++ Service ++ Service ++ Service ++ Service ++ Service ++ Service ++ Service ++ Servic e++ Service ++ magicolor ® 330 Service Manual November 2000 1750049-001B
Trademarks The following are trademarks or registered trademarks of their respective owners. Other product names mentioned in this manual may also be trademarks or registered trademarks of their respective owners. Registered trademarks are registered in the United States Patent and Trademark Office; some trademarks may also be registered in other countries. QMS, magicolor, and the MINOLTA-QMS logo are registered trademarks of MINOLTA-QMS, Inc. Minolta is a trademark of Minolta Co., Ltd.
CANADIAN NOTICE This digital apparatus does not exceed the Class B limits for radio noise emissions from digital apparatus set out in the Radio interference regulations of the Canadian Department of Communications. AVIS CANADIEN Cet appareil numerique est conforme aux limites émission de bruits radioélectriques pour les appareils de classe B stipulés das le réglement sur le brouillage radioéletrique du Ministére des Communcations du Canada.
FEDERAL COMMUNICATIONS COMMISSION NOTICE This equipment has been tested and found to comply with the limits set for a Class B digital device, as stated in Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a commercial installation. This equipment generates, uses, and can radiate radio frequency energy.
Contents Service Section 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 The FIP Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Primary FIPs: Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 3-1 Primary FIPs: Printer Performance Problems . . . . . . . . . . .
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Section 1. Introduction Symbols Used in This Manual Various symbols are used throughout this manual to either provide additional information on a specific topic, or to warn of possible danger present during a procedure or action. Be aware of all symbols when they are used, and always read NOTE, CAUTION, and WARNING messages. A Note may indicate an operating or maintenance procedure, practice, or condition that is necessary to accomplish a task efficiently.
Safety information Follow all safety instructions to prevent accidents while servicing this laser printer. Always be aware of the potential dangers that are present when you are working with electrical or mechanical equipment. Power supply and electrical components Before starting any service procedure, switch off the printer power and unplug the power cord from the wall outlet. If you must service the printer with power applied, be aware of the potential for electrical shock.
Laser Components WARNING This printer generates a laser beam as part of the printing process. The laser beam is a concentrated narrow beam of light that produces extreme heat at its focal point. The laser beam in this printer is invisible. Although you cannot see the beam, it can still cause severe damage. Direct eye exposure to the laser beam may cause eye injury or blindness. Never place a mirror or a reflective tool or object in the laser beam path.
Installation Procedure (FIP) Flowchart and proceed from there. Identify the Problem 1 1. 2. 3. 4. 5. 6. Verify that the reported problem does exist. Check for any error messages and write them down. Print three test prints. Make note of any print quality problems in the test prints. Make note of any mechanical or electrical abnormalities present. Make note of any unusual noise or smell coming from the printer. Inspect and Clean the Printer 2 1. Switch OFF printer power. 2.
Fault Isolation Procedures Section 2. The FIP Flowchart If you used the Service Flowchart, it should have directed you to this section. Follow the FIP Flowchart located at the end of this section to analyze your printer problem. How to Use the FIP Flowchart 1. If the printer exhibits an error code, use the FIP Flowchart to locate the correct FIP to resolve the problem. 2. If you a printer operation problem; go to the PRINTER PERFORMANCE box. 3.
Fault Isolation Procedures 2 NO PAPER SENSOR TEST 1. Enter Diagnostics and test Tray 1 No Paper Sensor. Go to step 3 2. Slide Tray 1 out of the printer. 3. Manually actuate and deactuate Tray 1 No Paper Sensor. Replace the No Paper Sensor Assembly (RRP 9.18) Does the Diagnostics Status Window display "actuated" when you manually actuate the sensor? · Step number · Action with substeps, additional information, and a question.
Fault Isolation Procedures General Notes on Using FIPs 1. FIPs assume there is no malfunction in the printer Controller (ESS). If you are unable to fix a problem using the FIPS, we recommend that you replace the printer Controller. 2. FIPs frequently use new or "known good" components as troubleshooting tools. We recommend you carry a spare Fuser Assembly, MCU PWB, Controller PWB, LVPS, and Xerographic Cartridge. 3.
Fault Isolation Procedures FIP Flowchart R e p la c e O il F u s e r R o lle r G o to 3 .1 W a s te T o n e r B o x F u ll G o to 3 .2 B la c k T o n e r E m p ty G o to 3 .3 C y a n T o n e r E m p ty G o to 3 .4 M a g e n ta T o n e r E m p ty G o to 3 .5 Y e llo w T o n e r E m p ty G o to 3 .6 P u t < S iz e > P a p e r in O P T 3 B in G o to 3 .7 P u t < S iz e > P a p e r in M P T G o to 3 .8 C a ll fo r S e r v ic e H ig h D e n s ity G o to 3 .
Primary FIPS: Error Messages Section 3 - Primary FIPs: Error Messages Contents 3.1 Replace Fuser Oil Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3.2 Waste Toner Box Full . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 3.3 Black Toner Empty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Primary FIPS: Error Messages 3-2 3.46 Excessive Toner Coverage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.47 Fuser Missing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.48 Fuser Oil Roll Missing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.
Primary FIPS: Error Messages 3 - Primary FIPs: Error Messages Before entering the Error Messages FIPs: 1. Is the printer plugged into a recommended AC wall outlet? 2. Is the AC power provided at the wall outlet within recommended specifications? 3. Is the AC power cord connected to the printer. 4. Is the AC power cord in good condition; not frayed or broken? 5. Is the printer properly grounded through the AC wall outlet? 6.
Primary FIPS: Error Messages 3.1 - Error Message: Replace Fuser Oil Roller The Fuser Oil Roll CRU has reached end of life. Logic Control on the MCU PWB detected that the Fuser Oil Roll CRU has processed the equivalent of 20,000 sheets of paper since it was installed. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.2 - Error Message: Waste Toner Box Full The Waste Toner Box is full. Logic control on the MCU PWB detected that the Waste Toner Sensor was on for 1250 print cycles. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.3 - Error Message: Black Toner Empty Black image density is too low. Logic control on the MCU PWB detected that the ADC Sensor reads the black patch density as being below specification and that the reading is either slow to raise or does not raise after the printer attempts to increase density. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem.
Primary FIPS: Error Messages 3.4 - Error Message: Cyan Toner Empty Cyan image density is too low. Logic control on the MCU PWB detected that the ADC Sensor reads the cyan patch density as being below specification and that the reading is either slow to raise or does not raise after the printer attempts to increase density. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem.
Primary FIPS: Error Messages 3.5 - Error Message: Magenta Toner Empty Magenta image density is too low. Logic control on the MCU PWB detected that the ADC Sensor reads the magenta patch density as being below specification and that the reading is either slow to raise or does not raise after the printer attempts to increase density. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem.
Primary FIPS: Error Messages 3.6 - Error Message: Yellow Toner Empty Yellow image density is too low. Logic control on the MCU PWB detected that the ADC Sensor reads the yellow patch density as being below specification and that the reading is either slow to raise or does not raise after the printer attempts to increase density. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem.
Primary FIPS: Error Messages 3.7 - Error Message: Put Paper in OPT3 Bin OPT3 bin tray is out of paper. Logic control on the MCU PWB detected that the No Paper Sensor in OPT3 Bin is actuated. The Engine Diagnostic Menu may refer to the the OPT3 Bin no paper sensor as Tray 4 no paper sensor. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.8 - Error Message: Put Paper in MPT The Multipurpose Tray is out of paper. Logic control on the MCU PWB detected that either the Long or the Short Multipurpose No Paper Sensor is actuated. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.9 - Error Message: Put paper in OPT2 Bin OPT2 tray is out of paper. Logic control on the MCU PWB detected that the No Paper Sensor in OPT2/Tray 3 is actuated. The Engine Diagnostic Menu may refer to the the OPT2 Bin no paper sensor as Tray 3 no paper sensor. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.10 - Error Message: Put Paper in OPT1 Bin OPT1 tray is out of paper. Logic control on the MCU PWB detected that the No Paper Sensor in Tray 2 is actuated. The Engine Diagnostic Menu may refer to the the OPT1 Bin no paper sensor as Tray 2 no paper sensor.. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.11 - Error Message: Put Paper in Upper Bin The upper tray is out of paper. Logic control on the MCU PWB detected that the No Paper Sensor in Upper Tray is actuated. The Engine Diagnostic Menu may refer to the the Upper Bin no paper sensor as Tray 1 no paper sensor.. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.12 - Error Message: Incorrect OPC Drum 2 There is a CRU Memory problem. Logic control on the MCU PWB detected that the memory initial value of the installed OPC Drum is wrong. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.13 - Error Message: Incorrect OPC Drum 1 The wrong OPC is installed in the printer. Logic control on the MCU PWB detected that the OPC Drum CRUM is incompatible with the printer. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.14 - Error Message: OPC Count Error There is a OPC Memory problem. Logic control on the MCU PWB could not read the CRUM counter value. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely. If you cannot isolate the problem using this FIP, replace each component listed below, one at a time, until the problem disappears.
Primary FIPS: Error Messages 3.15 - Error Message: Incorrect OPC Drum ID The wrong OPC Drum is installed in the printer. Logic control on the MCU PWB detected that the installed OPC Drum is incompatible with the printer. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.16 - Error Message: Used OPC End of Life The OPC Drum installed is not new. Logic control on the MCU PWB detected that the installed OPC Drum is not new. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.17 - Error Message: OPC Verify Error There is a CRU Memory problem. Logic control on the MCU PWB detected that the data read from CRUM was not the same data written to CRUM. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.18 - Error Message: OPC Comm Error There is a CRU Memory problem. Logic control on the MCU PWB could not read from or write to the CRUM. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely. If you cannot isolate the problem using this FIP, replace each component listed below, one at a time, until the problem disappears.
Primary FIPS: Error Messages 3.22 - Error Message: Paper Size Mismatch There is a problem with paper size settings. Logic control on the MCU PWB detected that the paper that was fed into the printer was not the same size that was detected by the Size Sensors. The Registration Sensor actuation/deactuation monitors the size of the paper as it travels along the paper path. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem.
Primary FIPS: Error Messages 3.23 - Error Message: Paper Jam Fuser There is problem near the Fuser Exit Sensor. Logic control on the MCU PWB detected that the Fuser Exit Sensor did not actuate within the specified time after the Fuser Entrance Sensor was actuated. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.23 - Error Message: Paper Jam Fuser, continued Step 6 Actions and Questions Yes PAPER INSPECTION Inspect the jammed sheet of paper. Is the paper damaged from or caught on the Stripper Fingers that are located at the exit of the Fuser Rolls? 7 PAPER INSPECTION Inspect the jammed sheet of paper. No Replace the Main Fuser Assembly (RRP 9.81) Go to step 7 Go to step 8 Go to suspect components Go to step 9 Replace Fuser Chute Fan (RRP 9.
Primary FIPS: Error Messages 3.24 - Error Message: Paper Jam Registration There is a problem near the Registration Sensor. Logic control on the MCU PWB detected that the Registration Sensor did not actuate within the specified time after paper feed. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.24 - Error Message: Paper Jam Registration, continued Step Actions and Questions Yes No 6 UPPER TRAY FEED SOLENOID TEST Enter Diagnostics and test the Upper/Tray 1 Feed Solenoid. The Engine Diagnostic Menu may refer to the the Upper Tray as Tray 1. Replace the Upper/Tray 1 Feed Solenoid (RRP 9.15) Replace Upper/Tray 1 Feed Rolls (RRP 9.14) Go to step 8 Replace the Turn Roll Assembly (RRP 9.16) Replace the Pre-Registration Clutch (RRP 9.
