FrameMaker Ver.5.5E(PC) COVER [FIELD SERVICE] FOR EP1054/EP1085/EP2030 98.09.11 FrameMaker Ver.5.5E(PC) COVER [FIELD SERVICE] FOR EP1054/EP1085/EP2030 98.09.11 EP1054/EP1085/EP2030 SERVICE MANUAL [FIELD SERVICE] Copyright 1998 MINOLTA CO., Ltd. Printed in Japan Use of this manual should be strictly supervised to avoid disclosure of confidential information. MINOLTA CO., LTD.
FrameMaker Ver.5.5E(PC) PL Standard Document Ver.01 98.10.02 Safety Precautions for Inspection and Service When performing inspection and service procedures, observe the following precautions to prevent accidents and ensure utmost safety. ✽ Depending on the model, some of the precautions given in the following do not apply. Different markings are used to denote specific meanings as detailed below.
FrameMaker Ver.5.5E(PC) PL Standard Document Ver.01 98.10.02 4. Handle the power cord with care and never use a multiple socket. • Do not brake, crush or otherwise damage the power cord. Placing a heavy object on the power cord, or pulling or bending it may damage it, resulting in a possible fire or electric shock. • Do not use a multiple outlet to which any other appliances or machines is connected. • Be sure the power outlet meets or exceeds the specified capacity. 5.
FrameMaker Ver.5.5E(PC) PL Standard Document Ver.01 98.10.02 CAUTION 1. Precautions for Service Jobs • A toothed washer and spring washer, if used originally, must be reinstalled. Omitting them may result in contact failure which could cause an electric shock or fire. • When reassembling parts, make sure that the correct screws (size, type) are used in the correct places.
FrameMaker Ver.5.5E(PC) PL Standard Document Ver.01 98.10.02 5. Precautions for Laser Beam (Products Employing Laser Only) • Removing the cover marked with the following caution label could lead to possible exposure to the laser beam, resulting in eye damage or blindness. Be sure to unplug the power cord before removing this cover. • If removing this cover while the power is ON is unavoidable, be sure to wear protective laser goggles that meet specifications.
FrameMaker Ver.5.5E(PC) PL Standard Document Ver.01 98.10.02 Other Precautions • To reassemble the product, reverse the order of disassembly unless otherwise specified. • While the product is energized, do not unplug or plug connectors into the circuit boards or harnesses. • The magnet roller generates a strong magnetic field. Do not bring it near a watch, floppy disk, magnetic card, or CRT tube.
FrameMaker Ver.5.5E(PC) PL Standard Document Ver.01 98.10.02 Used Batteries Precautions (ALL Areas) CAUTION Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacturer’s instructions. (Germany only) VORSICHT! Explosinsgefahr bei unsachgemäßen austausch der batterie. Ersatz nur durch denselben oder einen vom hersteller empfohlenen ähnlichen typ.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 98.10.07 INDEX (FIELD SERVICE) DIS/REASSEMBLY, ADJUSTMENT SWITCHES ON PWBs, TECH. REP.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 CONTENTS 1. SERVICE INSTRUCTIONS ............................................................................. D-1 1-1. INSTRUCTIONS FOR HANDLING THE PWBs WITH MOS ICs ............. D-1 1-2. HANDLING OF THE PC DRUM .............................................................. D-1 1-3. PARTS WHICH MUST NOT BE TOUCHED ........................................... D-4 (1) Screws .....................................................
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 (7) Replacement of the Ozone Filter ..................................................... D-39 2-8. FUSING UNIT .......................................................................................... D-40 (1) Removal of the Fusing Unit ............................................................. D-40 (2) Cleaning of the Pre-Fusing Guide Plate ..........................................
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 1 1-1. SERVICE INSTRUCTIONS INSTRUCTIONS FOR HANDLING THE PWBs WITH MOS ICs The following precautions must be observed when handling P.W. Boards with MOS (Metal Oxide Semiconductor) ICs. During Transportation/Storage: • During transportation or when in storage, new P.W. Boards must not be indiscriminately removed from their protective conductive bags. • Do not store or place P.W.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 If, however, the surface is contaminated with fingerprints, clean it using the following procedure. 1. Place the PC Drum into one half of its container. 1076D001 1076D002 2. Gently wipe the residual toner off the surface of the PC Drum with a dry, Dust-Free Cotton Pad. A. Rotate the PC Drum so that the area of its surface on which the line of toner left by the Cleaning Blade is present is facing straight up.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 NOTES • The Organic Photoconductor Drum is softer than CdS and Selenium Drums and is therefore susceptible to scratches. • Even when the PC Drum is only locally dirtied, wipe the entire surface. • Do not expose the PC Drum to direct sunlight. Clean it as quickly as possible even under interior illumination. • If dirt remains after cleaning, repeat the entire procedure from the beginning one more time.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 1-3. PARTS WHICH MUST NOT BE TOUCHED (1) Screws Purpose of Application of Red Paint Red paint is applied to the screws which cannot be readjusted, set, or reinstalled in he field. The basic rule is not to remove or loosen the screws to which red paint is applied.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 2 DISASSEMBLY/REASSEMBLY 2-1.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 No. Part Name Removal Procedure 1 Front Door Swing down No.1. → Remove one screw that secures the Belt. → Remove two screws that secure the Front Door (only on one side). → Slide the Door to the side from which the screws have been removed. 2 Control Panel Swing down No.1. → Remove No.9. → Release and swing up the Upper Half of the copier. → Remove No.21.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 No. Part Name Removal Procedure 21 Upper Left Cover Swing down No.1. → Release and swing up the Upper Half of the copier. → Remove four screws that secure the Upper Left Cover. 22 Middle Front Left Cover Swing down No.1. → Release and swing up the Upper Half of the copier. → Remove one screw that secures the Middle Front Left Cover. 23 Front Exit Cover Swing down No.1.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 2-2. REMOVAL OF PWBs • When removing a PWB, first go over “PRECAUTIONS FOR HANDLING THE PWBs” contained in SWITCHES ON PWBs and use the removal procedures given on the next page. • Replacement of a PWB may call for readjustments or resetting of particular items. • The removal procedures given on the next page omit the steps to unplug connectors and remove the PWB from the PWB support.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 Symbol Part Name Removal Procedure Open 1. → Release and swing up the Upper Half of the copier. → Remove 19. PWB-A Master Board PWB-C Power Supply Board Open 1. → Release and swing up the Upper Half of the copier. → Remove 17 (18/23 cpm copier only), 18, Noise Filter Board and 19. → Remove four screws that secure the Power Supply Unit Cover. PWB-D PWB-E Motor Drive Board (15/18 cpm copier) Open 1 and 12.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 2-3.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 2-4. PAPER TAKE-UP/TRANSPORT SECTIONS (1) Removal of the Paper Take-Up Unit 1. Remove the Multi Bypass Table. (15/18 cpm copier: OPTION) See p. D-15. (NO 1 ~ 7) 2. Slide out the 1st and 2nd (23 cpm copier only) Drawers. 1139D084AA 3. Press the tabs at the two places indicated by the arrow and, at the same time, remove the cover. (15/18 cpm copier only) 1142D007AA 4. Remove screws and the Paper Take-Up Unit.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 (2) Removal of the Paper Take-Up Rolls 1. Remove one screw to remove the Paper Take-Up Roll. 1139D088AA (3) Cleaning of the Paper Take-Up Rolls 1. Remove the Paper Take-Up Unit from the copier. 2. Using a soft cloth dampened with alcohol, wipe clean the Paper Take-Up Rolls. 1139D089AA (4) Removal of the Suction Unit 1. Remove the Fusing Unit. (See p. D-40.) 2.