Repair Manual

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Table Of Contents

REPAIR GUIDE

(2181) 1

REPAIR GUIDE

This repair guide section contains the disassembly and adjustment procedures.

For the assembly procedure, follow the reverse procedure.

SYMBOLS

■:Cautions and keypoints

: Grease

: Adhesive

: Tool

CONTENTS Page CONTENTS Page

■Precautions --------------------------------------------- 2

■Discharge ------------------------------------------------ 2

■To inhibit flash charge ------------------------------- 3

■To activate without exterior parts ----------------- 3

1. Disassembly of the exterior parts ------------------ 4

■ Wires arrangement ----------------------------------- 5

2. Disassembly of the TEBURE ASSY,

SHUTTER ASSY----------------------------------- 7

3. Disassembly of the MIRROR BOX ASSY,

BATTERY HOLDER ----------------------------- 10

4. Disassembly of the IMAGE BOARD ASSY,

MAIN BOARD ASSY ----------------------------- 11

5. Disassembly-1 of the MIRROR BOX ASSY ----- 13

6. Disassembly-2 of the MIRROR BOX ASSY ----- 15

7. Disassembly-3 of the MIRROR BOX ASSY ----- 17

8. Disassembly of the TOP COVER ASSY --------- 20

9. Disassembly of the BACK COVER ASSY ------- 24

10. Disassembly of the CCD ASSY,

DC JACK HOLDER ------------------------------ 26

11. Disassembly of the CARD COVER HOLDER,

SIDE COVER, FRONT COVER ASSY -------27

■How to replace "SHUTTER ASSY"--------------- 28

■Required adjustment, setting and confirmation

items after repairing (exchanging parts) -------- 30

■Related adjustment and

required setting items ----------------------------32

■Using HIT System ----------------------------------- 33

■Adjustment/Check items available

with 2181 ROM Pack ----------------------------34

■Viewfinder Back Adjustment ---------------------- 35

■Manual Set SS & X-Sync. Time-lag Check -----36

■Manual Set SS Adjustment ------------------------ 37

■SPC Position Adjustment ---------------------------38

■Aperture Preset Check/Adjustment -------------- 39

■PI-PR Adjustment ------------------------------------ 40

■Preparation before AF adjustment --------------- 42

①AF Area Adjustment --------------------------------- 43

② Pitch Yaw Adjustment ------------------------------ 44

③ EZ Check ----------------------------------------------- 45

④EZ Adjustment ---------------------------------------- 46

■Assist MODE ------------------------------------------ 47

■LCD Displays Check--------------------------------- 47

■Preparing the 2181 adjustment program ------- 48

■Starting up the 2181 adjustment program

(in the adjustment mode). ----------------------- 49

■Back up Flash ROM data of Master Body ------ 50

■Adjustment of CCD Vsub voltage -----------------51

■Setting of Master body and chart for the

adjustment of CCD position --------------------- 52

■Adjustment of CCD position and perspective --- 53

■Adjustment of the frequency for

camera shaking (ACT DRV FREQ) ----------- 55

■Adjustment of the servo for

camera shaking (SERVO) ----------------------- 55

■Adjustment of the gyro for

camera shaking (GYRO) ------------------------- 55

■Adjustment of the AE (AE) ------------------------- 56

■Sensitivity adjustment (GAIN) -------------------- 57

■Adjustment of the defective pixel

(DEFECT PIXEL) --------------------------------- 58

■Adjustment of white balance (WB) --------------- 59

■Adjustment of the camera shaking

compensation (SHAKE GAIN) ----------------- 60

■Distination Seting(DISTINATION) -------------- 61

■Light Source-A Maintenance ----------------------- 62

■Error code on adjustment program--------------- 63

■Measuring instrument ------------------------------ 65

■Subsidiary Materials---------------------------------66

Summary of content (66 pages)