Primary FIPS: Error Messages 3.25 - Error Message: Paper Jam Exit There is a problem near the Top Exit Sensor. Logic control on the MCU PWB detected that the Top Exit Sensor did not actuate within the specified time after the Fuser Exit Sensor actuated. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.25 - Error Message: Exit Jam, continued Step 6 Actions and Questions Yes FUSER DRIVE ASSEMBLY OBSERVATION 1. Enter Diagnostics and test the Paper Handling Motor. No Go to step 7 Replace the Fuser Drive Assembly (RRP 9.110) Go to suspect components Replace the Lower Exit Assembly (RRP 9.101) 2. Observe the Fuser Drive Assembly. Do the Gears of the Fuser Drive Assembly rotate smoothly? 7 EXIT ROLL OBSERVATION 1. Open the Exit Cover. 2.
Primary FIPS: Error Messages 3.26 - Error Message: Adjust OPT3 Bin There is a problem with the OPT3 tray or bin. Logic control on the MCU PWB did not detect a paper tray installed in the OPT3 bin. Note: the Engine Diagnostic Menu may refer to the the OPT3 Bin no paper sensor as Tray 4. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.27 - Error Message: Black Toner Missing The Black Toner Cartridge is either not installed or not installed correctly. Logic control on the MCU PWB did not receive a signal from the Cartridge Sensor when the Rotary Frame moved the Black Developer Housing into position. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.28 - Error Message: Cyan Toner Missing The Cyan Toner Cartridge is either not installed or not installed correctly. Logic control on the MCU PWB did not receive a signal from the Cartridge Sensor when the Rotary Frame moved the Cyan Developer Housing into position. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.29 - Error Message: Magenta Toner Missing The Magenta Toner Cartridge is either not installed or not installed correctly. Logic control on the MCU PWB did not receive a signal from the Cartridge Sensor when the Rotary Frame moved the Magenta Developer Housing into position. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.30 - Error Message: Yellow Toner Missing The Yellow Toner Cartridge is either not installed or not installed correctly. Logic control on the MCU PWB did not receive a signal from the Cartridge Sensor when the Rotary Frame moved the Yellow Developer Housing into position. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.31 - Error Message: Call for Service Engine Memory There is a problem reading information from ROM or from RAM on the MCU PWB. Logic control on the MCU PWB could not read information in the ROM or in RAM. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.32 - Error Message: Waste Toner Box Missing The Waste Toner Box is not installed. Logic control on the MCU PWB detected that the Waste Toner Box Sensor was deactuated. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.33 - Error Message: Call for Service Fuser Temp Low There is a problem with the temperature of the Fuser. Logic control on the MCU PWB detected that the Fuser temperature did not reach Set Standby temperature of 148°C within 6 minutes after you switched on main printer power. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.34 - Error Message: Call for Service Rotary Sensor There is a problem with the Rotary Home Sensor. Logic control on the MCU PWB detected that the Rotary Home Sensor did not actuate within 6 seconds after the start of the Rotary Motor. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.35 - Error Message: Call for Service Environment Sensor There is a problem with the Environment Sensor circuit. Logic control on the MCU PWB detected an open Environment Sensor circuit. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.36 - Error Message: Call for Service Paper Motor There is a problem with the Paper Handling Motor. Logic control on the MCU PWB received a Failed signal from the Paper Handling Motor circuitry. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.37 - Error Message: Call for Service Low Density The image density readings indicate a problem. Logic control on the MCU PWB detected that the printer image density was unusually low and attempts failed to raise the density. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.37 - Error Message: Call for Service Low Density, continued Step 7 Actions and Questions Replace the OPC Drum (RRP 9.48) Yes Go to step 8 Problem solved Go to suspect components Problem solved Does the error message still appear? 8 Replace the HVPS (RRP 9.
Primary FIPS: Error Messages 3.38 - Error Message: Call for Service High Density The image density readings indicate a problem. Logic control on the MCU PWB detected that the printer image density was unusually high and attempts failed to lower the density. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.38 - Error Message: Call for Service High Density, continued Step Actions and Questions 6 DEVELOPER HOUSING INSPECTION Hand rotate the Rotary Frame Assembly and inspect the magnet roll of each of the four Developer Housings for damage and toner leakage. Yes Go to step 7 Replace the Developer in the Housing or replace the Developer Housing Assy. (RRP 9.
Primary FIPS: Error Messages 3.39 - Error Message: Adjust Upper Bin There is a problem with the Upper Bin. Logic control on the MCU PWB did not detect the Upper Bin installed in Feeder 1. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.40 - Error Message: Call for Service Fuser Lamp There is a problem with the Fuser Lamp control. Logic control on the MCU PWB detected that the Fuser Lamp remained on longer than the specified time. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.41 - Error Message: Adjust Opt2 Bin There is a problem with Feeder 2. Logic control on the MCU PWB did not detect a OPT2 Bin installed in Feeder 2. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely. If you cannot isolate the problem using this FIP, replace each component listed below, one at a time, until the problem disappears.
Primary FIPS: Error Messages 3.42 - Error Message: Adjust Opt1 Bin There is a problem with Feeder 1. Logic control on the MCU PWB did not detect the OPT1 Bin installed in Feeder 1. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely. If you cannot isolate the problem using this FIP, replace each component listed below, one at a time, until the problem disappears.
Primary FIPS: Error Messages 3.43 - Error Message: Call for Service Main Motor There is a problem with the Main Motor. Logic control on the MCU PWB did not receive a status signal from the TR0 Sensor signal in the specified time. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.44 - Error Message: Call for Service ROS Motor There is a problem with the ROS Motor. Logic control on the MCU PWB did not receive a signal from the SOS Sensor within the specified time. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.45 - Error Message: Call for Service Fuser Temp High There is a problem with the Fuser. Based on the Thermistor signal indicating that the Fuser had reached the set overheat temperature, logic control on the MCU PWB shutdown Fuser operation. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.46 - Error Message: Excessive Toner Coverage Image density exceeded design specifications. Logic control on the MCU PWB detected that the first 70mm of the lead edge of the four color image about to be printed exceeds the design specification for total image density. The specification is 280% or less image density. For example, a density setting of 100% for each of the four colors creates a layered four color image with a combined density of 400%.
Primary FIPS: Error Messages 3.47 - Error Message: Fuser Missing There is a problem with the Fuser Unit. Logic control on the MCU PWB senses an open Fuser Temperature Sensor circuit. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.48 - Error Message: Fuser Oil Roll Missing There is problem with the Fuser Oil Roll Assembly. Logic control on the MCU PWB detected that the Fuser Oil Roll Assembly circuit is open. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.49 - Error Message: Call for Service Fuser Warm-up There is problem with the Fuser Unit. Logic control on the MCU PWB detected that the Fuser did not reach ready temperature during the specified time. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.50 - Error Message: Call for Service BTR2 Error There is a problem with BTR2. Logic control on the MCU PWB detected that the current value measured across BTR2 was not within specifications. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.52 - Error Message: Replace Fuser The Fuser has reached end of life. Logic control on the MCU PWB detected that the Fuser has been installed while print engine has processed 250,000 images or the print engine has accumulated more than 19.5 hours of toner dispensing time. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.53 - Error Message: Replace IBT Belt Cleaner The IBT Belt Cleaner has reached end of life. Logic control on the MCU PWB detected that the IBT Cleaner has processed over 180,000 sheets of paper. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.54 - Error Message: Replace BTR2 BTR2 has reached end of life. Logic control on the MCU PWB detected that BTR2 has processed over 100,000 images. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely. If you cannot isolate the problem using this FIP, replace each component listed below, one at a time, until the problem disappears.
Primary FIPS: Error Messages 3.55 - Error Message: Replace OPC Drum The OPC Drum has reached end of life. Logic control on the MCU PWB detected that the OPC Drum has printed 110,000 images. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.56 - Error Message: Feeder Cover Missing There is a problem with the Large Capacity Input Feeder Cover. Logic control on the MCU PWB detected that the LCIF Feeder Cover Interlock is deactuated. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.57 - Error Message: Fuser Unit Missing There is a problem with the Fuser Unit. Logic control on the MCU PWB detected that the Fuser Interlock circuit is open. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.58 - Error Message: Exit Cover Open There is a problem with the Exit Cover. Logic control on the MCU PWB detected that the Exit Cover Interlock Switch is deactuated. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.59 - Error Message: MPT Tray Open There is a problem with the Main Paper Tray. Logic control on the MCU PWB detected that the Main Paper Tray Interlock circuit is open. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.60 - Error Message: Front Cover Open There is a problem with the Front Cover. Logic control on the MCU PWB detected that one or both of the Front Cover Interlock Switches is deactuated. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.61 - Error Message: Top Stack Full The Top Stack is full. Logic control on the MCU PWB detected that the Full Stack Sensor is actuated for more than 12 seconds. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.66 - Error Message: Call For Service Engine NVR The Printer is nearing end of life. Logic control on the MCU PWB detected that the printer has processed 450,000 sheets of paper. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.67 - Error Message: BTR2 Life Low BTR2 is nearing end of life. Logic control on the MCU PWB detected that BTR2 has processed 100,000 sheets of paper. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely. If you cannot isolate the problem using this FIP, replace each component listed below, one at a time, until the problem disappears.
Primary FIPS: Error Messages 3.68 - Error Message: Belt Cleaner Life Low The Belt Cleaner is nearing end of life. Logic control on the MCU PWB detected that the BTR Cleaner processed 100,000 sheets of paper. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.69 - Error Message: Replace OPC Drum The OPC Drum CRU has reached end of life. Logic control on the MCU PWB detected that the OPC Drum inside the Print Cartridge has exceeded 90,000 revolutions. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.70 - Error Message: Fuser Life Low The Fuser is nearing end of life. Logic control on the MCU PWB detected that the Fuser has been installed while print engine has processed 237,500 images or the print engine has accumulated more than 18.5 hours of toner dispensing time. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.71 - Error Message: Fuser Oil Low The Fuser Oil Roll is nearing end of life. Logic control on the MCU PWB detected that the Fuser Oil Roll is nearing the 20,000 mark. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.72 - Error Message: Waste Toner Nearly Full The Waste Toner Box is almost full. Logic control on the MCU PWB detected that the Waste Toner Box is almost full and will soon need to be replaced. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.73 - Error Message: Black Toner Low The Black Toner Cartridge is low on toner. Logic control on the MCU PWB switched on the Dispense Motor for more than 980 seconds in order to raise the image density to normal. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.74 - Error Message: Cyan Toner Low The Cyan Toner Cartridge is low on toner. Logic control on the MCU PWB switched on the Dispense Motor for more than 800 seconds in order to raise the image density to normal. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.75 - Error Message: Magenta Toner Low The Magenta Toner Cartridge is low on toner. Logic control on the MCU PWB switched on the Dispense Motor for more than 800 seconds in order to raise the image density to normal. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary FIPS: Error Messages 3.76 - Error Message: Yellow Toner Low The Yellow Toner Cartridge is low on toner. Logic control on the MCU PWB switched on the Dispense Motor for more than 800 seconds in order to raise the image density to normal. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary Fault Isolation Procedures Section 4 - Primary FIPs: Printer Performance Problems Contents Printer Performance Problem Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 4.1 Inoperative Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 4.2 Erratic Printer Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Primary Fault Isolation Procedures 4 - Printer Performance Problem FIPs Before entering the Printer Performance Problems FIPs: 1. Is the printer plugged into a recommended AC wall outlet? 2. Is the AC power provided at the wall outlet within recommended specifications? 3. Is the AC power cord connected to the printer. 4. Is the AC power cord in good condition; not frayed or broken? 5. Is the printer properly grounded through the AC wall outlet? 6.