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 (5) Disassembly of the Suction Unit 1. Remove the four Suction Drive Rolls and six bushings by pulling them in the direction of the arrow. 1151D004AA 2. Snap off the three E-rings from the Suction Drive Unit. 3. Remove the gear and bushings. 1139D094AA 4. Remove the Pre-Fusing Guide Plate. 5. Remove the Suction Drive Unit. 1151D005AA 6. Remove the four belts. 1151D006AA 7. Remove the Suction Fan.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 (6) Replacement of the Paper Lifting Springs (2nd Drawer): 23 cpm copier only Remark • The replacement springs are installed on the underside of the 2nd Drawer. 1139U044AA 1. Remove the Stoppers of the 2nd Drawer and the 2nd Drawer. 1136P243AA 2. Remove one screw and the Edge Guide Unit. 1151D043AA 3. Remove the Front Separator Finger by removing its pin. 1139U045AA 4.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 (7) Disassembly of the Multi Bypass Table (15/18 cpm copier: OPTION) 1. Remove the Right Door. 1139D099AA 2. Remove three screws and the Large Cover. 4425U408AA 3. Remove one screw and the Small Cover. 1139D227AA 4. Remove three screws and the Guide Lever Unit.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 5. Remove four screws and the Multi Bypass Table. 6. Unplug the Multi Bypass Table connector. 1139D240AA 7. Remove one screw and the Multi Bypass Table. 1139D225AA 8. Unplug one connector. 9. Remove the Tension Unit. 1151D018AA 10. Remove two screws and the Clutch Mounting Bracket. 1139D101AA 11. Remove two screws and the Lower Guide.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 12. Remove four screws and the Separator Guide Plate Unit. 1139D103AA NOTE When reinstalling the Separator Guide Plate Unit, press the parts shown on the left up against the copier frame (both at front and rear). 1139D104AA 13. Remove two screws and the Lever. 1139D105AA 14. Snap off one C-clip and remove the Separator Unit. NOTE • Please use tweezers when reinstalling the C-clip. 1139D106AA 15.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 16. Remove three screws and the Solenoid Mounting Bracket. 1139D108AA 17. Unplug one solenoid connector. 18. Unplug one photosensor connector and remove the harness from the clamp. 1139D109AA NOTE When reinstalling the Solenoid Mounting Bracket, make sure that the Solenoid is in the deenergized position. 1139D110AA 19. Snap off the two C-clips to remove the Paper TakeUp Roll Unit. 1139D111AA 20.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 21. Snap off one C-clip and remove the Paper Take-Up Roll.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 2-5. OPTICAL SECTION (1) Removal of the Lens Drive Cable 1. Remove two screws and the Optical Section Cover. 1139D114AA 2. Remove three screws and the Lens Cover. 1139D115AA 3. Remove two screws, two clamps and the Lens Motor Unit. 1139D116AA 4. Remove one screw and the Cable Fixing Bracket. 5. Remove the spring. 1139D117AA 6. Remove the Cable Drive Gear and the Lens Drive Cable.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 (2) Winding of the Lens Drive Cable 1. Hold the Cable Drive Gear in position with its Bead at the bottom. 1139D119AA 2. Wind the shorter length of the Cable three turns clockwise around the Cable Drive Gear, working from the back to the front side. Then tape it. 1139D120AA 3. Wind the longer length of the Cable five turns counterclockwise around the Cable Drive Gear, working from the front to back side. Then tape it.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 6. Temporarily secure the longer length of the Cable to the Cable Fixing Bracket, ensuring a distance of 5 ± 2 mm for the dimension shown on the left. 1139D124AA 7. Wind the shorter length of the Cable around the Pulley which is nearer to the Cable Drive Gear. 1139D125AA 8. Hook the spring onto the shorter length of the Cable and pull it to hook onto the longer length of the Cable. 9.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 3. Unhook the spring and remove the length of the cable on the right (looking at the copier from the rear). 1139D129AA 4. Move the 2nd/3rd Mirrors Carriage toward the Scanner Drive Gear so that the cable slacks off and then remove the length of the cable on the left (looking at the copier from the rear). 5. Remove Master Board PWB-A (four screws). 1139D130AA 6. Remove Optical Section Cooling Fan Motor M2 (two screws). 7.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 (15/18 cpm copier) • Remove the Original Cover, Original Scales, and Original Glass. • Remove the Middle Right, Upper Right, Right, Upper Left, and Upper Rear Covers. • Remove the Left and Right Hinge Covers, Rear Upper Cover (Small), and Rear Upper Cover. 1. Align the Scanner with the rectangular hole in the upper copier frame and remove the screw from the Scanner Fixing Bracket. 2. Remove the Fixing Bracket. 1139D128AA 3.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 (4) Winding of the Scanner Drive Cable (23 cpm copier) Remark Whenever the Scanner Drive Cable has been rewound, be sure to make the “Adjustment of the Scanner/Mirrors Carriage Position.” See p. D-69. Pulley B Pulley A Scanner Drive Gear Pulley C 1149D047AB 1.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 3. Fit the belt in position and secure Scanner Motor M4 (three screws). 1149D040AA 4. Hook the length of cable on the left (looking at the copier from the rear), around Pulleys C and B and secure it to the frame. 1149D041AB 5. Peeling off the tape, pull the length of cable on the right (looking at the copier from the rear) and hook it onto Pulleys A and B.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 8. Fit the ADF fixing bracket (one screw). 9. Mount M2 (two screws). 1149D044AA (15/18 cpm copier) Remark Whenever the Scanner Drive Cable has been rewound, be sure to make the “Adjustment of the Scanner/Mirrors Carriage Position.” See p. D-69. Pulley B Pulley A Scanner Drive Gear Pulley C 1139D133AA 1. Fit the Pulley to the Scanner Drive Gear using two screws. 1139D134AA 2.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 3. Wind the longer length of the Cable 5-3/4 turns counterclockwise around the Pulley, working from the front to back side. Then, slip the Cable Holding Jig onto the Pulley. 1139D136AA 4. Fit the Scanner Drive Gear onto the Scanner Motor Mounting Bracket using one E-ring. 5. Secure the Scanner Motor Mounting Bracket to the frame using three screws. 1151D032AA 6.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 8. Wind the shorter length of the Cable around Pulleys A and B. NOTE Wind the shorter length of the Cable around the upper groove in Pulley B (two grooves). 1139D141AA 9. Fit the Cable into the groove in the Wire Guide and hook the spring. 10. Remove the wrench and Cable Holding Jig. 1139D142AA (5) Removal of the Scanner 1. Turn the Scanner Drive Gear to move the Scanner to the right-hand side of the copier.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 (7) Cleaning of the 1st/2nd/3rd Mirrors 1. Turn the Scanner Drive Gear to move the Scanner away from the Mirrors. Then, wipe clean the 1st/ 2nd/3rd Mirrors with a soft cloth. NOTE An alcohol-dampened cloth may be used if the Mirror is seriously contaminated. 1074D267 (8) Cleaning of the Lens and 4th Mirror 1. Gently dust off the surface of the Lens and 4th Mirror by using a dry soft cloth.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 2-6. IMAGING UNIT (1) Disassembly, Cleaning, Replacement and Starter Changing of the Imaging Unit 1. Remove the Imaging Unit from the copier. 2. Remove two screws and the Imaging Unit Cover. 1151D044AA 3. Remove one screw and the PC Drum Charge Corona Unit. 1139D151AA Replacement of the PC Drum 4. Remove two screws and one Drum Pin to remove the PC Drum.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 6. Tilt the Developing Unit to remove the developer. 1139D154AA Replacement of the Cleaning Blade 7. Remove two screws and the Lid. 1139D164AA 8. Remove the spring. 9. Remove two screws, one spring, one cap and the Cleaning Blade. Replace it with a new one. NOTE When the Cleaning Blade has been replaced, apply toner to the entire surface of the new Cleaning Blade.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 Cleaning of the PC Drum Paper Separator Fingers 10. Using a soft cloth dampened with alcohol, wipe clean the Paper Separator Fingers. NOTE Clean the Paper Separator Fingers carefully as its tip is easy to bend. 1174D002AA Cleaning of the Ds Positioning Collars 11. Using a soft cloth dampened with alcohol, wipe clean the Ds Positioning Collars. 