PAGE 1
(2181) 1 REPAIR GUIDE This repair guide section contains the disassembly and adjustment procedures. For the assembly procedure, follow the reverse procedure.
PAGE 2
(2181) ■ Precautions Chemicals Handle chemicals of high volatility with care, use of which will affect to your health and environment. 1. Store them sealed in a specific place to prevent exposure to high temperature or direct sunlight. 2. Avoid dividing them into small containers and prevent vaporization. 3. Keep containers sealed when not in use. 4. Avoid using them as much as possible. When required, remove only required amount from the container to make full use. REPAIR GUIDE Plastic parts 1.
PAGE 3
(2181) 3 To inhibit flash charge Be sure to make flash charge available after repair. 1. Set up the camera as Fig. 2. 2. Select ASSIST MODE from main menu and press SELECT Button. 3. Select FLASH CHARGE ON/OFF from assist mode menu and press SELECT Button. 4. Press Shutter-Release Button partway down. 5.Press Button-A or -B to select flash charge on/off. And press SELECT Button. Button-A: ON (flash charge available) Button-B: OFF (flash charge inhibited) 6. Press Shutter-Release Button partway down.
PAGE 4
(2181) 1. Disassembly of the exterior parts Disassemble it in order of step 1to 10. 9747-1740-07(2) TOP COVER ASSY Fig. 3 See pg 20 - 23. ⑨ 9744-1625-15 9747-1750-15 20985045 9761-1780-07 ⑧ BACK COVER ASSY Fig. 1 See pg 24 - 25. ④ 2098-5041 9744-1645-15(2) 97471770-15 A B REPAIR GUIDE 1305 CARD COVER OLDER See pg 27.
PAGE 5
(2181) 5 ■ Fig. 1 Removal the BACK COVER ASSY Connector Lead wires Removal the TOP COVER ASSY Lead wires of TOP COVER ASSY (Black x 2/ White/ Orange/ Yellow) Connector ■ Wires arrangement Removal the FRONT COVER ASSY REPAIR GUIDE ■ Fig. 3 ■ Fig.
PAGE 6
REPAIR GUIDE 6 (2181)
PAGE 7
(2181) 7 2. Disassembly of the TEBURE ASSY, SHUTTER ASSY Disassemble it in order of step 1to 6. When CCD is out of position after replacing CCD ASSY, tighten three AORI ADJ SCREW #2706 until they stop, then evenly loosen them by 3 turns. 9761-2055-07(2) 1171 A 9744-1630-01 See pg 11. A See pg 11. B BACK SUS PLATE E I/O FLEXIBLE ASSY ■ Fig. 1 ② B 9384-2290-90 (20x30mm) 9384-2290-90 (20x30mm) C 97481745-01(2) 9384-2190-50 (5x5mm) F ① G 1145 9384-2290-90 (10x28mm) See pg 10.
PAGE 8
(2181) ■ Fig. 1 Removal the I/OFLEXIBLE ASSY I/O FLEXIBLE ASSY REPAIR GUIDE I/O FLEXIBLE ASSY I/O FLEXIBLE ASSY I/O FLEXIBLE ASSY ■ Fig. 2 Arrange the HARNEST 2 ■ Fig.
PAGE 9
(2181) 9 ■ Fig. 4 SHUTTER SPACER SHUTTER ASSY Installation 1. Supply power to the charg motor at 2V/1A to drive it normally until the mirror raises completely. DC Power Supply (2V/1A) − + 2. Insert screw driver into the hole of "SHUTTER CHARGE GEAR", and put "SHUTTER ASSY" by holding the screw driver at the 90 degrees position shown on the picture. Driver SHUTTER CHARGE GEAR REPAIR GUIDE ■ Fig.
PAGE 10
(2181) 3. Disassembly of the MIRROR BOX ASSY, BATTERY HOLDER Disassemble it in order of step 1 to 3. 9384-2190-50(2) (5x5mm) REPAIR GUIDE A ■ Fig. 1 See pg 11 - 12. 1171 ③ 9746-1630-01 9749-2045-07(2) See pg 13 - 19. ■ Fig. 1 0414 ① A 9384-2190-50 (5x5mm) See pg 26. ② 9749-2050-07(2) Lead Wires Connector 9746-2030-01(3) See pg 11. G 1172 9746-2030-01 See pg 7.
PAGE 11
(2181) 11 4. Disassembly of the IMAGE BOARD ASSY, MAIN BOARD ASSY Disassemble it in order of step 1 to 11. 4908 ③ 9747-1745-07(4) 1023 4901 9747-1745-01(3) See pg 7. B 9384-2290-90 (10x28mm) 9384-2290-90 (5x15mm) A DD BOARD ASSY ■ Fig. 3 B ⑦ 4903 9384-2290-90 (15x35mm) See pg 7. A 1174(2) 1065 ① 1171 4518 ■ Fig. 2 9747-1740 -07(3) 1072 1073 ■ Fig. 6 C H See pg 21. 9747-1740-07(2) ④ D 4519 ■ Fig. 2 IMAGE BOARD ASSY ⑪ 1082(2) 9747-1740-07 FLASH BOARD ASSY ■ Fig. 5 G See pg 10.
PAGE 12
