers into the clutch bell upper block. Repeat this process on the right main
frame. Do not fully tighten at this time.
E. Install two #0065 M3x12 Socket Head Bolts and two #0009 M3 Washers through the Graphite Doubler Plates
and into the outer positions in the Clutch Unit Lower Bearing Block.
F. Prepare eight #0063 M3x10 Socket Head Bolts and eight #0009 M3 Washers with a small amount of Blue
Loctite. Examine the drawing and note the position for each bolt around the perimeter of each Graphite
Doubler Plate. Do not fully tighten at this time
G. Slide a small piece of note book paper in between the clutch bell gear and the main gear. Tighten the four
bolts in each Graphite Doubler Plate from Step AF@. Next tighten all twelve bolts holding the Clutch/Clutch
Bell Unit in the Graphite Doubler Plates. Remove the paper.
H. The gear mesh should have minimal free play and be smooth. However, the gears may require a few flights to
ABREAK IN@ so disregard any minor irregularities in the mesh.
Step 3: Installing the Motor Mounts and Engine
Parts Required: Bag #
6 #0003 M3 Flat Washers (large) 7E
6 #0019 M3 Hex Locknuts 7E
2 #0063 M3x10 Socket Head Bolts 7E
4 #0067 M3x14 Socket Head Bolts 7E
2 #0077 M3x30 Socket Head Bolts 7E
2 #0079 M3x35 Socket Head Bolts 7E
4 #0080 M4x14 Socket Head Bolts 7E
1 #0546-19 Alignment tool 7E
1 #115-53 Inner Motor Mount Block 7E
1 #119-50 Left Motor Mount 7E
1 #119-51 Right Motor Mount 7E
* ** Motor Mount Shims 7D
* Quantity and ** part number required depends upon your selected gear ratio
Refer to Drawings #7C
and #7D.