1139D163AA Cleaning of the Paper Dust Remover 12.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 NOTE At reinstallation, press the Toner Antispill Mylar up against the Imaging Unit Housing and the rear side of the copier (in the directions of the arrows) and press the Bias Seal up against the Imaging Unit Housing and the front side of the copier (in the directions of the arrows). 1139D158AA Cleaning of the Upper Pre-Image Transfer Guide Plate 17. Remove two screws and the Upper Pre-Image Transfer Guide Plate.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 (2) Cleaning of the Main Erase Lamp 1. Remove four screws and PWB-A. 2. Remove three screws and HV1. 3. Unplug the connector of the Main Erase Lamp. 1139D166AA 4. Remove the Imaging Unit. 5. Pull out the Toner Bottle Holder to the front. 6. Remove one screw and the Main Erase Lamp. 1139D167AA 7. Using a brush or a soft cloth dampened with alcohol, clean the Erase Lamp. NOTE Do not touch the Lamp with bare hands.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 3. Go to the rear of the copier and unplug the connector of Image Erase Lamp. 1151D036AA 4. Remove the Imaging Unit. 5. Remove one screw and the Image Erase Lamp. NOTE When removing the Erase Lamp, use care not to lose the pressure spring in the rear. 1139D172AA 6. Using a brush or a soft cloth dampened with alcohol, clean the Erase Lamp.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 2-7. PC DRUM CHARGE CORONA/IMAGE TRANSFER CORONA UNIT (1) Cleaning of the PC Drum Charge Corona Housing 1. Remove the Imaging Unit. 2. Remove one screw and PC Drum charge Corona Unit. 3. Press the Mesh Holder on the front of the Corona Unit in the direction of arrow A to remove the Grid Mesh. 1151D037AA 4. Remove the Cleaning Pad Cover. 5. Remove the End Caps from the front and rear ends of the Unit. 1139D175AA 6.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 (2) Cleaning of the PC Drum Charge Corona Grid Mesh 1. Blow all foreign matter off the Grid with a blower brush. NOTE If the blower brush is not effective in cleaning the Grid, use a soft cloth dampened with alcohol to clean serious contamination. 1139D178AA (3) Cleaning of the Comb Electrode 1. Clean the Comb Electrode using the Corona Unit Cleaning Lever.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 (5) Cleaning of the Image Transfer/Paper Separator Coronas Housing 1. Remove the four Paper Guides. 2. Remove the two End Caps. 3. Remove the Image Transfer and Paper Separator Corona Wires. 1139D181AA NOTE When removing the Wire, unhook the spring end first and use care to prevent break and deformation. (Use a pair of tweezers) Keep the Corona Wire Cleaning Lever (for the Image Transfer Corona) pressed all the way back in.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 2-8. FUSING UNIT (1) Removal of the Fusing Unit 1. Remove one screw and the Ground Wire of the Fusing Unit. 1151D038AA 2. Unplug the Fusing Heater Lamp connector and remove the wires from the clamp. 1151D007AA 3. Unplug the Fusing Thermistor connector and remove the wires from the two clamps. 1151D008AA 4. Remove one screw and the Fusing Unit Locking Plate. 5.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 (2) Cleaning of the Pre-Fusing Guide Plate 1. Using a soft cloth dampened with alcohol, wipe clean the Guide Plate. 1139D190AA (3) Removal of the Upper Fusing Roller 1. Remove two screws and the Fusing Unit Front Cover. 2. Remove two screws and the Fusing Unit Upper Cover. 1139D191AA 3. Remove two screws and the Upper Paper Separator Fingers Unit. 1139D192AA 4. Remove four Cord Holders of the Fusing Thermistor. 5.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 7. Remove the rear lamp harness and harness clamp (six). 8. Remove the mounting bracket (one screw). 1151D013AA 9. Remove the Fusing Thermoswitch (two screws). 1151D014AA 10. Slide out the Fusing Heater Lamp. 1139D196AA 11. Remove two C-clips. 12. Remove one spur gear. 13. Remove two bushings. 14. Remove the Upper Fusing Roller.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 (4) Cleaning of the Upper Fusing Roller 1. Using a soft cloth dampened with alcohol or silicone oil, wipe clean the Upper Fusing Roller. 1139D198AA (5) Cleaning of the Upper Paper Separator Fingers 1. Using a soft cloth dampened with alcohol or silicone oil, wipe clean the Upper Separator Fingers. 1139D199AA (6) Cleaning of the Fusing Thermistor 1. Remove one screw to remove the Fusing Thermistor. 2.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 2. Remove the Lower Fusing Roller. 1139D202AA (8) Cleaning of the Lower Fusing Roller 1. Using a soft cloth dampened with alcohol or silicone oil, wipe clean the Lower Fusing Roller. 1139D203AA (9) Cleaning of the Lower Paper Separator Fingers 1. Using a soft cloth dampened with alcohol or silicone oil, wipe clean the Lower Separator Fingers.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 (10) Disassembly of the Exit/Duplex Switching Unit (Option) 1. Remove two screws and the Upper Guide Plate. 1139D205AA 2. Remove two screws and the Exit/Duplex Switching Unit. 3. Unplug one connector. 1139D206AA 4. Remove two screws and the Cover. 1139D207AA 5. Remove the Solenoid Cover by unhooking its catches at three places.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 6. Unplug the solenoid connector. 7. Remove the harness from the Solenoid Unit clamps at two places. 1139D209AA 8. Remove one screw and the Solenoid Unit. 1139D210AA 4 mm Make the adjustment with the Lever in contact with the metal plate. NOTE If the solenoid has been removed from the Solenoid Unit, make the adjustment shown on the left with the Solenoid Unit installed in the Exit/Duplex Switching Unit. 1139D211AA 9.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 11. Snap off two E-rings to remove the Exit/Duplex Switching Plate. 1139D214AA 12. Remove one screw and the Photoswitch Mounting Bracket. 13. Remove two screws and the Exit Rolls Mounting Bracket Unit. 1139D215AA NOTE When reinstalling the Exit Rolls Mounting Bracket Unit, make sure that the Reinforcement Plate Unit is in contact with the Exit Rolls Mounting Bracket Unit as shown on the left. 1139D216AA 14.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 NOTE When reinstalling the Reinforcement Plate Unit, make sure that the Unit is in contact with the frame at the front and rear sides of the copier as shown on the left.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 3 3-1. ADJUSTMENT JIGS AND TOOLS USED Important • When adjusting the positions of the Scanner and Mirrors Carriage, use Jigs numbered ➂ and ➃. • When adjusting the gap between the Doctor Blade and Sleeve Roller, use Jigs numbered ➄ and ➅.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 3-2. ADJUSTMENT REQUIREMENTS LIST Adjustment Item Requirements Adjusting Point Ref. Page Max.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 3-3. ADJUSTMENT OF SWITCHES (1) Adjustment of Front Door Interlock Switch S21 1. Open the Front Door. 2. Loosen two screws that secure the Front Door Interlock Switch Actuating Plate to the Front Door. 1174M023AA 3. Move the Switch Actuating Plate back and forth to meet the requirements below. (Requirements) • When the Front Door is closed, the Magnetic Catches on both sides are securely touched.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 3-4. ELECTRICAL/IMAGE ADJUSTMENTS (1) Adjustment of the Maximum Exposure Lamp Voltage for the Manual Mode Requirement • Maximum Exposure Lamp voltage: 81 ± 1V (RMS value) Important • After the maximum Exposure Lamp voltage has been adjusted, be sure to make the following adjustments: Optimum Exposure Setting in the Manual Mode and Optimum Exposure Setting in the Auto Mode. 1. Remove the Large Cover. (3 screws) 2.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 When using the testers, voltmeters, or multimeters which show only the mean value, not Rms values, carry out the following procedure. 1. Measure the line voltage. 2. Referring to the Mean Value Chart corresponding to each voltage area, see the figure under the voltage obtained in step 1. If the line voltage is 125 V and Rms value is 81 V, for example, the mean value is 54.5 V.