(2181) ■ Fig. 2 ■ Fig. 1 4518 4520 4907 REPAIR GUIDE 1021 IMAGE BOARD ASSY 4519 ■ Fig. 4 ■ Fig. 3 DD BOARD ASSY DD BOARD ASSY Solder 1022 Solder ■ Fig. 6 ■ Fig.
PAGE 13
(2181) 13 5. Disassembly-1 of the MIRROR BOX ASSY Disassemble it in order of step 1 to 9. 5022 See pg 7. 9747-1750-07(3) F 9747-1735-07 ③ 1171 5036 ■ Fig. 1 B B-60 ④ 5044 5039 ■ Fig. 2 ② ⑥ 5043 0540 0582 ⑤ ⑦ ⑧ 0581 5030 ① PENTA ASSY 2081-5042 ■ Fig. 3 9747-1750-07(2) SPC HOLDER ASSY B B-20 (After completing the SPC position adjustment (pg 38) LCD2 HOLDER ASSY 9747-1735-07(2) ⑨ Notch See pg 15 - 16.
PAGE 14
(2181) ■ Fig. 2 ■ Fig. 1 REPAIR GUIDE DIOPTER SPRING ■ Fig.
PAGE 15
(2181) 15 6. Disassembly-2 of the MIRROR BOX ASSY Disassemble it in order of step 1 to 7. 9749-2045-07 1171 I See pg 13. ② 1531 1003 ① 2532 B ③ See pg 17 - 19. REPAIR GUIDE A 2531(3) 2162-0150 ③ ④ 9748-1735-07(2) APERTURE RING ASSY See Aperture Ring Assy Installation/ Removal (pg.
PAGE 16
(2181) APERTURE RING ASSY Removal/Installation Removal Turn APERTURE RING ASSY clockwise until it stops (Fig. 1). Now the ring can be removed. Be careful not to turn the aperture coupling gear in APERTURE BASEPLATE ASSY. Installation 1. Set APERTURE BASEPLATE ASSY to the default charge position referring to Charge Position Setting procedure (pg 18.), then install to FRONT FRAME ASSY.
PAGE 17
(2181) 17 7. Disassembly-3 of the MIRROR BOX ASSY Disassemble it in order of step 1 to 8. 9747-1730-07(2) 2162-5111 2162-5110 2162-2517 2162-2519 2162-2518 0514 5806 9748-1735-07 0515 5151 B B-50 (After installation, allow to dry for 8 - 12 hours.) A ⑧ 5123(3) 5108 ■ Fig. 5 0513 ■ Fig. 7 ⑦ 0554 ■ Fig. 6 ④ 5101 9747-1755-07(2) ⑥ AF CHARGE ASSY ■ Fig. 1 ① ⑤ 5107 ■ Fig. 6 5112 ③ ② 9747-1735-07(4) APERTURE BASEPLATE ASSY See Charge Position Setting for APERTURE BASEPLATE ASSY (pg.
PAGE 18
(2181) ■ Fig. 1 AF CHARGE ASSY Installation 1. Rotate the designated cam-gear in arrow direction while keep pushing the lever against it until the lever descends down to the lowest. 2. Arrenge the flexes. Lever REPAIR GUIDE Cam-gear APERTURE BASEPLATE ASSY Setting Firstly confirm APERTURE BASEPLATE ASSY is at the default position (Spare parts are supplied at the default position) then set the charge position before installation. Default Position Check/ Setting 1.
PAGE 19
(2181) 19 ■ Fig. 5 ■ Fig. 6 0513 MAIN MIRROR HOLDER ASSY 5108 5107 MIRROR DRIVE LEVER ■ Fig.
PAGE 20
(2181) 8. Disassembly of the TOP COVER ASSY Disassemble it in order of step 1 to 26. (Continued to the next page) 1499 ■ Fig. 4 2162-1478 ■ Fig. 6 2162-1494 ■ Fig. 6 2162-1488 2162-1479 ■ Fig. 6 ③ ■ Fig. 1 0166 ■ Fig. 8 2162-1480 REPAIR GUIDE 1499 ■ Fig. 5 ⑰ 1601 ⑱ 21 1609 ⑲ 1602 2162-1483 2162-1485 G G-85 (Entirely to therearside) 2089-1620 2089-1607 22 1604 ⑨ 2162-1488 2089-1613 2162-1470 2089-1621 ■ Fig.
PAGE 21
(2181) 21 9749-1745-07 9762-2055-01(2) ② 9747-1735-07(2) 2162-0148 1141 ⑭ A 9747-1730-07 1616 ■ Fig. 7 97622055-01(2) 9749-1745-07 TOP COVER FLEX ASSY ⑧ 2162-0149 B 1454 9384-2290-90 (6x12mm) I See Page 20.
PAGE 22
(2181) ■ Fig. 1 Fit part-a of #2162-1474 between the longest legs of #2162-1483. ■ Fig. 2 Fit part-a of #2162-1474 between the longest legs of #2162-1473. 2162-1473 2162-1483 2162-1474 Part-a 2162-1474 REPAIR GUIDE Part-a ■ Fig. 3 1. Fit the post of #2162-1474 to the hole on TOP COVER ASSY. 2. Align notches of 2162-1490 to each screw hole to install. ■ Fig. 4 1. Install #2162-1485 to #2162-1480 fitting its notch to part-a. 2. Fit #2162-1499 to #2162-1480 aligning its projections to each dent.
PAGE 23
(2181) 23 ■ Fig. 5 1. Install #2162-1475 to #2162-1470 fitting its notch to part-a. 2. Fit #1499 to #2162-1470 aligning its projections to each dent. Notch ■ Fig. 6 1. Stick #2162-1494 aligning its oval hole to the groove of #2162-1470/ 1480. 2. Fit the projection of #2162-1478/ 1479 to the groove of #2162-1470/ 1480 to install. Projection 2162-1475 2162-1479 Projection 2162-1478 Oval hole Part-a 2162-1494 Dent 2162-1470 Groove 1499 ■ Fig.