Primary Fault Isolation Procedures Printer Performance Problem Flow Chart The FIP Flowchart should have directed you to this section. Start at your problem box, then follow the arrow leading to the individual FIP that corresponds to that problem. Primary FIPs may direct you to a Secondary FIP.
Primary Fault Isolation Procedures 4.1 - Inoperative Printer When you switch on the printer, the Control Panel does not light, the Fans do not rotate, the Rotary Motor does not cycle, and the printer does not go into warm-up. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary Fault Isolation Procedures 4.1 - Inoperative Printer, continued Step 7 Actions and Questions CONTROLLER PWB CHECK 1. Switch off the Main Switch. 2. Remove the Controller PWB (RRP 9.129). Yes No Replace the Controller PWB (9.129) with a new one Go to step 8 Problem solved Go to step 9 Replace the Fuser Assembly (RRP 9.80) Go to step 10 Go to step 11 Replace the LVPS (RRP 9.119) Replace the component that loads down the LVPS. Replace the MCU PWB (RRP 9.123) 3.
Primary Fault Isolation Procedures 4.2 - Erratic Printer Operation The printer has a variety of intermittent problems, but generally does not complete a print cycle. The problems are generally not identified by displayed error messages. Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely.
Primary Fault Isolation Procedures Section 5 - Primary FIPs: Image Quality Contents The Use of Diagnostics Test Print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 5.1 Light (Undertoned) Prints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 5.2 Blank Prints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Primary Fault Isolation Procedures 5-Image Quality FIPs Before entering the Image Quality FIPs: 1. Does the printer display an error message? If so, go to Section 2 FIP Flowchart and start troubleshooting there. 2. Is the AC power provided at the wall outlet within recommended specifications? 3. Is the printer properly grounded through the AC wall outlet? 4. Is the printer located in an area where the temperature and humidity are moderate and stable? 5.
Primary Fault Isolation Procedures The Use of Diagnostics Test Print Image Quality FIPs may ask you to generate a Test Print to help isolate the cause of an image quality problem. Follow the instructions in each FIP to evaluate the Test Print. If the printer can generate a normal Test Print on request, then the Controller PWB, the host software, or the interface cable between the printer and the host computer is most likely the cause of the image quality problem. 1.
Primary Fault Isolation Procedures 5.1 - Light (Undertoned) Prints PROBLEM The overall image density is too light. The image may also be unfused due to insufficient image density. THE PRINTER DISPLAYS NO ERROR MESSAGE.
Primary Fault Isolation Procedures 5.1 - Light (Undertoned) Prints, continued Step Actions and Questions FUSER INSPECTION 6 Yes No Go to step 7 Inspect the image on the sheet of paper after it exits the Fuser Rolls. Is the image light when it exits the Fuser? 1. Replace the Oil Roll Assembly (RRP 9.82). 7 2. Generate a dozen test print. 3. Inspect the image on the last sheet out.
Primary Fault Isolation Procedures 5.2 - Blank Prints PROBLEM The entire image area is blank. THE PRINTER DISPLAYS NO ERROR MESSAGE. • MCU PWB (RRP 9.123) • LVPS (RRP 9.119) • ROS Assembly (RRP 9.
Primary Fault Isolation Procedures Step 6 Actions and Questions 1. Replace the 2ND BTR Assembly (RRP 9.75). 2. Generate a test print. Yes No Replace the HVPS (RRP 9.120) Problem solved Replace the HVPS (RRP 9.120) Problem solved Is the test print blank? 7 1. Replace the Transfer Assembly (RRP 9.71). 2. Generate a test print.
Primary Fault Isolation Procedures 5.3 - Black Prints PROBLEM The entire image area is black. THE PRINTER DISPLAYS NO ERROR MESSAGE. • MCU PWB (RRP 9.123) • LVPS (RRP 9.119) • ROS Assembly (RRP 9.
Primary Fault Isolation Procedures 5.3 - Black Prints, continued Step Actions and Questions 1. Replace the 2ND BTR Assembly (RRP 9.75). 5 2. Generate a test print. Yes No Replace the HVPS (RRP 9.120) Problem solved Replace the HVPS (RRP 9.120) Problem solved Is the test print completely black? 1. Replace the Transfer Assembly (RRP 9.71). 6 2. Generate a test print.
Primary Fault Isolation Procedures 5.4 - Vertical Band Deletions PROBLEM There are areas of the image that are extremely light or are missing entirely. These missing areas form wide bands that run vertically along the page in the direction of paper travel. THE PRINTER DISPLAYS NO ERROR MESSAGE.
Primary Fault Isolation Procedures 5.4 - Vertical Band Deletions, continued Step Actions and Questions IBT INSPECTION 5 Yes Go to step 6 Replace the Transfer Assembly (RRP 9.71) Go to step 7 Replace the 2ND BTR Assembly (RRP 9.75) Inspect the image on the surface of the IBT? Is there a normal test print image, without any vertical band deletions, visible on the surface of the IBT? 2ND TRANSFER INSPECTION 1.
Primary Fault Isolation Procedures 5.5 - Horizontal Band Deletions PROBLEM There are areas of the image that are extremely light or are missing entirely. These missing areas form wide bands that run horizontally across the page parallel with the direction of paper travel. THE PRINTER DISPLAYS NO ERROR MESSAGE.
Primary Fault Isolation Procedures 5.5 - Horizontal Band Deletions, continued Step Actions and Questions FUSER INSPECTION Yes No Go to step 6 1. Generate a test print and slide the Fuser Assembly out of the printer just as the sheet of paper exits the Fuser. 5 2. Inspect the image on the sheet of paper just after the paper exits the Fuser.
Primary Fault Isolation Procedures 5.6 - Vertical Streaks PROBLEM There are black lines running vertically along the page. THE PRINTER DISPLAYS N ERROR MESSAGE. • MCU PWB (RRP 9.123) • LVPS (RRP 9.119) • ROS Assembly (RRP 9.
Primary Fault Isolation Procedures 5.6 - Vertical Streaks, continued Step Actions and Questions FUSER INSPECTION Yes No Go to step 6 1. Generate a test print and slide the Fuser Assembly out of the printer just as the sheet of paper exits the Fuser. 5 2. Inspect the image on the sheet of paper just after the paper exits the Fuser. Is there a normal test print image on the sheet of paper before entering the Fuser but the image has visible vertical streaks after it exits the Fuser? 1.
Primary Fault Isolation Procedures 5.7 - Horizontal Streaks PROBLEM There are black lines running horizontally across the paper. THE PRINTER DISPLAYS NO ERROR MESSAGE. RS507X Step • • • • MCU PWB (RRP 9.
Primary Fault Isolation Procedures 5.7 - Horizontal Streaks, continued Step Actions and Questions 1. Replace the Oil Roll Assembly (RRP 9.82). 2. Generate a test print. 5 Yes Problem Solved Replace the Pressure Roll (RRP 9.83) and the Heat Roll (RRP 9.84) Problem solved Go to step 7 Go Suspect Components Replace the faulty Developer Assembly 3. Inspect the image on the sheet. Is the image now normal, without horizontal streaks as it exits the Fuser? 1. Replace the Xerographic Cartridge (RRP 9.
Primary Fault Isolation Procedures 5.8 - Spot Deletions PROBLEM There are areas of the image that are extremely light or are missing entirely. These missing areas form spots that are localized to small areas of the page. THE PRINTER DISPLAYS NO ERROR MESSAGE.
Primary Fault Isolation Procedures 5.8 - Spot Deletions, continued Step Actions and Questions FUSER INSPECTION Yes No Go to step 6 1. Generate a test print and slide the Fuser Assembly out of the printer just as the sheet of paper exits the Fuser. 5 2. Inspect the image on the sheet of paper just after the paper exits the Fuser. Is there a normal test print image on the sheet of paper befor entering the Fuser but the image has visible spot deletions after it exits the Fuser? 1.
Primary Fault Isolation Procedures 5.9 - Spots PROBLEM There are spots of toner scattered randomly across the page. THE PRINTER DISPLAYS NO ERROR MESSAGE. • • • • MCU PWB (RRP 9.123) • 2nd BTR Assembly (RRP 9.
Primary Fault Isolation Procedures 5.9 - Spots, continued Step Actions and Questions AUGER ASSEMBLY INSPECTION 6 Yes No Go to step 7 Clean the printer interior Go to step 8 Replace the Fuser Drive Assembly (RRP 9.110) Go to step 9 Replace the Auger Assembly (RRP 9.77) Replace the Xerographic Cartridge (RRP 9.48) Replace the Waste Toner Box (RRP 9.49) With the Belt Cleaner Assembly removed, inspect the Belt Cleaner end of the Auger. Is the Auger clogged? AUGER DRIVE TEST 1.
Primary Fault Isolation Procedures 5.10 - Residual Image or Ghosting PROBLEM There are faint ghostly images appearing randomly on the page. The images may be either from a previous page or from the page currently being printed. THE PRINTER DISPLAYS NO ERROR MESSAGE.
Primary Fault Isolation Procedures 5.10 - Residual Image or Ghosting, continued Step Actions and Questions FUSER INSPECTION Yes No Go to step 7 1. Generate a test print and slide the Fuser Assembly out of the printer just as the sheet of paper exits the Fuser. 6 2. Inspect the image on the sheet of paper just after the paper exits the Fuser. Is there a normal test print image on the sheet of paper befor entering the Fuser but the image has ghost images after it exits the Fuser? 1.
Primary Fault Isolation Procedures 5.11 - Background PROBLEM There is toner contamination on all or most of the page. The contamination appears as a very light gray dusting. THE PRINTER DISPLAYS NO ERROR MESSAGE.
Primary Fault Isolation Procedures 5.11 - Background, continued Step Actions and Questions FUSER INSPECTION Yes No Go to step 6 1. Generate a test print and slide the Fuser Assembly out of the printer just as the sheet of paper exits the Fuser. 5 2. Inspect the image on the sheet of paper just after the paper exits the Fuser. Is there a normal test print image on the sheet of paper befor entering the Fuser but the image has background after it exits the Fuser? 1.
Primary Fault Isolation Procedures 5.12 - Toner on Back of Print PROBLEM There is toner contamination on the back of the fused sheet of paper. THE PRINTER DISPLAYS NO ERROR MESSAGE. • Xerographic Cartridge (RRP 9.
Primary Fault Isolation Procedures 5.12 - Toner on Back of Print, continued Step Actions and Questions FUSER INSPECTION Yes Go to step 5 1. Generate a test print and slide the Fuser Assembly out of the printer just as the sheet of paper exits the Fuser. 4 2. Slide the Fuser Assembly out of the printer and inspect the back of the sheet of paper. Is the back of the sheet of paper clean and free of toner when it exits the Fuser? UPPER EXIT INSPECTION 5 Clean the printer interior 1.
Primary Fault Isolation Procedures 5.13 - Skewed Image PROBLEM The image is twisted or is not parallel with the sides of the page. THE PRINTER NEITHER JAMS NOR DISPLAYS AN ERROR MESSAGE.
Primary Fault Isolation Procedures 5.13 - Skewed Image, continued Step Actions and Questions REGISTRATION ROLL INSPECTION 5 Yes No Go to step 6 Replace the Metal Registration Roll (RRP 9.43) and the Rubber Registration Roll (RRP 9.44) Go to step 7 Replace the 2ND BTR Assembly (RRP 9.75) Go to Suspect Components Replace the 2ND BTR Ca Assembly (RRP 9.73) 1. Generate a test print and slide the Fuser Assembly out of the printer just as the sheet of paper is moving through the Registration Rolls.