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 MEAN VALUE CHART FOR 200/220/240V AREAS V 180 181 182 183 Rms 162.0 V 162.0 186 187 188 189 190 191 192 193 194 195 196 197 198 V 162.0 200 201 202 203 204 205 206 207 208 V 162.0 210 211 212 213 214 215 216 217 218 V 162.0 220 221 222 223 224 225 226 227 228 V 162.0 230 231 232 233 234 235 236 237 238 V 162.0 240 241 242 243 244 245 246 247 248 V 162.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 (2) Adjustment of the Optimum Exposure Setting in the Manual Mode Requirement • When the manual exposure setting is at the central indication, no image of step no. 1 of a Kodak Gray Scale should be produced on the copy, but a faint image of step no. 2 should be produced. 1139D270AA No image of step no. 1 Faint image of step no.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 (3) Adjustment of the Optimum Exposure Setting in the Auto Mode Important • This adjustment must be made after the optimum exposure setting in the Manual Mode has been adjusted. 1. Place about five sheets of A3 or 11” × 17” paper on the Original Glass and lower the Original Cover. 1139D015AA 2.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 (4) Adjustment of the ATDC Sensor Important • This adjustment is not necessary when a new Imaging Unit has been installed. (The ATDC Sensor is automatically adjusted when the starter is charged and the Power Switch turn ON.) • The adjustment must be made whenever the currently used Imaging Unit has been charged with new starter. 1. Load the starter. 1139D020AA 2.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 (5) Adjustment of the Aperture Blades Requirement • There should be no dark or light bands running in the feeding direction on copies produced. (Adjust to obtain the mean image density for all areas.) Important • If dark and light bands running in the feeding direction occur on copies, make this adjustment after checking the following. 1. The Drum Charge Corona Wire, Grid Mesh, and Image Transfer Corona Wire are free of dirt.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 (6) Adjustment of the Multi Bypass Table Reference Position Requirement • Ready a test chart (A3 or 11” × 17”) as shown on the left. Draw a line on the chart at a point 20 mm from the right edge as shown. • Dimension A on the copy should measure 20 ± 2.0 mm. 1074D089 1139D025AA 1.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 (7) Adjustment of the 1st/2nd (23 cpm copier only) Drawer Reference Position Requirement • Ready a test chart (A3 or 11” × 17”) as shown on the left. Draw a line on the chart at a point 20 mm from the right edge as shown. • Dimension A on the copy should measure 20 ± 2.0 mm.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 (8) Adjustment of the Paper Lifting Plate Springs (2nd Drawer): 23 cpm copier only Important • When the paper size loaded in the 2nd Drawer has been changed, be sure to replace the Springs by referring to the Table given below. (For replacement of the Springs, see p. D13.) • When the Springs have been replaced, change the position of the 2nd Drawer Paper Take-Up Roll by referring to the Table given below.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 (9) Adjustment of the Leading Edge Registration Full Size Requirement • Ready a test chart (A3 or 11” × 17”) as shown on the left. Draw a line across the test chart at a point 20 mm from the leading edge and use it as the reference line. Dimension A at the center on the copy should meet the following requirements. Mag. Ratio 1074D097 Full Size (100%) Enlargement (200%) Reduction(50%) Dimension A (mm) 20.0 ± 1.5 40.0 ± 3 10.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 4. Press 10-keys “4” and press the Start Key. (Then, the Magnification Ratio Indicator shows “A4” and the Multi-Copy Display, the current setting value.) 1139D034CA 5. Press the Clear Key to clear the current setting value. 6. With the old setting value used as reference, enter the new setting value using the appropriate 10keys. 1139D036CA NOTE If dimension A on the copy is smaller than 18.5 mm, decrease the setting value.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 Enlargement 1. After the leading edge registration in the full size mode has been adjusted, make two single copies in an enlargement mode (200%) and check for leading edge registration on the second copy. (If the enlargement leading edge registration meets the requirement, go to “Adjustment of Reduction Leading Edge Registration.”) 1139D037AA 2.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 Reduction 1. After the leading edge registration in an enlargement mode has been adjusted, make two single copies in a reduction mode (50%) and check for leading edge registration on the second copy. 1139D042AA 2.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 (10) Adjustment of the Image Leading Edge Erase Width Requirement • Ready a test chart (A3 or 11” × 17”) as shown on the left. Paint a 20 mm-long rectangle in black at the center of the test chart along its leading edge as shown. Adjust so that the erase width along the leading edge of the painted area measures 0.5 to 6.5 mm. 1074D107 • • • • Setting value range: 42 to 58 Movement equivalent to 1 step of setting value: 0.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 5. Press the Clear Key to clear the current setting value. 6. With the old setting value used as reference, enter the new setting value using the appropriate 10keys. 1139D047CA NOTE If the erase width on the copy is less than 0.5 mm, increase the setting value. If the erase width on the copy exceeds 6.5 mm, decrease the setting value. 7. Press the Start Key to validate the setting. 8.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 (11) Adjustment of the Image Erase Lamp Position Requirement • Image erase width: Within 1 ± 0.5 mm Important • This adjustment must be made after the reference positions of the Multi Bypass Table and 1st and 2nd (23 cpm copier only) Drawers have been adjusted. 1. With the Original Cover raised, place a sheet of A4 or 8-1/2” × 11” paper lengthwise on the Original Glass. 1139D048AA 2.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 3-5. OTHER ADJUSTMENTS (1) Adjustment of the Scanner/Mirrors Carriage Position Requirement • With the Scanner positioned correctly with reference to the upper copier frame, there should be no gap between the Scanner/Mirrors Carriage and the Scanner/Mirrors Carriage Positioning Jig. 1. Remove the Original Cover, Original Scales, and Original Glass. 2. Temporarily tighten the screw on the Scanner Drive Cable Holding Bracket.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 (2) Adjustment of the Gap Between the Doctor Blade and Sleeve Roller Requirement • The gap between the Doctor Blade and the Sleeve Roller should be 0.35 mm ± 0.05 mm. Important • Cover the PC Drum with the Drum Cloth to prevent it from being scratched. 1. Remove the Developer Scattering Prevention Plate. 2. Wipe the developer off the surface of the Sleeve Roller. 1139D055AA 3.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 (3) Adjustment of the Original Size Detecting Board Important • This adjustment must be made after the Original Size Detecting Board has been replaced. 1. Lower the Original Cover with no paper on the Original Glass. 1139D228AA 2. On the control panel, press the Meter Count Key, stop Key, 10-keys “0”, 10-keys “0”, stop Key, 10keys “0”, 10-keys “1”, 10-keys “1” and then “7” to set the copier into the F7 Test Mode.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 DIS/REASSEMBLY, ADJUSTMENT 98.04.13 4 4-1. MISCELLANEOUS INSTALLATION OF THE PLUG-IN COUNTER MOUNTING BRACKET (OPTION) 1. Remove the Middle Right Cover. 1139D001AA 2. Remove the Counter Cover. 3. Remove the Upper Right Cover. 4. Remove the Right Cover. 1139D061AA 5. Connect the Plug-In Counter Connector. 1139D063AA 6. Secure the Plug-In Counter Mounting Bracket by tightening the two screws.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 EP1054/EP1085/EP2030 SWITCHES ON PWBs/ TECH. REP.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 CONTENTS 1. PRECAUTIONS FOR HANDLING THE PWBs ................................................ S-1 1-1. Precautions for Transportation and Storage ............................................ S-1 1-2. Precautions for Replacement and Inspection .......................................... S-1 2. CONTROL PANEL KEYS AND INDICATORS ................................................ S-2 2-1. 15 cpm Copier .....................