PAGE 24
(2181) 9. Disassembly of the BACK COVER ASSY Disassemble it in order of step 1 to 11. 9384-2190-50 (5x5mm) 4902(2) 9384-2290-90 (10x17mm) ■ Fig. 1 4903(2) 1040 9747-1735-07(5) 9747-1735-07(7) 9747-1750-07(2) 1102 ① 9384-2290-90(3) (5x5mm) 9384-2290-90(2) (10x17mm) ■ Fig.
PAGE 25
(2181) 25 ■ Fig. 1 Stick #9384-2290-90 to the designated position.
PAGE 26
(2181) 10. Disassembly of the CCD ASSY, DC JACK HOLDER If CCD ASSY (2181-1001) is exchanged for new one, exchange the bar code on the BACK SUS PLATE (2181-1001) for the bar code put on the new CCD ASSY. 4906 2942 REPAIR GUIDE 2935 2920 9758-0100-00 9747-1745-01(4) 2918 CCD ASSY TEBURE ASSY 2702 2706(3) ■ Tighten screws until they stop, then loosen them by 3 turns.
PAGE 27
(2181) 27 11.
PAGE 28
(2181) ■ How to replace "SHUTTER ASSY" By using this method for exchanging "SHUTTER ASSY", you do not have to perform adjustment of CCD perspective and adjustment of center part of CCD. Disassemble it in order of step 1 to 11. Do these action when mirror is up.
PAGE 29
(2181) 29 ■ Fig. 1 ■ Fig. 2 Solder Lead wires Connector 1811 ■ Fig. 4 TAPE Solder Solder 0414 AF COUPLER ASSY ■ Fig. 6 ■ Fig. 5 5133 SHUTTER ASSY SHUTTER ASSY AF CHARGE ASSY REPAIR GUIDE ■ Fig.
PAGE 30
(2181) Required adjustment, setting and confirmation items after repairing (exchanging parts) Adjust, set and confirm as the following table when the following parts are removed (exchanged). Follow the steps from the upper line to adjust.
PAGE 31
(2181) 31 Parts Adjustment/ Viewfinder Back AF CHARGE ASSY PENTA ASSY SPC HOLDER ASSY TEBURE ASSY (0521) (0580) (0587) (0901) Removed Replaced Removed Replaced Removed Replaced Removed Replaced ○ ○ ○ ○ ○ ○ ○ PITCH, YAW ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ EZ ○ ○ ○ ○ ○ SPC Position Manual Set SS PI-PR ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Aperture Preset AF Area CCD Vsub CCD Aori and Center ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ACT DRV FREQ SERVO GAIN ○ ○ ○ ○ ○ ○ GYRO AE GAIN ○ ○ DEFEC
PAGE 32
(2181) Related adjustment and required setting items When each adjustment or setting is operated, be sure to follow the related adjustment and setting items listed blow. Number : Related adjustment items. Adjust and set in order of the number. × : Related adjustment items. However, these items mean not to adjust the adjustment order is different (the adjustment should be completed). None : Unrelated adjustment and setting items (possible to adjust and set solely).
PAGE 33
(2181) 33 Using HIT System Basic operation Before attaching the contact jig-* to or detaching from the camera, be sure to remove the power supply from the camera and turn off the HIT controller. In case of making a Data Copy of adjustment data, keep the controller activated. 1. Attach the contact jig to the camera so that the probes of the jig properly make contact with the check lands. (Fig. 1) 2. Set up the equipment as in Fig. 1. 3. Power the camera, then turn on the camera and HIT Controller.
PAGE 34
(2181) Adjustment/Check items available with 2181 ROM Pack
_{■ROM PACK FOR 2181 SS ADJ. (P.37) SPC ADJ. (P.38) PRETRIGGER ADJ. (P.39) PI- PR ADJ. PI-PR ADJ.(P.40) REPAIR GUIDE RESET MODE (P.41) RESET MODE 1 RESET MODE 2 AF ADJ. AREA ADJ. (P.43) PITCH, YAW ADJ. (P.44) EZ ADJ. (P.46) EZ CHECK (P.45) ASSIST MODE TROUBLE CODE (TROUBESHOOTING CHART P. 2) FLASH CHARGE ON/OFF (P. 3) MATTE TYPE SET (SUPPLE P. 1) *In case peforming SPC position adjustment (P.}
PAGE 35