Primary Fault Isolation Procedures 5.14 - Damaged Prints PROBLEM The printed page exits the printer either wrinkled, creased, or torn. THE PRINTER NEITHER JAMS NOR DISPLAYS AN ERROR MESSAGE.
Primary Fault Isolation Procedures 5.14 - Damaged Prints, continued Step Actions and Questions TRAY 1 INSPECTION 8 Yes No Go to step 9 Clean Tray 1, or replace the broken components or replace the Tray Go to step 10 Replace the Metal Registration Roll (RRP 9.43) and the Rubber Registration Roll (RRP 9.44) Go to step 11 Replace the 2ND BTR Assembly (RRP 9.
Primary Fault Isolation Procedures 5.14 - Damaged Prints, continued Step Actions and Questions Yes UPPER EXIT INSPECTION 13 Go to step 14 Clean or replace the Lower Exit Assembly (RRP 9.101) and the Upper Exit Assembly (RRP 9.102) Go to Suspect Components Replace Exit 3 Roll Assembly (RRP 9.105) 1. Generate a test print and open the Upper Exit Cover just as the sheet of paper reaches Exit Roll 3. 2. Inspect the sheet of paper.
Primary Fault Isolation Procedures 5.15 - Unfused Image or Image Easily Rubs Off of Page PROBLEM The toner image is not completely fused to the paper. The image easily rubs off. THE PRINTER DISPLAYS NO ERROR MESSAGE.
Primary Fault Isolation Procedures 5.16 - A Repetitive Mark Appears on Each Print PROBLEM An identical mark or image defect appears on each, or every other, printed sheet. THE PRINTER DISPLAYS NO ERROR MESSAGE.
Primary Fault Isolation Procedures 5.17 - The Printed Image is Mottled PROBLEM The printed image is either mottled or is textured like an orange peel. THE PRINTER DISPLAYS NO ERROR MESSAGE. • Pressure Roll (RRP 9.
Primary Fault Isolation Procedures 5.18 - Image Not Registered Correctly on the Page PROBLEM The image area is not centered on the page or the image is bleeding off of the page. THE PRINTER DISPLAYS NO ERROR MESSAGE.
Primary Fault Isolation Procedures 5.19 - Color Layers are not Registered Correctly PROBLEM The four color images are not registered correctly and do not form a clean, four color image on the page. THE PRINTER DISPLAYS NO ERROR MESSAGE.
Primary Fault Isolation Procedures 5.20 - Color Representation Not Correct PROBLEM The color of the printed image is completely different than the computer image. THE PRINTER DISPLAYS NO ERROR MESSAGE.
Secondary Fault Isolation Procedures Section 6 - Secondary FIPs Contents 6.1 Electrical Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Secondary Fault Isolation Procedures 6 - Secondary FIPs Before entering the Secondary FIPs: 1. Is the printer plugged into a recommended AC wall outlet? 2. Is the AC power provided at the wall outlet within recommended specifications? 3. Is the AC power cord connected to the printer. 4. Is the AC power cord in good condition; not frayed or broken? 5. Is the printer properly grounded through the AC wall outlet? 6.
Secondary Fault Isolation Procedures 6.1 - Electrical Noise Step Actions and Questions Yes No SUSPECT COMPONENTS The following components are associated with this specific problem. One or more of these components may have failed partially or completely. If you cannot isolate the problem using this FIP, replace each component listed below, one at a time, until the problem disappears. • • • • 1 Motors and Motor PWBs Solenoids ROS Assembly (RRP 9.47) 2ND BTR Assembly (RRP 9.75) EXTERNAL NOISE 1.
Secondary Fault Isolation Procedures 6.1 - Electrical Noise, continued Step Actions and Questions No 7 Replace the MCU PWB (RRP 9.123) Is the Electrical Noise problem still present? Go to step 8 Problem solved. 8 Replace the Controller PWB (RRP 9.129) Is the Electrical Noise problem still present? Go to step 9 Problem solved. 9 Replace the Fuser Assembly (RRP 9.80) Go to suspect components Problem solved.
Getting Connected to Engine Diagnostics Section 7 - Getting Connected to Engine Diagnostics Contents Connecting to Engine Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Portable Computer to Printer Setup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Terminal Program Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Getting Connected to Engine Diagnostics Connecting to Engine Diagnostics This section explains how to access the two diagnostic areas of Engine Diagnostics. The two areas are: 1. Printing / Status Control 2. Diagnostics Control The performance of Fault Isolation within the Engine Diagnostics is covered in Section 9. Required Equipment The following equipment is required to connect to the Engine Diagnostics: 1. Portable Computer 2. Debug Cable (available from QMS, Inc.) 3.
Getting Connected to Engine Diagnostics Once the new connection setup procedure is completed, HyperTerminal will automatically connect to the serial cable through the Com port you selected. You are now ready to run the Engine Diagnostics (refer to section 9). VTERM (DOS O/S) 1. Bootup Portable Computer to DOS 2. At the C:\ prompt, type "VTERM" 3. Once VTERM has started, enter the setup menu, select "F5" 4.
Getting Connected to Engine Diagnostics Extent; select "ENTIRE SCREEN" Wide; select "OFF" Select "F5" to continue on to the next menu Protocol; select "ASCII TEXT" Maximum send rate; select "AT BAUD RATE" How many secs/10; select "1" End of line; select "CR-LF" Convert null lines to a space; select "NO" Remove escape sequences; select "NO" Stop upon receiving; leave blank The setup procedure is now completed, select "Esc" to end setup. 5.
Accessing Life Counters From Engine EEPROM Section 8 - Accessing Life Counters From Engine EEPROM Contents Life Counters Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 Retrieving Life Counters Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessing Life Counters From Engine EEPROM Life Counters Overview This section of the Technical Manual is to instruct you on how to access the Life Counters found in the Engine EEPROM. The data contained in the Life Counters can be very a useful troubleshooting tool. Typically, when the printer display (LCD) shows an error message, the technician will take the appropriate action to correct the discrepancy.
Removal and Replacement Procedures Section 9 - Removal and Replacement Procedures Contents Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5 Work Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5 Notations in the RRP Text . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal and Replacement Procedures Section 9 - Removal and Replacement Procedures Contents RRP 9.43 Metal Registration Roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-90 RRP 9.44 Rubber Registration Roll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-92 RRP 9.45 Registration Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal and Replacement Procedures Section 9 - Removal and Replacement Procedures Contents RRP 9.88 Temperature Sensor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-180 RRP 9.89 Fuser Exit Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-182 RRP 9.90 Exit-1 Roll Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-184 RRP 9.
Removal and Replacement Procedures Blank Page 9-4 magicolor 330 - Base Engine Service Manual
Removal and Replacement Procedures Removal and Replacement Procedures (RRPs) This section contains the removal and replacement procedures for major parts within the printer. Preparation Before you begin any Removal and Replacement Procedure: 1. Switch OFF the printer power. 2. Disconnect the AC power cord from the wall outlet. 3. Remove the Xerographic Cartridge and cover it with a dark cloth or place it in a sealed container to protect it from exposure to light. 4.
Removal and Replacement Procedures RRP 9.1 Front Cover Assembly (PL1.1.
Removal and Replacement Procedures RRP 9.1 Front Cover Assembly (PL1.1.1) Removal 1. Slide Tray 1 halfway out of the printer. 2. Open the Front Cover and let it rest on top of Tray 1. 3. Remove the two screws securing the two Hinge Plates to the Front Cover and remove the Plates. 4. Two the two screws securing the two Front Cover Supports to the printer frame. 5. Remove the Front Cover Assembly from the printer. Replacement 1. Slide Tray 1 halfway out of the printer. 2.
Removal and Replacement Procedures RRP 9.2 Inner Cover Assembly (PL1.1.
Removal and Replacement Procedures RRP 9.2 Inner Cover Assembly (PL1.1.10) Removal 1. Remove the Front Cover Assembly (RRP 9.1). 2. Remove the Xerographic Cartridge (RRP 9.48). 3. Remove the Tension Lever (RRP 9.72). 4. Remove the seven screws securing the Inner Cover to the printer frame and remove the Cover. Replacement 1. Position the Inner Cover against the printer frame, making sure the top of the Cover is under the lip of the Top Cover. 2.
Removal and Replacement Procedures RRP 9.3 Top Cover Assembly (PL1.1.
Removal and Replacement Procedures RRP 9.3 Top Cover Assembly (PL1.1.20) Removal 1. Remove the Rear Cover (RRP 9.4). 2. Open the Front Cover. 3. Remove the two screws securing the Top Cover to the front of the printer frame. 4. Open the Upper Exit Cover. 5. Lift the rear of the Top Cover off of the rear of the printer frame. 6. Reach under the Top Cover and disconnect P/J317 from the Operation Panel. 7.
Removal and Replacement Procedures RRP 9.4 Rear Cover (PL1.1.
Removal and Replacement Procedures RRP 9.4 Rear Cover (PL1.1.31) Removal 1. Open the Upper Exit Cover. 2. Remove the Harness Cover. 3. Slide the Main Paper Handling Assembly a few inches out of the printer. 4. Remove the six screws securing the Rear Cover to the printer frame and remove the Cover. Replacement 1. Open the Upper Exit Cover. 2. Slide the Main Paper Handling Assembly a few inches out of the printer. 3. Reinstall the Rear Cover onto the printer frame. 4.
Removal and Replacement Procedures RRP 9.5 Front Lower Cover (PL1.1.
Removal and Replacement Procedures RRP 9.5 Front Lower Cover (PL1.1.5) Removal 1. Remove Tray 1 from the printer. 2. Remove the two screws securing the Front Lower Cover to the printer frame and slide the Cover away from the frame. (Figure 1) Replacement 1. Slide the Front Lower Cover onto the printer frame, making sure the outside lip of the Cover is on top of the lip of the frame as shown in Figure 2. 2. Use two screws to secure the Front Lower Cover to the printer frame. 3. Reinstall Tray 1.
Removal and Replacement Procedures RRP 9.6 Filter Assembly (PL1.1.
Removal and Replacement Procedures RRP 9.6 Filter Assembly (PL1.1.32) Removal 1. Press the Filter release tab as you pull up on the Filter. 2. Slide the Filter out of the slot in the Rear Cover. Replacement 1. Position the Filter at the opening of the slot in the Rear Cover, making sure the release tab at the top of the Filter faces the latch on the Rear Cover. 2. Press the Filter release tab as you slide the Filter into the slot. 3.
Removal and Replacement Procedures RRP 9.7 Left Lower Cover (PL1.1.
Removal and Replacement Procedures RRP 9.7 Left Lower Cover (PL1.1.40) Removal 1. Remove the two screws securing the Left Lower Cover to the printer frame. 2. Lift the Cover and pull the front of the Cover away from the front of the printer frame and remove the Cover. Replacement 1. Position the Left Lower Cover against the printer frame. 2. Reposition the Cover so the two screw holes in the Cover line up with the two screw holes in the printer frame. 3.
Removal and Replacement Procedures RRP 9.8 Right Cover Assembly (PL1.1.
Removal and Replacement Procedures RRP 9.8 Right Cover Assembly (PL1.1.50) Removal 1. Slide the Main Paper Handling Assembly a few inches out of the printer. 2. Open the Front Cover. 3. Remove the two screw caps that are covering the heads of the two Right Cover screws. 4. Remove the two screws securing the Right Cover to the printer frame. 5. Slide the Cover to the rear of the printer and remove the Cover. Replacement 1. Slide the Main Paper Handling Assembly a few inches out of the printer. 2.
Removal and Replacement Procedures RRP 9.9 Operation Panel (PL1.1.