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 1 1-1. PRECAUTIONS FOR HANDLING THE PWBs Precautions for Transportation and Storage A. Before transporting or storing the PWBs, put them in protective conductive cases or bags so that they are not subjected to high temperature (and they are not exposed to direct sunlight). B. Protect the PWBs from any external force so that they are not bent or damaged. C.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 2 CONTROL PANEL KEYS AND INDICATORS ✽ For more details, see the “Operator’s Manual” shipped with the copier. 2-1. 15 cpm Copier 1. 10-Keys 9. Auto Exposure Mode Key • Numeric keypad used for setting the num- • Selects either the Auto or Manual Expober of copies to be made, zoom ratio, and sure, or Photo mode. Tech. Rep. mode settings. 10. Exposure Control Keys • Selects the exposure level. 2.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 ✽ For more details, see the “Operator’s Manual” shipped with the copier. 2-2. 18 cpm Copier 1. 10-Keys • Numeric keypad used for setting the num- 9. Auto Exposure Mode Key • Selects either the Auto or Manual Expober of copies to be made, and Tech. sure, or Photo mode. Rep. mode settings. 2. Clear Key • Clear the number-of-copies setting, choice modes setting. 3.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 ✽ For more details, see the “Operator’s Manual” shipped with the copier. 2-3. 23 cpm Copier 1. 10-Keys 13. Mixed Original Detection Key • Numeric keypad used for setting the num- • Selects the Mixed Original mode. ber of copies to be made, zoom ratio, and Tech. Rep. mode settings. 14. Orig. Copy Key • Selects the original-and-copy type. 2. Clear Key • Clear the number-of-copies setting, zoom 15.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 3 FUNCTIONS OF SWITCHES AND OTHER PARTS ON PWBs 3-1. PWB Location Tech. Rep. Setting Switches Board PWB-A Board 1151S001AA 3-2. Tech. Rep. Setting Switches Board 1151S002AA Symbol Name Description Trouble Reset Switch Resets all malfunctions including Exposure Lamp (C04XX) and fusing (C05XX) malfunctions.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 • Initialize Points PJ2 1. Turn OFF the Power Switch. 2. With PJ2 closed, turn ON the Power Switch. 3. In approx. 5 sec., open PJ2. • Memory Clear Test Point TP2 1. Turn OFF the Power Switch. 2. With the circuit across TP1 and 2 closed, turn ON the Power Switch. 3. In approx. 5 sec., open the circuit across TP1 and 2.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 4 USER MODE • This mode is used to make various settings according to the user’s needs. 4-1. Functions Available from the User Mode No. ✽ 0 ✽✽ No. ✽ Mixed Original Detection Function 18 Priority Orig.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 [User Mode] 4-3. User Mode Setting Details Function No. Setting (The default is Highlighted .) U-0 Select whether to turn ON the Mixed Original Detection function or not (high-speed processing). ON: The copier enables its Auto Paper Selection (APS) or Auto Size Selection (AMS) function for all originals loaded in the ADF (i.e.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 [User Mode] Function No. U-7 U-9 ✽For 23 cpm Copier only U-10 ✽ For 23 cpm Copier only Setting (The default is Highlighted .) Select whether to enable or disable the setting of “0: Disabled” for “Auto Power OFF Timing” available from the User mode. Data 0 1 Description Disabled Enabled Select the margin making method in the File Margin mode.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 [User Mode] Function No. Setting (The default is Highlighted .) U-13 Determine the optimum exposure level in the Auto as well as the Manual Exposure mode. U-14 Data Description Data Description 46 47 48 49 Low level 4: – 2.0 steps Low level 3: – 1.5 steps Low level 2: – 1.0 steps Low level 1: – 0.5 steps 50 51 52 Standard ±0 steps High level 1: +0.5 steps High level 2: +1.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 [User Mode] Function No. Setting (The default is Highlighted .) U-18 ✽For 23 cpm Copier only Determine the orig. copy type automatically selected when the Power Switch is turned ON or Panel Reset key is pressed. The setting made in “C-40 (Orig. Copy Type)” available as one of the Tech. Rep. Choice functions determines the details of orig. selected by the setting of this function.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 [User Mode] Function No. Setting (The default is Highlighted .) U-23 Select whether to activate the auto clear (panel reset) function when the Plug-In Counter is pulled out. ✽✽ For 18/23 cpm Copier only Data 0 Description Auto clear is not activated. U-24 ✽✽ For 18/23 cpm Copier only U-28 1 Auto clear is activated.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 5 SERVICE MODE • This mode is used by the Tech. Rep. to set, check, adjust, and/or program various service functions. 5-1.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 ~ Service Mode PM Counter and Ports/Options Counter Service Mode No. 4 Paper Size Counter Service Mode No. 5 Misfeed Counter Service Mode No. 6 Malfunction Counter Service Mode No. 7 Parts/Supplies Life Counter Service Mode No. 8 Paper Size Input Service Mode No. 9 ✽For 23 cpm Copier only Service Mode No. 0 Display 5-2. Entering the Service Mode 1. Press the Meter Count key.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 5-3. Settings in the Service Mode (1) Test • This function allows the Tech. Rep. to perform various functional tests and adjustments. 1. Enter the number assigned to the desired test from the 10-Keys. (The number appears on the Multi-Copy Display.) 2. Press the Start key to start the test. 3. Press the Stop key to stop the test.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 [Service Mode Test] Test No. F6 Description This test checks whether the Image Erase Lamp turns ON and OFF properly. (It runs for one complete copy cycle.) • Press the Start key after the copier has completed warming up. This causes the lamp to make a checkered pattern.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 (2) Tech. Rep. Choice • This function allows the Tech. Rep. to make various settings and adjustments. 1. Press “2” from the 10-Keys. (The Zoom Ratio Indicator shows “C.”) 2. Press the number assigned to the desired Tech. Rep. Choice. (The Zoom Ratio Indicator shows “C” plus the number of the chosen function.) 3. Press the Start key.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 [Service Mode Choice No. C-2 Tech. Rep. Choice] Setting (The default is Highlighted .) Select the conditions (paper size and 2-sided copying) by which the Total Counter count is increased. Data Description 0 1 count per 1 copy cycle 1 2 Multiple count-up Multiple count-up NOTE See the Count-up Table for details.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 [Service Mode Choice No. C-5 Tech. Rep. Choice] Setting (The default is Highlighted .) Select either PM Counter or Copy Kit Counter. Data Description 0 PM Counter 1 Copy Kit Counter: Copying not inhibited after the counter has counted down to zero. 2 Copy Kit Counter: Copying inhibited after the counter has counted down to zero.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 [Service Mode Choice No. C-20 Tech. Rep. Choice] Setting (The default is Highlighted .) Varies the width of erase on the leading edge. Data 0 1 Description Smaller width Greater width NOTE When the setting is changed, it results in the erase width being changed by about 3 mm. C-21 Varies the width of erase on the trailing edge.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 [Service Mode Choice No. Setting (The default is Highlighted .) C-40 ✽ For 23 cpm Copier only C-90 Tech. Rep. Choice] copy types that can be selected in the “Priority Copy Type” available from the User mode. Data 0 Description All orig. copy types can be selected. 1 Only the types involving 2-sided copy can be selected.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 (3) Altering Fixed Zoom Ratios (For 23 cpm Copier Only) • This function allows the Tech. Rep. to change the fixed zoom ratios over the range between ×0.500 and ×2.000 according to the needs of the user. 1. Select the Altering Fixed Zoom Ratios function. 2. Select the particular fixed zoom ratio to be changed and press the Clear key to clear it.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 1. Show the count of the PM Counter (IU Service Life Indicator) and clear it. 2. Enter the desired count from the 10-Keys. NOTE Press the Stop key to undo the clearing command. 3. Press the Start key to validate the new count setting. • Show the count of the counter to be cleared and press the Clear key.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 (6) Misfeed Counter • This function shows the number of misfeeds that have occurred at different locations in the copier (count-up type counter). The Monitor Display tells the location of the misfeed by a lit LED. The count is shown on the Zoom Ratio Indicator and the misfeed code is given on the Multi-Copy Display.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 (7) Malfunction Counter • This function shows the number of malfunctions that have occurred at different locations in the copier (count-up type counter). The Zoom Ratio Indicator shows the malfunction code, while the Multi-Copy Display shows the count. Example ATDC Sensor malfunction (F30) Count: 12 Zoom Ratio Indicator F30 Multi-Copy Display 12 1. Select the Malfunction Counter function. 2.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 (8) Parts/Supplies Life Counter • This function shows the number of copy processes to which different parts or supplies have been subjected (count-up type). Each count is given as shown below. Example IU Counter Count: 1234567 Zoom Ratio Indicator Multi-Copy Display IU 12 Shown alternately 345 67 1. Select the Parts/Supplies Life Counter function. 2.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 (9) Paper Size Input (For 23 cpm Copier Only) • This function allows the Tech. Rep. to enter the size of the paper loaded in each drawer (except the 1st Drawer which is a Universal Tray). 1. Select the Paper Size Input function. 2. Each press of the Paper Select key shows a new paper size in the following order.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 6 ADJUST MODE • The Adjust mode is used to adjust the optical system at the factory. Use this mode only when the RAM Board (PWB-Y) has been replaced and memory clear performed. Whenever PWB-Y has been replaced or memory clear performed, be sure to input the values indicated on the Adjust Mode Label on the inside of the Front Door. 6-1.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 6-3. Settings in the Adjust Mode [Service Mode Adjust Mode] Adjust Mode Setting A0 Lens focal length Corrects variations in the Lens focal length (according to the correction grouping of the Lenses).