(2181) 35 Viewfinder Back Adjustment Equipment Required 1000mm Collimator AE Master Lens Magnifier Adjustment 1. Set up the camera as in Fig. 1, so that the chart is at the center of viewfinder. 2. Set Master Lens to infinity. 3. Check that the chart is in focus. If not, Select one or two VB Washers, and install Washer(s) as in Fig. 2. In case of front focus: Make VB Washers thinner. In case of rear focus: Make VB Washers thicker. ■ Fig. 1 Master Lens 1000mm Collimator ■ Fig.
PAGE 36
(2181) Manual Set SS & X-Sync. Time-lag Check Equipment Required Shutter Tester Sync. Cable Manual SS Check 1. Set up the equipment as in Fig. 1. 2. Release the shutter at each shutter speed, and check that reading meets the table-1 below. X Sync. Time-Lag Check 1. Set up the equipment as in Fig. 1 by connecting camera to Shutter Tester with Sync. Cable, and set the shutter speed to 1/180sec.. 2. Release the shutter and check that reading meets the table-2 below. ■ Fig.
PAGE 37
(2181) 37 Manual Set SS Adjustment Equipment Required Shutter Tester HIT Controller ROM Pack for 2181 Contact Jig for 2181 I/F Box for HIT Contact Jig Cable ■ Fig.1 Standard Value: 0.249ms - 0.289ms Shutter Tester FUNC: EXP CAMERA Exposure mode: M SS:1/4000 ■ Fig.2 ROM Pack for 2181 Contact Jig for 2181 I/F Box for HIT Contact jig Cable HIT Controller REPAIR GUIDE Adjustment 1. Set up the equipment as in Fig. 1. 2.
PAGE 38
(2181) SPC Position Adjustment Peform this adjustment without TOP COVER ASSY, after disassembling from step 1 to step 9 in P.4, by using Remote cord. REPAIR GUIDE Equipment Required Master Lens HIT Controller ROM Pack for 2181 Contact Jig for 2181 Contact Jig Cable I/F Box for HIT SPC Chart for 2181 Remote-cord Adjustment 1. Set up the equipment as in Fig. 1. 2. Select "AE ADJ." from the main menu and press SELECT Button. 3. Select "SPC ADJ." from the menu and press SELECT Button. 4.
PAGE 39
(2181) 39 Aperture Preset Check Equipment Required HIT Controller ROM Pack for 2181 Contact Jig for 2181 Contact Jig Cable I/F Box for HIT HIT I/O Tester Preset Signal Adapter Check 1. Set up the equipment as in Fig. 1, and set camera to "M" mode and "Bulb". 2. Press Reset Button on HIT I/O Tester so that "00" appears in the display. 3. Set aperture to f/11, and release the shutter. Check the reading in HIT I/O Tester is within the standard.
PAGE 40
(2181) PI-PR Adjustment To read output level of sensor devices for aperture (F PI), AF/MF (AFM PR) and focus (AF PI). Equipment Required HIT Controller ROM Pack for 2181 Contact Jig for 2181 I/F Box for HIT Contact Jig Cable AC adpter AC-11 Adjustment 1. Set up the equipment as in Fig. 1. REPAIR GUIDE Note: This adjustment must be peformed without lens. If this adjustment is peformed with lens, camera is not functional, often. When this happens you must peform RESET MODE written in the next page.. 2.
PAGE 41
(2181) 41 How to Handle RESET MODE Caution: This MODE must be used only when PI-PR adjustment fails and camera is not functional at all. If camera is not functional at all, you can not do switch on or off camera power or you can not release at all by the communication failure. 1. Set up the equipment as in Fig. 1. 2. Select "PI-PR ADJ." from the main menu and press SELECT Button. 3. Select "RESET MODE" from the menu and press SELECT Button. 4. Select "RESET MODE 1" from the sub menu and press SELECT Button.
PAGE 42
(2181) Preparation before AF adjustment Note: After replacing CCD MODULE ASSY and/or MIRROR BOX ASSY or its relative parts, always perform adjustment 1 to 4 (pg. 43-46). If customer says focus fucntion is not normal, perform this adjustment too. REPAIR GUIDE Preparations The following items should have been completed before starting AF adjustment. 1. Peform this adjustment without TOP COVER ASSY, after disassembling from step 1 to step 9 in P.4. 2.
PAGE 43