Removal and Replacement Procedures RRP 9.9 Operation Panel (PL1.1.60) Removal 1. Remove the Top Cover Assembly (RRP 9.3). 2. Disconnect the Operation Panel P/J. 3. Press the tabs that are located on the sides of the Operation Panel while you push the Panel out of the Top Cover. Replacement 1. Position the Operation Panel as shown in the figure. 2. Press the Operation Panel into the opening in the Top Cover. The Panel snaps into place. 3. Reconnect the Operation Panel P/J. 4.
Removal and Replacement Procedures RRP 9.10 Front Snubber (PL2.2.
Removal and Replacement Procedures RRP 9.10 Front Snubber (PL2.2.9) Removal 1. Remove Tray 1 from the printer. 2. Remove the two screws securing the Front Guide to the Tray. 3. Remove the Guide, along with the attached Front Snubber, from the Tray. 4. Squeeze the end of the plastic fastener securing the Front Snubber to the Guide and remove the fastener. 5. Remove the Front Snubber from the Front Guide. Replacement 1.
Removal and Replacement Procedures RRP 9.11 End Guide (PL2.2.
Removal and Replacement Procedures RRP 9.11 End Guide (PL2.2.16) Removal 1. Remove Tray 1 from the printer. 2. Position the Tray so the bottom faces up. 3. Remove the Sector Gear (RRP 9.12). 4. Raise the Bottom Plate. 5. Squeeze the End Guide handles and slide the End Guide to the end of the guide track and remove the End Guide. Replacement 1. Raise the Bottom Plate. 2. Insert the End Guide knob into the end of the guide track. 3. Squeeze the End Guide handles and slide the End Guide onto the track. 4.
Removal and Replacement Procedures RRP 9.12 Sector Gear (PL2.2.
Removal and Replacement Procedures RRP 9.12 Sector Gear (PL2.2.17) Removal 1. Remove Tray 1 from the printer. 2. Position the Tray so the bottom faces up. 3. Remove the five screws securing the Bottom Cover to the Tray and remove the Bottom Cover (Figure 1). 4. Remove the Sector Gear Spring from the Sector Gear (Figure 2). 5. Slide the Sector Gear so it is free of the End Guide knob and remove the Sector Gear. Replacement 1. Position Tray 1 so the bottom faces up. 2.
Removal and Replacement Procedures RRP 9.13 Feed Roll Assembly (PL3.1.
Removal and Replacement Procedures RRP 9.13 Feed Roll Assembly (PL3.1.1) Removal 1. Remove Tray 1 from the printer. 2. Remove the Rear Cover (RRP 9.4) 3. Remove the Main Paper Handling Assembly (RRP 9.36). 4. Remove the two screws securing the Turn Chute to the printer frame and remove the Turn Chute. 5. Remove the two screws securing the Option Plug/Jack Bracket to the rear of the printer frame and pull the Bracket away from the frame so you can access the Feed Gear. 6.
Removal and Replacement Procedures RRP 9.14 Feed Roll (PL3.1.
Removal and Replacement Procedures RRP 9.14 Feed Roll (PL3.1.3) We recommend that you replace Feed Rolls as a set. Removal 1. Remove Tray 1 from the printer. 2. Remove the Main Paper Handling Assembly (RRP 9.36). 3. Remove the two screws securing the Turn Chute to the printer frame and remove the Turn Chute. 4. Reach in through the empty paper feeder and spread the plastic arms of the Front Feed Roll as you lift the Roll off of the shaft. 5.
Removal and Replacement Procedures RRP 9.15 Feed Solenoid (PL3.1.
Removal and Replacement Procedures RRP 9.15 Feed Solenoid (PL3.1.9) Removal 1. Remove the Rear Cover (RRP 9.4) 2. Remove the two screws securing the Turn Chute to the printer frame and remove the Turn Chute. 3. Remove the two screws securing the Option Plug/Jack Bracket to the rear of the printer frame and pull the Bracket away from the frame so you can access the Feed Solenoid (Figure 1). 4. Disconnect P/J 103. 5. Remove the screw securing the Feed Solenoid to the printer frame (Figure 2). 6.
Removal and Replacement Procedures RRP 9.16 Turn Roll Assembly (PL3.1.
Removal and Replacement Procedures RRP 9.16 Turn Roll Assembly (PL3.1.11) Removal 1. Remove Tray 1 from the printer. 2. Remove the Main Paper Handling Assembly (RRP 9.36). 3. Remove the two screws securing the Turn Chute to the printer frame and remove the Turn Chute. 4. Remove the Turn IN Chute (RRP 9.20). 5. Remove the two screws securing the Tray Stopper to the printer frame and remove the Stopper. 6. Remove the E ring securing the front of the Turn Roll Shaft to the front bearing. 7.
Removal and Replacement Procedures RRP 9.17 Size Switch Assembly (PL3.1.
Removal and Replacement Procedures RRP 9.17 Size Switch Assembly (PL3.1.23) Removal 1. Remove the LVPS (RRP 9.119). 2. Remove the screw securing the Size Bracket to the printer frame and remove the Bracket. 3. Disconnect P/J 102 from the Size Switch PWB. 4. Remove the screw securing the Size Switch PWB to the Size Bracket and remove the PWB. Replacement 1.
Removal and Replacement Procedures RRP 9.18 No Paper Sensor Assembly (PL3.1.
Removal and Replacement Procedures RRP 9.18 No Paper Sensor Assembly (PL3.1.30) Removal 1. Remove Tray 1 from the printer. 2. Remove the Main Paper Handling Assembly (RRP 9.36). 3. Reach in through the empty paper feeder and hold onto the No Paper Sensor Bracket. 4. With the other hand reach in through the empty Paper Handling Assembly cavity and push in on the latches holding the No Paper Sensor Bracket to the printer frame. 5.
Removal and Replacement Procedures RRP 9.19 Low Paper Sensor (PL3.1.
Removal and Replacement Procedures RRP 9.19 Low Paper Sensor (PL3.1.35) Removal 1. Remove Tray 1 from the printer. 2. Remove the Main Paper Handling Assembly (RRP 9.36). 3. Reach in through the empty paper feeder and hold onto the No Paper Bracket. 4. With the other hand reach in through the empty Paper Handling Assembly cavity and push in on the four latches holding the No Paper Bracket to the printer frame. 5. When you have released the latch, pull the Bracket down into the empty paper feeder. 6.
Removal and Replacement Procedures RRP 9.20 Turn IN Chute (PL3.1.
Removal and Replacement Procedures RRP 9.20 Turn IN Chute (PL3.1.18) Removal 1. Remove the Main Paper Handling Assembly (RRP 9.36). 2. Press the rear pivot arm of the Turn IN Chute away from the printer frame and remove the arm from the pivot hole in the rear of the printer frame. 3. Slide the Turn IN Chute to the rear of the printer and free the front pivot arm from the pivot hole in the front of the printer frame. Replacement 1.
Removal and Replacement Procedures RRP 9.21 Universal Paper Tray (PL2.1.
Removal and Replacement Procedures RRP 9.21 Universal Paper Tray (PL2.1.1) Removal 1. Slide the Universal Paper Tray (Tray 1) out of the printer until the Tray stops. 2. Lift the front of the Tray and remove it from the printer. Replacement 1. Hold the Tray so the front is raised and insert the rear of the Tray into the printer. 2. Push the Tray in about an inch then lower the front so the Tray is horizontal and push the Tray all the way into the printer.
Removal and Replacement Procedures RRP 9.22 MSI Assembly (PL4.1.
Removal and Replacement Procedures RRP 9.22 MSI Assembly (PL4.1.1) Removal 1. Remove the two screws securing the MSI Assembly to the Main Paper Handling Assembly. 2. Open the Main Paper Handling Assembly far enough for you to access the two P/Js that are located at the at the front of Assembly. 3. Disconnect P/Js 91 and 92. 4. If installed, remove the screw securing the ground wire to the Main Paper Handling Assembly. 5.
Removal and Replacement Procedures RRP 9.23 MSI Front Cover (PL4.1.
Removal and Replacement Procedures RRP 9.23 MSI Front Cover (PL4.1.3) Removal 1. Remove the MSI Assembly (RRP 9.22). 2. Remove the screw securing the top of the MSI Front Cover to the MSI Frame. 3. Push down on the Cover latch while you pull the MSI Front Cover away from the MSI Frame. Replacement 1. Position the MSI Front Cover next to the MSI Frame. 2. Hook the latch that is located on the inside of the Cover, under the top lip of the MSI Frame. 3.
Removal and Replacement Procedures RRP 9.24 MSI Rear Cover (PL4.1.
Removal and Replacement Procedures RRP 9.24 MSI Rear Cover (PL4.1.4) Removal 1. Remove the MSI Assembly (RRP 9.22). 2. Remove the screw securing the top of the MSI Rear Cover to the MSI Frame. 3. Push down on the Cover latch while you pull the MSI Rear Cover away from the MSI Frame. Replacement 1. Position the MSI Rear Cover next to the MSI Frame. 2. Hook the latch that is located on the inside of the Cover, under the top lip of the MSI Frame. 3. Push the Cover onto the Frame.
Removal and Replacement Procedures RRP 9.25 MSI Tray Assembly (PL4.1.
Removal and Replacement Procedures RRP 9.25 MSI Tray Assembly (PL4.1.10) Removal 1. Raise the MSI Tray until it is at approximately 90° to the MSI Assembly. 2. Press in on the front arm of the MSI Tray as you pull the front of the MSI Tray free of the MSI Frame. 3. Slide the MSI Tray forward to free the rear of the MSI Tray from the MSI Frame. 4. Remove the MSI Tray Assembly. Replacement 1. Position the MSI Tray so it is at approximately 90° to the MSI Assembly. 2.
Removal and Replacement Procedures RRP 9.26 MSI Top Cover Assembly (PL4.2.
Removal and Replacement Procedures RRP 9.26 MSI Top Cover Assembly (PL4.2.4) Removal 1. Remove the MSI Front Cover (RRP 9.23). 2. Remove the MSI Rear Cover (RRP 9.24). 3. Remove the two screws securing the MSI Top Cover Assembly to the MSI Frame and remove the Top Cover (Figure 1). 4. Release the two latches securing the MSI Harness Plate to the MSI Top Cover and remove the Plate (Figure 2). 5. Disconnect the P/Js that are attached to the two Sensors on the Top Cover. Replacement 1.
Removal and Replacement Procedures RRP 9.27 MSI Edge Sensor (PL4.2.
Removal and Replacement Procedures RRP 9.27 MSI Edge Sensor (PL4.2.6) Removal 1. Remove the MSI Top Cover Assembly (RRP 9.26). 2. Remove the screw securing the MSI Edge Sensor to the Top Cover and remove the Sensor. Replacement 1. Reinstall the MSI Edge Sensor onto the MSI Top Cover Assembly, making sure the positioning tab on the bottom of the Sensor fits into the hole in the Top Cover Assembly. 2. Use one screw to secure the MSI Edge Sensor to the MSI Top Cover Assembly. 3.
Removal and Replacement Procedures RRP 9.28 MSI Short No Paper Sensor (PL4.2.
Removal and Replacement Procedures RRP 9.28 MSI Short No Paper Sensor (PL4.2.7) Removal 1. Remove the MSI Top Cover Assembly (RRP 9.26). 2. Squeeze the latches holding the MSI Short No Paper Sensor to the Top Cover and remove the Sensor. Replacement 1. Reinstall the MSI Short No Paper Sensor onto the MSI Top Cover Assembly. 2. Press the Sensor latches into the cutouts in the Cover. The Sensor snaps into place. 3. Reinstall the MSI Top Cover Assembly (RRP 9.26).
