Instruction manual
39
Step 2: Assembling the Washout Unit
Parts Required: Bag #
1 #0057 M3x3 Socket set screw 9B
2 #0097 M3x 22 Special Phillips 12.9 Hard Bolt 9B
2 #0107 M3x6 Threaded Ball 9B
4 #0159 M3x7 Ball Bearings 9B
1 #0219 Plastic Washout Hub 9B
2 #0221 Washout Arm 9B
2 #0597-2 M3x3.4 Brass Spacer 9B
1 #0840-6 M3x20 Dowel pin 9B
2 #0869 Washout ball links 9B
2 #106-07 M2x16 Pivot pins 9B
5 #106-08 M2 Circlips 9B
Refer to drawing #9A
A. Select two #0107 M3x6 Threaded Balls, two #0597-2 Brass Spacers, four #0159 M3x7 Ball Bearings, and
two #0221 Washout Arms. Examine the drawing and note the position for the #0107 Threaded Ball in each
arm. Apply a small amount of slow CA glue to the threads and install one in each arm as shown. Press one
ball bearing into each arm (noting that when fully inserted, each will protrude approximately 0.75mm) and
install one #0597-2 Brass Spacer in the opposite side of the bearing. Follow with another #0159 Bearing,
capturing the #0597-2 Brass Spacer in between the bearings.
B. Select two #0097 Special Phillips Bolts and one #0219 Washout Hub. Examine the drawing and note the
orientation of each washout arm to the hub. Install each arm onto the hub using a #0097 Special Phillips Bolt.
Tighten each unit until a slight drag is felt when rotating each arm, then loosen the bolts about one quarter
turn. Each arm should pivot freely without any endplay.