(2181) 43 ① AF Area Adjustment Adjustment 1. Set up the equipment as in Fig. 1. 2. Select "AREA ADJ." from the main menu and press SELECT Button. 3. Press and hold Shutter-release Button partway down after Naviagation Display goes out, so that lines with two dents and a value appear in the display and remain for 3 sec. Check that each line has two dents like the ones in Fig. 2, and reading is within the standard. If not, adjust as follows. 4. Adjust the sub-mirror position using TORX L-Wrench as in Fig.3.
PAGE 44
(2181) ② Pitch Yaw Adjustment Turn a flood lamp toward camera during Pitch Yaw Adjustment. How to Peform Adjustment Pitch Adjustment 1. Attach AF-Y/P Adjuster to the camera, and set Pitch Adjusting Plate as in Fig. 1. 2. Select "PITCH, YAW ADJ." from the main menu and press SELECT Button. 3. Press and hold Shutter-release Button partway down after Naviagation Display goes out, so that lines with two dents and a value appear in the display and remain for 5 sec. 4.
PAGE 45
(2181) 45 ③ EZ Check Check 1. Set up the equipment as in Fig. 1. 2. Select "EZ CHECK" from the main menu and press SELECT Button. 3. Select the desired island group from the menu, then press SELECT Button. Use the appropriate chart according to the desired island group. (See table as follows.) 4. Look through the viewfinder and align the focus frame with the measuring point as in Fig. 2. Then press SELECT Button. 5.
PAGE 46
(2181) ④ EZ Adjustment REPAIR GUIDE Be sure to perform the adjustment for all island groups in series according to the display after replacing CCD MODULE ASSY. If ERROR (communication failure with HIT) occurs during adjustment, start over from the item that has been interrupted. It is unnecessary to start back to the beginning. When a reading is out of standard at "③ EZ Check", the single item is selectable at option. Adjustment 1. Set up the equipment as in Fig. 1. 2. Select "EZ ADJ.
PAGE 47
(2181) 47 Assist MODE Equipment Required HIT Controller ROM Pack for 2181 Contact Jig for 2181 I/F Box for HIT Contact jig Cable The following 2 assistant items are available. TROUBLE CODE FLASH CHARGE ON/OFF Preparation 1. Set up the equipment as in Fig. 1. 2. Select "ASSIST MODE" from the main menu and press SELECT Button. Assist mode menu appears in the display and an item is selectable at option. ■ Fig.
PAGE 48
(2181) Preparing the 2181 adjustment program PC for use The PC loaded on either Windows 98/98SE, 2000 Professional or XP and USB terminal originally 40MB or more of available memory and 15MB or more of available hard-disk space VGA or more monitor capable of displaying at least 32,000 colors Details of the 2181 adjustment program CD 2 1 8 1 a d ju s tm e n t p ro gra m C D U S B 2 .0 u u sb d .d ll u u sb d .in f u u sb d .s y s 2181A D J K M d s c ̲c s.e x e 2 1 8 1 A d j.d ll A D J .F irm ra m .
PAGE 49
(2181) 49 Starting up the 2181 adjustment program (in the adjustment mode). Outline Connect the camera and PC with USB-2 and start up the camera in the "adjustment mode." "Adjustment mode" means the condition of that the camera can contact with the 2181 adjustment program in the PC. Required equipment PC with preinstalled the 2181 adjustment program CF card for Adjustment AC Adapter AC-11 USB-2 (USB cable) * Use the AC adapter (AC-11) not batteries when adjusting. Fig.1 Fig.
PAGE 50
(2181) Back up Flash ROM data of Master Body Save flash ROM data of master body (Mass production camera body of #2181), which is used for adjustment of CCD ceter position and adjustment of white balance, to PC. If flash ROM data of master body is over written by mistake, load flash ROM data from PC and re-write flash ROM data of master body. Caution: Exchange Master body for new 2181 body at every 5000 times shutter release to keep accuracy of adjustment.
PAGE 51