Removal and Replacement Procedures RRP 9.29 MSI Pick Up Roll (PL4.2.
Removal and Replacement Procedures RRP 9.29 MSI Pick Up Roll (PL4.2.11) We recommend that you replace Pick Up Rolls as a set. Removal 1. Remove the MSI Top Cover Assembly (RRP 9.26). 2. Release the latch holding the Front Core Roll to the Pick Up Shaft and slide the Roll away from the Front Pickup Roll. 3. Slide the Front Pick Up Roll toward the Front Core Roll, far enough so the Pick Up Roll clears the locking pin and remove the Front Pick Up Roll. 4.
Removal and Replacement Procedures RRP 9.30 MSI Roll Assembly (PL4.2.
Removal and Replacement Procedures RRP 9.30 MSI Roll Assembly (PL4.2.9) Removal 1. Remove the MSI Top Cover Assembly (RRP 9.26). 2. Unhook the Pick Up Spring from the Pick Up Gear. 3. Release the latches holding the Pick Up Gear to the Pick Up Shaft and slide the Pick Up Gear, Pick Up Cam Gear, and Lever Stopper off of the Shaft. 4. Remove the E ring securing the rear shaft bearing to the rear of the MSI. 5. Remove the E ring securing the front shaft bearing to the front of the MSI. 6.
Removal and Replacement Procedures RRP 9.31 MSI Pick Up Solenoid (PL4.2.
Removal and Replacement Procedures RRP 9.31 MSI Pick Up Solenoid (PL4.2.21) Removal 1. Remove the MSI Rear Cover (RRP 9.24). 2. Disconnect P/J 201B. 3. Remove the screw securing the MSI Pick Up Solenoid to the MSI Frame and remove the Solenoid. Replacement 1. Remove the MSI Rear Cover (RRP 9.24). 2. Hold down the MSI Pick Up Solenoid arm as you reinstall the Solenoid against the MSI frame. 3. Reposition the Solenoid so the two locating pins on the Frame line up with the two holes in the Solenoid. 4.
Removal and Replacement Procedures RRP 9.32 MSI Clutch (PL4.2.
Removal and Replacement Procedures RRP 9.32 MSI Clutch (PL4.2.26) Removal 1. Remove the MSI Rear Cover (RRP 9.24). 2. Disconnect P/J 202B. 3. Turn the MSI upside down and remove the three screws securing the MSI Holder to the MSI Frame and remove the Holder. 4. Disconnect the Pick Up Spring from the Clutch Bracket. 5. Remove the two screws securing the Clutch Bracket to the MSI Frame and carefully remove the Bracket. 6. Remove the MSI Gear from the MSI Shaft. 7. Remove the MSI Clutch from the MSI Frame. 8.
Removal and Replacement Procedures RRP 9.33 MSI Retard Pad Assembly (PL4.3.
Removal and Replacement Procedures RRP 9.33 MSI Retard Pad Assembly (PL4.3.3) Removal 1. Remove both MSI Pick Up Rolls (RRP 9.29). 2. Push the MSI Bottom Plate out of the way. 3. Push down and release the two latches securing the MSI Retard Pad Assembly to the MSI Frame and swing the Assembly down and out of the Frame. Replacement 1. Position the MSI Retard Pad Assembly so the arms are at the bottom and the springs are facing the MSI Frame. 2. Push the MSI Bottom Plate out of the way. 3.
Removal and Replacement Procedures RRP 9.34 MSI Bottom Assembly (PL4.3.
Removal and Replacement Procedures RRP 9.34 MSI Bottom Assembly (PL4.3.9) Removal 1. Remove the MSI Top Cover (RRP 9.26). 2. Remove the Pick Up Spring from the Clutch Bracket. 3. Remove the E ring securing the Pick Up Shaft to the Front MSI Bearing. 4. Remove the E ring securing the Pick Up Shaft to the Rear MSI Bearing and remove the Shaft. 5. Carefully pry the rear pivot arm of the MSI Bottom Assembly out of the pivot hole in the MSI Frame. 6.
Removal and Replacement Procedures RRP 9.35 MSI Long No Paper Sensor (PL4.3.
Removal and Replacement Procedures RRP 9.35 MSI Long No Paper Sensor (PL4.3.16) Removal 1. Remove the MSI Bottom Assembly (RRP 9.34). 2. Spread the latches securing the MSI Long No Paper Sensor to the MSI Bottom Assembly, and remove the Sensor. Replacement 1. Position the MSI Long No Paper Sensor onto the MSI Bottom Assembly so the position tab on the Assembly fits through the positioning hole at the end of the Sensor. 2. Spread the latches and press the Sensor onto the MSI Bottom Assembly.
Removal and Replacement Procedures RRP 9.36 Main Paper Handling Assembly (PL5.1.
Removal and Replacement Procedures RRP 9.36 Main Paper Handling Assembly (PL5.1.1) Removal 1. Remove the MSI Assembly (RRP 9.22). 2. Slide the Main Paper Handling Assembly far enough out of the printer so you can reach the Assembly Rails. 3. Push in on the Front Rail latch as you slide the front of the Assembly out far enough to disengage the latch. 4. Push in on the Rear Rail latch as you slide the rear of the Assembly out far enough to disengage the latch. 5.
Removal and Replacement Procedures RRP 9.37 Paper Handling Turn Chute Assembly (PL5.1.
Removal and Replacement Procedures RRP 9.37 Paper Handling Turn Chute Assembly (PL5.1.4) Removal 1. Remove the MSI Assembly (RRP 9.22). 2. Remove the two screws securing the Main Paper Handling Cover to the Main Paper Handling Assembly and remove the Cover. 3. Remove the Pre-Registration Chute Assembly (RRP 9.38). 4. Pry free the front and rear pivot arms located at the bottom of the Paper Handling Turn Chute Assembly and lift up on the bottom of the Chute Assembly. 5.
Removal and Replacement Procedures RRP 9.38 Pre-Registration Chute Assembly (PL5.1.
Removal and Replacement Procedures RRP 9.38 Pre-Registration Chute Assembly (PL5.1.5) Removal 1. Slide the Main Paper Handling Assembly out of the printer. You do not need to remove the Assembly. 2. Remove the two screws securing the Pre-Registration Chute Assembly to the Main Paper Handling Assembly and remove the Chute Assembly. Replacement 1. Position the Pre-Registration Chute Assembly with the pinch rolls facing down. 2.
Removal and Replacement Procedures RRP 9.39 Registration Chute Assembly (PL5.1.
Removal and Replacement Procedures RRP 9.39 Registration Chute Assembly (PL5.1.6) Removal 1. Slide the Main Paper Handling Assembly out of the printer. You do not need to remove the Assembly. 2. Remove the E ring securing the rear arm of the Registration Chute Assembly to the Main Paper Handling Assembly. 3. Remove the screw securing the ground wire to the Assembly and remove the wire. 4. Open the Registration Chute Assembly. 5. Slide the Chute Assembly to the rear and remove the Assembly. Replacement 1.
Removal and Replacement Procedures RRP 9.40 Pre-Registration Roll Assembly (PL5.2.
Removal and Replacement Procedures RRP 9.40 Pre-Registration Roll Assembly (PL5.2.4) Removal 1. Remove the Pre-Registration Clutch (RRP 9.41). 2. Slide the green Pre-Registration Knob off of the Pre-Registration Shaft (Figure 1). 3. Remove two screws securing the MSI Out Holder to the Main Paper Handling Assembly and pull the Holder away from the Assembly. 4. Remove the E ring securing the front of the Pre-Registration Shaft to the Main Paper Handling Assembly frame. 5.
Removal and Replacement Procedures RRP 9.41 Pre-Registration Clutch (PL5.2.
Removal and Replacement Procedures RRP 9.41 Pre-Registration Clutch (PL5.2.8) Removal 1. Remove the Main Paper Handling Assembly (RRP 9.36). 2. Remove the Pre-Registration Chute Assembly (RRP 9.38). 3. Turn the Main Paper Handling Assembly over and disconnect P/J 95 from the Pre-Registration Clutch. 4. Remove the two screws securing the Pre-Registration Gear Assembly to the Main Paper Handling Assembly and remove the Gear Assembly (Figure 2). 5.
Removal and Replacement Procedures RRP 9.42 Registration Clutch (PL5.2.
Removal and Replacement Procedures RRP 9.42 Registration Clutch (PL5.2.15) Removal 1. Remove the Main Paper Handling Assembly (RRP 9.36). 2. Turn the Main Paper Handling Assembly over and disconnect P/J 94 from the Registration Clutch. 3. Open the Registration Chute Assembly. 4. Remove the E ring securing the Registration Clutch to the rear of the Metal Registration Roll and remove the Registration Clutch from the Roll. Replacement 1.
Removal and Replacement Procedures RRP 9.43 Metal Registration Roll (PL5.2.
Removal and Replacement Procedures RRP 9.43 Metal Registration Roll (PL5.2.16) Removal 1. Remove the Registration Clutch (RRP 9.42). 2. Remove the Registration Brake Clutch (RRP 9.46). 3. Remove the E ring securing the Out Gear at front end of the Metal Registration Roll and remove the Gear. 4. Remove the rear bearing from the Metal Registration Roll. 5.
Removal and Replacement Procedures RRP 9.44 Rubber Registration Roll (PL5.2.
Removal and Replacement Procedures RRP 9.44 Rubber Registration Roll (PL5.2.24) Removal 1. Remove the Metal Registration Roll (RRP 9.43). 2. Remove the E ring at the front of the Rubber Registration Roll securing the Gear to the Roll and remove the Gear. 3. Remove the E ring securing the rear of the Rubber Registration Roll to the Main Paper Handling Assembly. 4. Remove the rear bearing and Spring from the end of the Rubber Registration Roll. 5.
Removal and Replacement Procedures RRP 9.45 Registration Sensor (PL5.2.
Removal and Replacement Procedures RRP 9.45 Registration Sensor (PL5.2.28) Removal 1. Remove the Main Paper Handling Assembly (RRP 9.36). 2. Turn the Main Paper Handling Assembly over and disconnect P/J 93 from the Registration Sensor. 3. Carefully spread the Sensor latch arms as you lift the Sensor away from the latch and off of the Main Paper Handling Assembly. Replacement 1.
Removal and Replacement Procedures RRP 9.46 Registration Brake Clutch (PL5.2.
Removal and Replacement Procedures RRP 9.46 Registration Brake Clutch (PL5.2.20) Removal 1. Remove the Main Paper Handling Assembly (RRP 9.36). 2. Turn the Main Paper Handling Assembly over and disconnect P/J 109 from the Registration Brake Clutch (Figure 1). 3. Remove the three screws securing the Registration Brake Clutch Assembly to the side of the Main Paper Handling Assembly and remove the Assembly (Figure 2). 4.
Removal and Replacement Procedures RRP 9.47 ROS Assembly (PL6.1.
Removal and Replacement Procedures RRP 9.47 ROS Assembly (PL6.1.1) Removal 1. Remove the Top Cover Assembly (RRP 9.3). 2. Remove the eight screws securing the ROS Cover to the printer frame and remove the Cover. 3. Disconnect P/J 121 and P/J 122 from the Laser Diode PWB. 4. Disconnect P/J 124 from the SOS Sensor PWB. 5. Remove the four screws securing the ROS Assembly to the printer frame. 6.
Removal and Replacement Procedures RRP 9.48 Xerographic Cartridge (PL6.1.
Removal and Replacement Procedures RRP 9.48 Xerographic Cartridge (PL6.1.11) Removal 1. Open the Front Cover. 2. Lower the IBT Tension Lever. 3. Move the Xerographic Cartridge locking lever to the right. 4. Pull the Xerographic Cartridge approximately eight inches out of the print engine. 5. Use one hand to hold onto the Cartridge strap and use the other hand to pull the Cartridge free of the print engine. 6.