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 [Service Mode Adjust Mode] Adjust Mode A5 Reduction registration adjustment A6 Book-B scan registration adjustment A11 Enlargement registration adjustment A12 Leading edge erase width adjustment A13 Trailing edge erase width adjustment Setting Corrects registration between the leading edge of the original and that of the image in a reduction mode by varying the Synchronizing Roller start timing. Data 30 ....
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 SWITCHES ON PWBs/TECH. REP. SETTINGS 98.06.09 7 FUNCTION SETTING REQUIREMENTS AT REPLACEMENT OF PARTS • If a part is replaced as part of troubleshooting and other service jobs, some parts require that a Test operation be run and data values reentered and/or cleared. Replacement Part RAM Board IU PC Developer Cleaning ✽1 Drum Blade Fusing Rollers Exposure Lamp ✽2 Function Memory clear ❍ Initialize ❍ Job program ❍ User mode ❍ Tech. Rep.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 CONTENTS ✽Only when options are used 1. INTRODUCTION ............................................................................................. T-1 1-1. General Precautions ................................................................................ T-1 1-2. How to Use This Book ............................................................................. T-1 1-3. Reading the Text ...................................................
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 C0994: Main Tray Elevator M26's Failure to Turn ........................... T-51 (10) C0998: Shifter Transfer Failure C0999: Shifter Return Failure C099A: Shifter Return Failure C099b: Shifter Transfer Failure C099c: Shifter Motor M27's Failure to Turn .....................................
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 1 INTRODUCTION 1-1. General Precautions 1. When servicing the copier with its covers removed, use utmost care to prevent your hands, clothing, and tools from being caught in revolving parts including the chains and gears. 2. Before attempting to replace parts and unplug connectors, make sure that the power cord of the copier has been unplugged from the wall outlet. 3.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 2 2-1. I/O PORT CHECK Controlled Parts Check Procedure To allow the Tech. Rep. to easily and safely determine whether a particular controlled part is fully operational, this copier provides the following provision: checking of the data of the I/ O port on the board IC with the copier in the standby state (including a misfeed, malfunction, and closure failure condition) allows the Tech. Rep.
2-2.
BPA1 PB2 Paper Transport Clutch Manual Feed Paper Take-Up Clutch CL2 CL51 PB3 PA3 PA2 APB7 APC3 APC7 APC5 PC10 Left Door Detecting Sensor PC12 Duplex Vertical Transport Sensor PC30 2nd Paper Exit Sensor PC31 Manual Feed Paper Empty Sensor PC51 Transport Roller Sensor PC53 1st Paper Exit Sensor BPA0 Turnover/Exit Switching Solenoid Synchronizing Roller Clutch PB1 Manual Feed Paper Take-Up Solenoid (up) SL51 CL1 PB0 Manual Feed Paper Take-Up Solenoid (down) SL51 SL61 Port No.
T-5 APB2 APB1 APA2 PA6 PC86 Mirror Reference Position sensor PC90 Lens Reference Position Sensor PC101 1st Drawer Paper Empty Sensor PC102 2nd Drawer Paper Empty Sensor APB0 PA7 PC69 2nd Drawer Set Sensor Scanner Reference Position Sensor APA0 PC57 Right Door Detecting Sensor PC81 PA5 PC56 2nd Drawer Paper Take-Up Sensor APC6 Port No.
Name T-6 3rd Drawer Paper Lift-Up Motor 4th Drawer Paper Lift-Up Motor Main Tray Elevator Motor (downward) Main Tray Elevator Motor (upward) M24 M25 M26 M26 Symbol Name PA3 PA2 PA2 PA0 Port No. PA4 Original Size Detecting Sensor CD2 PC116 PF-206, PF-112 PA7 PA5 Original Size Detecting Sensor CD1 PC114 Original Size Detecting Sensor FD3 PA6 Original Size Detecting Sensor FD2 PC113 PC115 APB6 Toner Hopper Home Position Sensor PA2 Port No.
T-7 Shifter Home Position Sensor Shift Return Position Sensor Elevator Motor Pulse Sensor Shift Motor Pulse Sensor 3rd Drawer Set Sensor PC2 PC3 PC4 PC5 PC6 PC7 PG2 PD0 PF2 PD1 PC0 PC1 PD1 PB0 Main Tray Lower Position Sensor PC1 PA1 PC13 Duplex Unit Turnover Path sensor Shift Tray Paper Empty Sensor SL41 PA1 PB2 PB1 3rd Drawer Lock Solenoid M28 PA0 Port No.
PF3 PD0 PG2 PF2 PC24 4th Drawer Paper Empty Sensor PC25 3rd Drawer Set Sensor PC26 4th Drawer Set Sensor PE3 PC21 3rd Drawer Paper Take-Up Sensor PC23 4th Drawer Paper Lift-Up Sensor PC0 PC20 3rd Drawer Paper Empty Sensor PC2 PG3 PC19 3rd Drawer Paper Lift-Up Sensor PC22 Vertical Transport Sensor 4 PE2 PC18 Lower Right Door Set Sensor Port No.
PF3 PWB-E Main Tray Paper Empty Board PB3 PC35 Lower Position Sensor PC2 PC1 PC34 Shift Gate Position Sensor UN21 Paper Descent Key PB3 PD1 4th Drawer Paper Lift-Up Motor Pulse Sensor PC28 PC29 4th Drawer Paper Take-Up Sensor PC1 Port No.