(2181) 51 Adjustment of CCD Vsub voltage Memorize the number printed on the bar code put on the CCD ASSY, when CCD ASSY (2181-0271) or MAIN BOARD ASSY (2181-0455) is replaced. If CCD ASSY (2181-1001) is exchanged for new one, exchange the bar code on the BACK SUS PLATE (2181-1001) for the bar code put on the new CCD ASSY. Required equipment PC with preinstalled the 2181 adjustment program CF card for Adjustment AC Adapter AC-11 USB-2 (USB cable) * Use the AC adapter (AC-11) not batteries when adjusting.
PAGE 52
(2181) Setting of Master body and chart for the adjustment of CCD position Required equipment AF Master Lens Master body (Production body of #2181) 2181 AORI-Chart Grip Ring Tripod USB-2 (USB cable) AC Adapter AC-11 Setting the Master body and the chart 1. Setting all equipment according to the order listed below (Fig.1). REPAIR GUIDE Caution: Use stable tripod. Please be careful to detach camera from AF Master Lens without changing any condition, like the position of tripod.
PAGE 53
(2181) 53 Adjustment of CCD position and perspective Outline Peform adjustment of CCD position and perspective. *See Setting the camera and the chart when adjusting the CCD perspective (P. 52). Required equipment Fluorescent light stand SQ967W PC with preinstalled the 2181 adjustment program CF card for Adjustment Master body USB-2 (USB cable) AC Adapter AC-11 Grip Ring Tripod Hexangular wrench (1.5) or hexangular screwdriver 1.
PAGE 54
(2181) ■ Fig. 1 ■ Fig. 2 REPAIR GUIDE AORI adjusting screws Numbers mean the degrees of rotating adjusting screw Arrows mean the direction of rotating adjusting screw Procedure of CCD AORI checking 1. Click “AORI & CENTER” in adjustment menu. 2. Click MASTER BODY AORI & CENTER in AORI & CENTER Adjustment menu. (Fig. 1) 3. Setting Data of master body has complete! is displayed, then reading Master body data is complete. 4. Click END in AORI & CENTER Adjustment menu. 5.
PAGE 55
(2181) 55 Adjustment of the frequency for camera shaking (ACT DRV FREQ) Required equipment PC with preinstalled the 2181 adjustment program CF card for Adjustment USB-2 (USB cable) AC Adapter AC-11 Preparation of the adjustment Set camera to adjustment mode. Refer to Starting up the 2181 adjustment program (in the adjustment mode) in P. 49. Procedure of the adjustment 1. Click "ACT DRV FREQ" of the adjustment menu. The adjustment is automatically started. 2.
PAGE 56
(2181) Adjustment of the AE (AE) Required equipment Luminance box L-2101/L-2111 or multi camera tester: EF-8301 Master Lens PC with preinstalled the 2181 adjustment program CF card for Adjustment USB-2 (USB cable) AC Adapter AC-11 REPAIR GUIDE Preparation of the adjustment 1. Set camera to adjustment mode. Refer to Starting up the 2181 adjustment program (in the adjustment mode) in P. 49. 2. Set the camera and the measuring instrument as shown on the Fig.1. Procedure of the adjustment 1.
PAGE 57
(2181) 57 Sensitivity adjustment (GAIN) Required equipment Luminance box L-2101/L-2111 or multi camera tester: EF-8301 Master Lens PC with preinstalled the 2181 adjustment program CF card for Adjustment USB-2 (USB cable) AC Adapter AC-11 Preparation of the adjustment 1. Set camera to adjustment mode. Refer to Starting up the 2181 adjustment program (in the adjustment mode) in P. 49. 2. Set the camera and the measuring instrument as shown on the Fig.1. ■ Fig.
PAGE 58
(2181) Adjustment of the defective pixel (DEFECT PIXEL) Required equipment Luminance box L-2101/L-2111 or multi camera tester: EF-8301 Master Lens PC with preinstalled the 2181 adjustment program CF card for Adjustment USB-2 (USB cable) AC Adapter AC-11 REPAIR GUIDE Preparation of the adjustment 1. Set camera to adjustment mode. Refer to Starting up the 2181 adjustment program (in the adjustment mode) in P. 49. 2. Set the camera and the measuring instrument as shown on the Fig.1.