Removal and Replacement Procedures RRP 9.49 Waste Toner Box (PL6.1.
Removal and Replacement Procedures RRP 9.49 Waste Toner Box (PL6.1.12) Removal 1. Open the Front Cover. 2. Lower the IBT Tension Lever. 3. Place your forefinger under the Waste Toner Box lip and push down with your thumb on the Waste Toner Box latch. 4. Pull the Waste Toner Box straight out and remove it from the print engine. Keep the Waste Toner Box level. The Box contains toner. Do not turn the Box upside down. Replacement 1. Open the Front Cover. 2. Slide the Waste Toner Box into the Toner Box cavity.
Removal and Replacement Procedures RRP 9.50 ADC Sensor Assembly (PL6.1.
Removal and Replacement Procedures RRP 9.50 ADC Sensor Assembly (PL6.1.20) Removal 1. Remove the Xerographic Cartridge (RRP 9.48). 2. Remove the Inner Cover Assembly (RRP 9.2). 3. Disconnect P/J 81 from the ADC Sensor Assembly. 4. Remove the E ring securing the front of the ADC Sensor Assembly to the front of the printer frame. 5. Reach inside the printer cavity and slide the front end of the ADC Sensor out of the hole at the front of the printer. 6.
Removal and Replacement Procedures RRP 9.51 Erase Lamp Assembly (PL6.1.
Removal and Replacement Procedures RRP 9.51 Erase Lamp Assembly (PL6.1.30) Removal 1. Remove the XL Rail Assembly (RRP 9.52). 2. Use a screwdriver to release the three latches holding the Erase Lamp Assembly to the XL Rail Assembly and remove the Lamp. Replacement 1. Route the Erase Lamp wire through the hole in the top of the printer frame. 2. Position the Erase Lamp against the XL Rail Assembly so the three latches on the Lamp line up with the three holes in the Rail Assembly. 3.
Removal and Replacement Procedures RRP 9.52 XL Rail Assembly (PL6.1.
Removal and Replacement Procedures RRP 9.52 XL Rail Assembly (PL6.1.40) Removal 1. Remove the Xerographic Cartridge (RRP 9.48). 2. Remove the ROS Assembly (RRP 9.47). 3. Disconnect P/J 83 from the Waste Toner Sensor. 4. Disconnect P/J 89 from the Toner Box Sensor. 5. Free the wire harnesses from the wire clamps (Figure 1). 6. Disconnect P/J 86 from the Erase Lamp. 7. Remove the two screws securing the XL Rail Assembly to the front of the printer frame (Figure 2). 8.
Removal and Replacement Procedures RRP 9.53 Waste Toner Sensor (PL6.1.
Removal and Replacement Procedures RRP 9.53 Waste Toner Sensor (PL6.1.42) Removal 1. Remove the XL Rail Assembly (RRP 9.52). 2. Squeeze in both Sensor latch arms as you push down to free the Waste Toner Sensor from the XL Rail Assembly. Replacement 1. Position the Waste Toner Sensor on the XL Rail Assembly so the P/J faces the Erase Lamp Assembly. 2. Press the two Sensor latch arms into the cutouts in the XL Rail Assembly. The Sensor snaps into place. 3. Reinstall the XL Rail Assembly (RRP 9.52).
Removal and Replacement Procedures RRP 9.54 Toner Box Sensor (PL6.1.
Removal and Replacement Procedures RRP 9.54 Toner Box Sensor (PL6.1.43) Removal 1. Remove the XL Rail Assembly (RRP 9.52). 2. Squeeze the four Sensor latch arms as you push the Toner Box Sensor free from the XL Rail Assembly. 3. Disconnect P/J 83 from the Sensor. Replacement 1. Position the Toner Box Sensor on the XL Rail Assembly so the P/J faces away from the Erase Lamp Assembly and the Toner Box Sensor Actuator points up. 2. Press the four Sensor latch arms into the cutouts in the XL Rail Assembly.
Removal and Replacement Procedures RRP 9.55 Yellow (Y) Toner Cartridge (PL7.1.
Removal and Replacement Procedures RRP 9.55 Yellow (Y) Toner Cartridge (PL7.1.1) Removal 1. Open the Front Cover. 2. Push up and hold the Rotary Latch Lever that is located above and to the left of the Rotary Knob. 3. Turn the Rotary Knob in the direction of the arrows printed on the Knob. 4. Stop turning the Knob when the Yellow Toner Cartridge is lined up within the cutout just below the Rotary Knob.
Removal and Replacement Procedures RRP 9.56 Magenta (M) Toner Cartridge (PL7.1.
Removal and Replacement Procedures RRP 9.56 Magenta (M) Toner Cartridge (PL7.1.2) Removal 1. Open the Front Cover. 2. Push up and hold the Rotary Latch Lever that is located above and to the left of the Rotary Knob. 3. Turn the Rotary Knob in the direction of the arrows printed on the Knob. 4. Stop turning the Knob when the Magenta Toner Cartridge is lined up within the cutout just below the Rotary Knob.
Removal and Replacement Procedures RRP 9.57 Cyan (C) Toner Cartridge (PL7.1.
Removal and Replacement Procedures RRP 9.57 Cyan (C) Toner Cartridge (PL7.1.3) Removal 1. Open the Front Cover. 2. Push up and hold the Rotary Latch Lever that is located above and to the left of the Rotary Knob. 3. Turn the Rotary Knob in the direction of the arrows printed on the Knob. 4. Stop turning the Knob when the Cyan Toner Cartridge is lined up within the cutout just below the Rotary Knob.
Removal and Replacement Procedures RRP 9.58 Black (K) Toner Cartridge (PL7.1.
Removal and Replacement Procedures RRP 9.58 Black (K) Toner Cartridge (PL7.1.4) Removal 1. Open the Front Cover. 2. Push up and hold the Rotary Latch Lever that is located above and to the left of the Rotary Knob. 3. Turn the Rotary Knob in the direction of the arrows printed on the Knob. 4. Stop turning the Knob when the Black Toner Cartridge is lined up within the cutout just below the Rotary Knob.
Removal and Replacement Procedures RRP 9.59 Yellow (Y) Developer Assembly (PL7.1.
Removal and Replacement Procedures RRP 9.59 Yellow (Y) Developer Assembly (PL7.1.10) Removal 1. Open the Front Cover. 2. Remove the Yellow Toner Cartridge (RRP 9.55). 3. Remove the Xerographic Cartridge (RRP 9.48). 4. Remove the Top Cover Assembly (RRP 9.3). 5. Remove the Inner Cover Assembly (RRP 9.2). 6. Remove the Used Cartridge Sensor (RRP 9.70). 7. Remove the screw securing the Rotary Latch to the front of the printer frame and remove the Latch (Figure 1). 8.
Removal and Replacement Procedures RRP 9.60 Yellow (Y) Developer (PL7.1.
Removal and Replacement Procedures RRP 9.60 Yellow (Y) Developer (PL7.1.13) Removal 1. Remove the Yellow Developer Assembly (RRP 9.59). 2. Place the Yellow Developer Assembly, with the Magnet Roll down, on a flat and stable work surface. 3. Remove the three screws securing the Gear Cluster at the end of the Developer Assembly and remove the Cluster. 4. Remove the three screws securing the Upper Developer Assembly to the Lower Developer Assembly. 5.
Removal and Replacement Procedures RRP 9.61 Magenta (M) Developer Assembly (PL7.1.
Removal and Replacement Procedures RRP 9.61 Magenta (M) Developer Assembly (PL7.1.20) Removal 1. Open the Front Cover. 2. Remove the Magenta Toner Cartridge (RRP 9.56). 3. Remove the Xerographic Cartridge (RRP 9.48). 4. Remove the Top Cover Assembly (RRP 9.3). 5. Remove the Inner Cover Assembly (RRP 9.2). 6. Remove the Used Cartridge Sensor (RRP 9.70). 7. Remove the screw securing the Rotary Latch to the front of the printer frame and remove the Latch (Figure 1). 8.
Removal and Replacement Procedures RRP 9.62 Magenta (M) Developer (PL7.1.
Removal and Replacement Procedures RRP 9.62 Magenta (M) Developer (PL7.1.23) Removal 1. Remove the Magenta Developer Assembly (RRP 9.61). 2. Place the Magenta Developer Assembly, with the Magnet Roll down, on a flat and stable work surface. 3. Remove the three screws securing the Gear Cluster at the end of the Developer Assembly and remove the Cluster. 4. Remove the three screws securing the Upper Developer Assembly to the Lower Developer Assembly. 5.
Removal and Replacement Procedures RRP 9.63 Cyan (C) Developer Assembly (PL7.1.
Removal and Replacement Procedures RRP 9.63 Cyan (C) Developer Assembly (PL7.1.30) Removal 1. Open the Front Cover. 2. Remove the Cyan Toner Cartridge (RRP 9.57). 3. Remove the Xerographic Cartridge (RRP 9.48). 4. Remove the Top Cover Assembly (RRP 9.3). 5. Remove the Inner Cover Assembly (RRP 9.2). 6. Remove the Used Cartridge Sensor (RRP 9.70). 7. Remove the screw securing the Rotary Latch to the front of the printer frame and remove the Latch. 8.
Removal and Replacement Procedures RRP 9.64 Cyan (C) Developer (PL7.1.
Removal and Replacement Procedures RRP 9.64 Cyan (C) Developer (PL7.1.33) Removal 1. Remove the Cyan Developer Assembly (RRP 9.63). 2. Place the Cyan Developer Assembly, with the Magnet Roll down, on a flat and stable work surface. 3. Remove the three screws securing the Gear Cluster at the end of the Developer Assembly and remove the Cluster. 4. Remove the three screws securing the Upper Developer Assembly to the Lower Developer Assembly. 5.
Removal and Replacement Procedures RRP 9.65 Black (K) Developer Assembly (PL7.1.
Removal and Replacement Procedures RRP 9.65 Black (K) Developer Assembly (PL7.1.40) Removal 1. Open the Front Cover. 2. Remove the Black Toner Cartridge (RRP 9.58). 3. Remove the Xerographic Cartridge (RRP 9.48). 4. Remove the Top Cover Assembly (RRP 9.3). 5. Remove the Inner Cover Assembly (RRP 9.2). 6. Remove the Used Cartridge Sensor (RRP 9.70). 7. Remove the screw securing the Rotary Latch to the front of the printer frame and remove the Latch (Figure 1). 8.
Removal and Replacement Procedures RRP 9.66 Black (K) Developer (PL7.1.
Removal and Replacement Procedures RRP 9.66 Black (K) Developer (PL7.1.43) Removal 1. Remove the Black Developer Assembly (RRP 9.65). 2. Place the Black Developer Assembly, with the Magnet Roll down, on a flat and stable work surface. 3. Remove the three screws securing the Gear Cluster at the end of the Developer Assembly and remove the Cluster. 4. Remove the three screws securing the Upper Developer Assembly to the Lower Developer Assembly. 5.
Removal and Replacement Procedures RRP 9.67 Rotary Frame Assembly (PL7.2.
Removal and Replacement Procedures RRP 9.67 Rotary Frame Assembly (PL7.2.2) Removal 1. Remove the Yellow Developer Assembly (RRP 9.59). 2. Remove the Magenta Developer Assembly (RRP 9.61). 3. Remove the Cyan Developer Assembly (RRP 9.63). 4. Remove the Black Developer Assembly (RRP 9.65). 5. If present, remove the screw securing the Rotary Knob the Rotary Shaft. 6. Release the Knob latch by inserting a screwdriver blade through the slot in the front of the Knob and pull the off of the Shaft (Figure 1). 7.