PE0 PC3 Duplex Unit Gate Switching Solenoid Duplex Unit Rear Finger Solenoid Duplex Gate Home Position Sensor Front/Rear Edge Guide Plate Home Position Sensor SL32 PC8 PC9 T-10 PC2 PC0 PC15 Duplex Unit Paper Empty Sensor Duplex Unit Paper Take-Up Sensor PC16 PC1 PC14 Duplex Unit Trailing Sensor PH0 PH1 PA3 SL31 PE1 Duplex Unit Drive Motor lock signal Duplex Unit Paper Take-Up Clutch M31 PB3 Port No.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 3 PAPER TRANSPORT FAILURE 3-1. Paper Misfeed When a paper misfeed occurs in the copier, the corresponding Misfeed Location Monitor LED on the control panel blinks to let the user know where the misfeed has occurred. If an LED lights up steadily, it indicates that there might be a sheet of paper present at that particular location in the copier.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 The paper misfeed, including a sheet of paper that is likely to be present, in the copier as well as in the paper feeder options is detected by the following sensors.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 3-2. Misfeed Detected Types and Detection Timings • The following table lists the types of misfeed detection classified by the misfeed locations and their corresponding detection timings. Note For the misfeed detection types and detection timings in the options, see the Service Manual for the options.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 Type Detection Timing Leading edge detection PC53 is not unblocked (H) after the lapse of approx. 4.5 secby 1st Paper Exit Sensor onds after the TRON signal has been input. PC53 Trailing edge detection by PC53 PC53 is not blocked (L) after the lapse of approx. 3.7 seconds after PC54 has been unblocked (H). Leading edge detection PC30 is not blocked (L) after the lapse of approx.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 3-3.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 Copier Take-Up Misfeed Clearing Procedure Symptom • Paper is not taken up at all. • Paper is stationary before the Paper Take-Up Sensor. Step Check Item 1 Does the paper being used meet product specifications? 2 Is the paper curled, waved, or damp? Result Action NO Instruct the user to use the paper that meets product specifications. Change the paper. YES Instruct the user in how to store the paper.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 Symptom • Paper is stationary before the Vertical Transport Roller. • Paper is stationary at the Vertical Transport Roller. Step Check Item Result Action Check 1st/2nd Drawer YES Replace PWB-A. Paper Take-Up Sensor Check the Actuator for 10 (PC55/PC56). See p.T-2. operation. NO PC55: PWB-A (IC4A) APA1 Check the Paper Take-Up PC56: PWB-A (IC5A) PA5 Sensor.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 Paper Feed Cabinet Take-Up Misfeed Clearing Procedure Symptom • Paper is not taken up at all. • Paper is stationary before the Paper Take-Up Sensor. Step Check Item 1 Does the paper being used meet product specifications? 2 3 • Paper is stationary before the Vertical Transport Rollers. 4 5 Check 3rd/4th Drawer Paper Take-Up Sensor (PC21/PC29). See p. T-2. PC21: (PF-206) PWB-A IC1A PE3. PC29: (PF-206) PWB-A IC2A PB3.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 Paper Feed Cabinet Take-Up Misfeed Clearing Procedure Symptom • Paper is not taken up at all. • Paper is stationary before the Paper Take-Up Sensor. Step Check Item 1 Does the paper being used meet product specifications? 2 3 4 • Paper is stationary before the Vertical Transport Rollers. 5 6 7 • Paper is stationary near Vertical Transport Sensor 4 PC22. • Paper is stationary before the copier.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 Bypass Port Misfeed Clearing Procedure Symptom Step • Paper is not detected. 1 • Paper is not taken up at all. 2 3 • Paper is stationary near the Transport Roller. Check Item Check Manual Feed Paper Empty Sensor PC31. See p. T-2 (PWB-A (IC4A) APC 3). Does the paper being used meet product specifications? Is the paper curled, waved, or damp? Result Action YES Replace PWB-A. NO Check the operation of the actuator of PC31.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 Transport/Separator Misfeed Clearing Procedure Step Check Item Result Action Symptom • Paper is stationIs the paper curled, waved, Change the paper. ary before the 1 or damp? YES Instruct the user in how to Synchronizing store the paper. Roller. Check Paper Leading Edge YES Replace PWB-A. Detecting Sensor PC54 Check the Actuator for 2 See p. T-2 (PWB-A (IC4A) NO operation. APC6). Check PC54.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 Fusing/Exit Misfeed Clearing Procedure Symptom • Paper is stationary before the Fusing Roller. • The leading edge of the paper is stationary near the Fusing Roller. • Paper is stationary after the Paper Exit Roller/Rolls. Step Check Item 1 Is the paper curled, waved, or damp? Result Change the paper. YES Instruct the user in how to store the paper. Action 2 Is the Guide Plate dirty with toner? Clean the Guide Plate.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 Duplex Unit Vertical Transport Misfeed Clearing Procedure Symptom • Paper is stationary near the Exit Section. Step Check Item 1 Is the paper curled, waved, or damp? Change the paper. YES Instruct the user in how to store the paper. Does the voltage across PJ12A-5 on PWB-A and GND change from DC24V to DC0V after the Start Key has been pressed? Adjust the stroke of the YES Solenoid or check the Solenoid.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 Symptom • The leading edge of the paper is stationary inside the Duplex Unit.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 Duplex Unit Take-Up Misfeed Clearing Procedure Symptom • Paper is not taken up at all. Step 1 2 3 4 • Paper is stationary near the Vertical Transport Section. 5 6 7 8 Check Item Result Action Is the paper curled, waved, Change the paper. or damp? YES Instruct the user in how to store the paper.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 4 MALFUNCTIONS 4-1. Self-Diagnostic Function The copier CPU is capable of self-diagnosis of the copier conditions and, when detecting a malfunction, it shows the corresponding malfunction code across the Zoom Ratio Indicator and Multi-Copy Display. Each malfunction code indicates the particular part which has developed a malfunction and the type of malfunction.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 ✽ Copier/Paper Feed Cabinet (Option) Exposure Lamp Code C0400 C0410 Fusing Unit C0500 C0510 C0520 Optical Section C0600 C0610 C0620 Sensors C0F10 C0F30 Description Detection Timing Exposure Lamp's failure The output from AE Sensor Board PWB-H does not to turn ON become 4.3V or less for the period between when LA1 turns ON and the Scanner starts a scan motion and when the Scanner reaches the Image Leading Edge position.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 ✽ Malfunctions Detected by Copiers, Except in Europe Code Detection Timing Original size detection error (Defective CPU) • Either UN2 is faulty or a communication error occurs with PWB-A. • Under normal conditions: The fixed-cycle pulse signal (Busy) remains HIGH or LOW for 3 seconds or more. • When the Power Switch is ON: The Busy signal remains HIGH or LOW for 5 seconds or more.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.
PF-112 FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 4-2. Troubleshooting Procedures (1) C0000: Main Drive Motor's failure to turn C0001: Main Drive Motor turning at abnormal timing Symbol M2 PWB-A Name Main Drive Motor Master Board 1174C25TAA Step Check Item Result Action 1 Is C0001 being shown? YES Begin with step 5. 2 Does M2 start to turn when the Start Key is pressed? NO Check rolls/rollers and gears for possible overload.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 (3) C004C: Cooling Fan Motor's failure to turn Symbol Name M9 PWB-A Cooling Fan Motor Master Board 1174C27TAA C004C Step Check Item Result YES 1 Does the voltage across PJ20A-1 on PWB-A and GND change from DC24V to DC12V when the Power is switched ON? Action Replace M9. Replace PWB-A.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 (4) C0070: Toner Replenishing Motor's failure to turn C0071: Toner Replenishing Motor turning at abnormal timing Symbol PC112 M8 PWB-A Name Toner Hopper Home Position Sensor Toner Replenishing Motor Master Board 1174C28TAA Step Check Item Result Action 1 Is C0071 being shown? YES Begin with step 3. Does the Toner Bottle turn when two or three copies are made with the Original Cover raised? YES Perform step 3.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 C0400 Step 1 Check Item Does LA1 light up when the Start Key is pressed? Result Action YES Check the photo receiver of the AE Sensor for contamination. Replace PWB-H or PWB-A. 2 Does the voltage across PJ14A-3 on PWB-A and GND become DC4.3V or less when LA1 turns ON? NO 3 Disconnect CN7 (2P). Is there continuity across CN7-1 and 2 on the LA1 side? NO 4 Is the voltage across CN1-1 and 3 on PU1 AC100V? Replace PWB-A.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 C0500, C0510 ✽ After resetting a C0510 condition, C0500 will be shown if the same problem recurs. For this reason, the same troubleshooting procedure is used for C0500 and C0510. Step 1 Check Item Does H1 light up when the Power Switch is turned ON? Result Action YES Check TH1 for installation or clean it. NO Begin with step 3. 2 Disconnect CN14 (4P).