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(2181) 59 Adjustment of white balance (WB) Required equipment Light Source-A. Refer to Light source-A maintenance, P. 62. Light balancing filter LB200 Master body (Mass Production camera) Master Lens PC with preinstalled the 2181 adjustment program CF card for Adjustment USB-2 (USB cable) AC Adapter AC-11 White chart Grip Ring Preparation of the adjustment 1. Set camera to adjustment mode. Refer to Starting up the 2181 adjustment program (in the adjustment mode) in P. 49. 2.
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(2181) REPAIR GUIDE Adjustment of the camera shaking compensation (SHAKE GAIN) Required equipment Vibration tester Shake Offset Chart 2 PC with preinstalled the 2181 adjustment program CF card for Adjustment USB-200 (USB cable) AC Adapter AC-11 Master Lens for SHAKE Preparation of the adjustment 1. Set the camera without USB cable and the measuring instrument as shown on the Fig.1. Set distance between camera and Shake Offset Chart 2 to 1600mm.
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(2181) 61 Setting of Destination (DESTINATION) *Always perform the setting and confirming the destination. Required equipment PC with preinstalled the 2181 adjustment program CF card for Adjustment USB-200 (USB cable) AC Adapter AC-11 Preparation of the adjustment Set camera to adjustment mode. Refer to Starting up the 2181 adjustment program (in the adjustment mode) in P. 49. ■ Fig. 1 REPAIR GUIDE Procedure of the adjustment 1.
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(2181) Light Source-A Maintenance OutLine Because high accuracy of required light source-A is required when adjusting and confirming. Measuring instrument Chroma meter (CL-200) Liminance meter (LS-100) Light source-A (tungsten light) Procedure *Managements of the chromaticity and the luminance 1. Light the light source-A on. 2. Measure the chromaticity coodinate (x,y) with the chroma meter. (Fig.1) REPAIR GUIDE Fig.1 3. The result should be within the range of the following table.
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(2181) 63 Error code on adjustment program Error Code list of 2181 ROM PACK Item Manual Set SS Aperture Preset Err Code 28 50 Discription Input illegal value No change on Aperture Pulse Reason SHUTTER ASSY trouble APERTURE ASSY trouble Error Code List of PC Adjustment program Discription about adjustment NG Code ＮＧＣｏｄｅ：０ｘ００００００００ 1) Compare to the standard value 00 : Greater than standard value 01 : Smaller than standard value 3) ＮＧ item nubmer Refer to the nexe page 4) Adjustment Item [ 0* ] Befo
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(2181) Adjustment (ANTI-SHAKE system) Adjustment (Common) 0x90****** NG for CCD CENTER Adjustment 0x**00**** At the time of a successful adjustment Setting of Camera 0x**01**** 0x**f0**** Arguments are not good. (Not camera errors） Communication for SHAKE compensation 0x**02**** 0x**f1**** USB port initialization is not good. Communication for SHAKE compensation 0x**03**** 0x**f2**** Diaphragm control is not good.
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(2181) 65 Measuring instrument REPAIR GUIDE PC (AT convertible) with preinstalled Windows 98, 98SE, 2000 or XP. (USB port should be guaranteed its performance by the maker. Also, Adobe Photoshop 6.0 or later should be installed if Windows 2000 or XP is installed on PC.) * It is possible to confirm the performance on PC with Windows 95 (AT convertible). (Card reader and PC card adapter are required.
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REPAIR GUIDE 66 (2181) 2181 adjustment program CD (Ver. 1.0) <2181-0001-75> Master Lens for Shaking <2181-0004-75> SPC Chart for 2181 <2181-0002-75> contact Jig.