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 C0600 Step 1 2 3 Check Item Result Action Are all connectors on Motor Drive Board plugged in securely? Plug them in securely. NO Check Scanner Reference Position Sensor PC81. See p. T-2 (PWB-A (IC4A) APB0) YES Check the Scanner Drive Cable for tension and overload. Or, replace PWB-A. NO Check PC81. Is the Scanner drive faulty? YES Correct or replace the faulty part. NO Replace Motor Drive Board or M5.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 C0900, C0950 Step Check Item Result Action 1 Is C0950 being shown? YES Perform step 3. YES Replace PF-206 PWB-A. 2 Check 3rd Drawer Paper Lift-Up Sensor PC19. See p. T-2 (PF-206) PWB-A IC1A PG3. NO Check the Paper Pressure Releasing mechanism and PC19. YES Replace PF-206 PWB-A. 3 Check 4th Drawer Paper Lift-Up Sensor PC23. See p. T-2 (PF-206) PWB-A IC1A PF3. NO Check the Paper Pressure Releasing mechanism and PC23.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 C0990, C0991 Step 1 Check Item Result Check 3rd Drawer Paper Lift-Up Sensor PC19. See p. T-2 (PF-112) PWB-A IC1A PG3. Action YES Replace PF-112 PWB-A. NO Check the Paper Pressure Releasing mechanism and PC19. Result Action C0992, C0993 Step Check Item Check Lower Position Sensor PC35. See p. T-2. (PF-112) PWB-A IC2A PB3 YES 1 Replace PF-112 PWB-A. Check Main Tray Lower Position Sensor PC2. See p. T-2.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 C0998, C0999 Step Check Item Result YES Replace PF-112 PWB-A. 1 Check Shifter Return Position Sensor PC4. See p. T-2 (PF-112) PWB-A IC2A PD1. Action NO Check PWB-H, flat cable and PC4. C099A, C099b Step 1 Check Item Result Check Shifter Home Position Sensor PC3. See p. T-2 (PF-112) PWB-A IC2A PC0 Action YES Replace PF-112 PWB-A. NO Check PWB-H, flat cable and PC3.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 C099E, C099F Step Check Item Result YES Replace PF-112 PWB-A. 1 Check Shift Gate Position Detecting Sensor PC34. See p. T-2 (PF-112) PWB-A IC1A PC1. Action NO Check PWB-H, flat cable and PC34. Step Check Item Result YES 1 Does the voltage across PJ6A-2 on PF-112 PWB-A and GND change from DC0V to DC24V when the Paper Descent Key is pressed and the Main Tray has completed downward motion? Check 3rd Drawer Set Sensor PC7. See p.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 C0d00, C0d20 Step Check Item Result 1 Is C0d20 being shown? YES 2 Does Front/Rear Edge Guide Drive Motor M33 start turning when the Power Switch is turned ON or the Duplex Unit slid into position? 3 Check Front/Rear Edge Guide plate Home position sensor PC9. See p. T-2 (AD-11) PWB-G IC1G PC3.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 (13) C0F10: Faulty AE Sensor level C0F30: ATDC Sensor malfunction Symbol PWB-A PWB-H UN3 Name Master Board AE Sensor Board ATDC Sensor 1174C20TAA C0F10 Step Check Item Result YES Replace PWB-A. 1 Is the voltage across PJ9A-3 on PWB-A and GND in the range between DC2V and DC4V when the Start Key is pressed in the F3 operation? Action NO Check the photo receiver of the AE Sensor for contamination or replace PWB-H.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 Symptom Power is not supplied to the copier at all. Only the control panel Indicators light up.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 (9) E1, E2 Symbol Name UN3 F4 PWB-A ATDC Sensor I/U Fuse Master Board 1174C23TAC Code Step Check Item 1 Is the seal peeled off the opening or starter been fully charged? YES 2 Is the voltage across PJ10A-3 on PWB-A and GND in the range between DC0.5V and DC4.5V after the Start Key has been turned ON? 3 Is the voltage across PJ10A-6 on PWB-A and GND 0V? YES Replace PWB-A. NO Replace F4 or PWB-A.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 5 5-1. IMAGE FAILURES Image Failure Troubleshooting Image failures have many possible causes. For troubleshooting, it is necessary to determine whether a failure is attributable to a basic cause or any other cause. In this chapter, troubleshooting is divided into “initial checks” and “troubleshooting procedures classified by image failure”.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 5-3. Troubleshooting Procedures Classified by Image Failures 1. Blank copy 4. Foggy background 7. Blank streaks or bands 2. Black copy 5. Black streaks or bands 8. Void areas 3. Low image density 6. Black spots 9.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 (3) Low Image Density Cause PC Drum life PC Drum grounding failure Drum charge failure Step Action Replace the PC Drum. NO 2 Do the fan motors turn properly? (Ozone deterioration, temperature rise) NO 3 Is the PC Drum properly grounded? NO 4 Are the PC Drum Charge Corona wire and grid mesh normal? NO Is the wiring between High Voltage Unit HV1 and corona wire normal? YES Replace HV1.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 (4) Foggy background Cause Step Cleaning failure Optical failure Result Action 1 2 Is the mirror or lens dirty? YES Clean the mirror or lens. 3 Is the PC Drum dirty with foreign matter, etc.? Clean or replace the PC YES Drum. Replace the Cleaning Blade if necessary. PC Drum failure 4 Developing failure 5 Main Erase Lamp failure Check Item Is the Cleaning Blade dirty Change the Cleaning with foreign matter, paper YES Blade.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 (5) Black Streaks or Bands Cause Uneven charging Step 1 Cleaning failure 2 3 PC Drum failure 4 PC Drum Paper Separator Fingers Fusing failure 5 6 7 Optical failure 8 Check Item Result Action Are the PC Drum Charge Clean or replace the PC Corona wire and grid mesh Drum Charge Corona. YES dirty? Check the operation of the toner charging mechanism. Replace the Cleaning Is the Cleaning Blade dirty YES Blade.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 (7) Blank Streaks or Bands Cause Step Plugged Db Check Item Result Action 1 Is the Db plugged with foreign matter, caked toner, etc.? Remove foreign matter. If YES the problem persists, replace the developer. 2 Are the PC Drum Charge Corona wire and grid mesh dirty? Clean or replace the PC YES Drum Charge Corona.
FrameMaker Ver.5.5(PC) EP1054/EP1085/EP2030 TROUBLESHOOTING 98.05.15 (8) Void Areas Cause Step Check Item 1 Is the Image Transfer Corona installed correctly? NO 2 Is the Image Transfer Corona wire dirty? YES Image transfer failure Damp copy paper Is the image improved by loading new paper? 3 Small amount of toner supplied 4 Is toner uniformly attracted onto the Sleeve Roller? Result Action Reinstall. Clean or replace the Image Transfer Corona wire.