Removal and Replacement Procedures RRP 9.68 Rotary Sensor (PL7.2.
Removal and Replacement Procedures RRP 9.68 Rotary Sensor (PL7.2.22) Removal 1. Remove the duct for Developer Fan by first removing the Fan (RRP 9.122) then removing the screw securing the duct to the printer frame and removing the duct. 2. Remove the screw securing the Rotary Sensor Plate to the printer frame and remove the Plate, along with the attached Rotary Sensor, from the frame. 3. Disconnect P/J 58 from the Rotary Sensor. 4.
Removal and Replacement Procedures RRP 9.69 Cartridge Sensor (PL7.2.
Removal and Replacement Procedures RRP 9.69 Cartridge Sensor (PL7.2.26) Removal 1. Remove the Fuser Assembly (RRP 9.80). 2. Reach inside the empty Fuser cavity and slide the Cartridge Sensor Holder forward to unlatch the Holder from the printer frame (Figure 1). 3. Move the Holder around until the side latches on the Holder line up with the cutouts in the frame and the Holder is free of the frame. 4. Disconnect P/J 87 from the Cartridge Sensor. 5.
Removal and Replacement Procedures RRP 9.70 Used Cartridge Sensor (PL7.2.
Removal and Replacement Procedures RRP 9.70 Used Cartridge Sensor (PL7.2.30) Removal 1. Remove the Top Cover (RRP 9.3). 2. Remove the screw securing the Used Cartridge Sensor Plate to the printer frame and remove the Plate. 3. Disconnect P/J 88 from the Used Cartridge Sensor. 4. Remove the screw securing the Used Cartridge Sensor to the Used Cartridge Sensor Plate and remove the Sensor. Replacement 1. Position the Used Cartridge Sensor on the Sensor Plate so the screw holes line up. 2.
Removal and Replacement Procedures RRP 9.71 Transfer Assembly (PL8.1.
Removal and Replacement Procedures RRP 9.71 Transfer Assembly (PL8.1.3) Removal 1. Remove the High Voltage Power Supply (RRP 9.120). 2. Remove the XL Rail Assembly (RRP 9.52). 3. Remove the Main Paper Handling Assembly (RRP 9.36). 4. Remove the ADC Sensor Assembly (RRP 9.50). 5. Disconnect P/J 57 from the TR0 Sensor. 6. Remove the two screws securing the IBT Bracket to the rear of the printer frame and remove the Bracket (Figure 1) The IBT is easily scratched.
Removal and Replacement Procedures RRP 9.72 Tension Lever (PL8.1.
Removal and Replacement Procedures RRP 9.72 Tension Lever (PL8.1.4) Removal 1. Remove the Xerographic Cartridge (RRP 9.48). 2. Rotate the Tension Lever clockwise. 3. Loosen the screw securing the Tension Lever to the IBT Push In Shaft. 4. Slide the Tension Lever off of the Shaft. Replacement 1. Rotate the Tension Lever slightly to find the flat spot on the IBT Push In Shaft, then push the Lever as far as it will go onto the Shaft. 2. Tighten the screw securing the Tension Lever to the IBT Push In Shaft.
Removal and Replacement Procedures RRP 9.73 2nd BTR Cam Assembly (PL8.1.
Removal and Replacement Procedures RRP 9.73 2nd BTR Cam Assembly (PL8.1.10) Removal 1. Remove the 2nd BTR Assembly (RRP 9.75). 2. Remove the BTR Cam Solenoid (RRP 9.74). 3. Remove the Auger Assembly (RRP 9.77). 4. Remove the three screws securing the 2nd BTR Cam Assembly to the printer frame and pull the Assembly a few inches away from the rear frame. 5. Disconnect the DTS wire running to the BTR Cam Assembly. 6. Remove the 2nd BTR Cam Assembly. Replacement 1.
Removal and Replacement Procedures RRP 9.74 BTR Cam Solenoid (PL8.1.
Removal and Replacement Procedures RRP 9.74 BTR Cam Solenoid (PL8.1.15) Removal 1. Remove the High Voltage Power Supply (RRP 9.120). 2. Remove the screw securing the BTR Cam Solenoid to the BTR Side Bracket and remove the Solenoid. 3. Disconnect P/J 63 from the BTR Cam Solenoid. Replacement 1. Reinstall the BTR Cam Solenoid onto the BTR Side Bracket. 2. Line up with positioning hole and screw hole on the Solenoid with the positioning tab and screw hole on the Side Bracket.
Removal and Replacement Procedures RRP 9.75 2nd BTR Assembly (PL8.1.
Removal and Replacement Procedures RRP 9.75 2nd BTR Assembly (PL8.1.20) Removal 1. Remove the Transfer Assembly (RRP 9.71). 2. Remove the Belt Cleaner Assembly (RRP 9.76). 3. Reach through the empty Fuser Assembly cavity and slide the 2nd BTR Assembly out of the IBT Front and Rear Brackets and out of the printer. Replacement 1. Position the 2nd BTR so the gears face the rear of the printer and place the 2nd BTR Assembly on the frame inside the empty Fuser cavity. 2.
Removal and Replacement Procedures RRP 9.76 Belt Cleaner Assembly (PL8.1.
Removal and Replacement Procedures RRP 9.76 Belt Cleaner Assembly (PL8.1.30) Removal 1. Remove the Fuser Assembly (RRP 9.80). 2. Open the Front Cover. 3. Reach in through the empty Fuser Assembly cavity and hold the bottom of the Belt Cleaner Assembly. 4. Loosen the two screws securing the Cleaner Support to the printer frame and remove the Cleaner Support (Figure 1). 5. Slide the Belt Cleaner Assembly to the front of the printer and remove the Assembly through the Fuser cavity (Figure 2). Replacement 1.
Removal and Replacement Procedures RRP 9.77 Auger Assembly (PL8.1.
Removal and Replacement Procedures RRP 9.77 Auger Assembly (PL8.1.40) Removal 1. Remove the Transfer Assembly (RRP 9.71). 2. Remove 2nd BTR Assembly (RRP 9.75). 3. Remove the Fuser Drive Assembly (RRP 9.110). 4. Remove the two screws securing the IBT Rear Bracket to the rear of the printer frame and remove the Bracket. 5. Remove the screw securing the Auger Drive Assembly to the printer frame (Figure 1). 6. Remove the screw securing the Auger Tube to the rear of the printer frame (Figure 2). 7.
Removal and Replacement Procedures RRP 9.78 IBT Belt Assembly (PL8.2.
Removal and Replacement Procedures RRP 9.78 IBT Belt Assembly (PL8.2.2) Removal 1. Remove the Transfer Assembly (RRP 9.71). The IBT is easily scratched. When removing the Transfer Assembly be extremely careful that you do not touch the surface of the IBT with your fingers or scrape the IBT against other components. 2. Place the Transfer Assembly on a clean, flat, and stable work surface. 3.
Removal and Replacement Procedures RRP 9.79 TR0 Sensor (PL8.2.
Removal and Replacement Procedures RRP 9.79 TR0 Sensor (PL8.2.12) Removal 1. Remove the Transfer Assembly (RRP 9.71). 2. Disconnect the P/J from the TR0 Sensor. 3. Remove the screw securing the TR0 Sensor to the IBT frame and remove the Sensor. Replacement 1. Insert the LEDs of the TR0 Sensor through the slot in the IBT frame. 2. Use one screw to secure the TR0 Sensor to the IBT frame. 3. Reconnect the P/J to the TR0 Sensor. 4. Reinstall the Transfer Assembly (RRP 9.71).
Removal and Replacement Procedures RRP 9.80 Fuser Assembly (PL9.1.
Removal and Replacement Procedures RRP 9.80 Fuser Assembly (PL9.1.1) Removal 1. Slide Tray 1 a few inches out of the printer so you can access the screw that prevents the Fuser Assembly from sliding out of the printer. 2. Remove the screw securing the Fuser Assembly to the printer frame. 3. Slide the Fuser Assembly a few inches out of the printer. 4. Lift the end of the Fuser Assembly and pull the Assembly out of the printer. Replacement 1.
Removal and Replacement Procedures RRP 9.81 Main Fuser Assembly (PL9.1.
Removal and Replacement Procedures RRP 9.81 Main Fuser Assembly (PL9.1.2) Removal 1. Remove the Oil Roll Assembly (RRP 9.82). 2. Disconnect the P/Js that are located at the end of the Main Fuser Assembly. 3. Remove the two screws securing the Main Fuser Assembly to the Fuser Tray and lift the Assembly up and out of the Tray. 4. Place the Main Fuser Assembly on a flat and stable work surface. Replacement 1. Lower the Main Fuser Assembly onto the Fuser Tray. 2.
Removal and Replacement Procedures RRP 9.82 Oil Roll Assembly (PL9.1.
Removal and Replacement Procedures RRP 9.82 Oil Roll Assembly (PL9.1.10) Removal 1. Slide the Fuser Assembly out of the printer. 2. Hold onto the recessed handle and lift the Oil Roll Assembly out of the Fuser Assembly. Replacement 1. Slide the Fuser Assembly out of the printer. 2. Hold onto the recessed handle and lower the Oil Roll Assembly into the Fuser Assembly. 3. Press on the Oil Roll Assembly until it snaps into place. 4. Slide the Fuser Assembly into the printer.
Removal and Replacement Procedures RRP 9.83 Pressure Roll (PL9.2.
Removal and Replacement Procedures RRP 9.83 Pressure Roll (PL9.2.9) Removal 1. Remove the Heat Roll Heat Rod (RRP 9.86). 2. Remove the Heat Roll (RRP 9.84). 3. Remove the Lower Guide Assembly (RRP 9.99). 4. Remove the screw securing the Fuser Inlet Plate to the Main Fuser Assembly and remove the Plate. 5. Lift the Pressure Roll front and rear bearings off of the front and rear Fuser Brackets and remove the Pressure Roll. Replacement 1.
Removal and Replacement Procedures RRP 9.84 Heat Roll (PL9.2.
Removal and Replacement Procedures RRP 9.84 Heat Roll (PL9.2.12) Removal 1. Remove the Heat Roll Heat Rod (RRP 9.86). 2. Remove the small ring that is attached to the rear end of the Heat Roll shaft. 3. Slide the Heat Roll Gear off of the rear of the Heat Roll shaft. 4. Remove the large ring that is attached to the rear Heat Roll bearing. 5. Slide the rear Heat Roll bearing off of the Heat Roll. 6. Remove the small ring that is attached to the front end of the Heat Roll shaft. 7.
Removal and Replacement Procedures RRP 9.85 Pressure Roll Heat Rod (PL9.2.
Removal and Replacement Procedures RRP 9.85 Pressure Roll Heat Rod (PL9.2.19) Removal 1. Remove the Upper Fuser Assembly (RRP 9.87). 2. Remove the shrink tubing that is covering the connectors linking the Pressure Roll Heat Rod and the Heat Roll Heat Rod. 3. Push out on the connector latch and disconnect the two Rods from each other. 4. Free the rear of Pressure Roll Heat Rod from the Fuser Rear Cover. 5. Slide the Pressure Roll Heat Rod out of the Pressure Roll.
Removal and Replacement Procedures RRP 9.86 Heat Roll Heat Rod (PL9.2.
Removal and Replacement Procedures RRP 9.86 Heat Roll Heat Rod (PL9.2.20) Removal 1. Remove the Upper Fuser Assembly (RRP 9.87). 2. Remove the shrink tubing that is covering the connectors linking the Pressure Roll Heat Rod and the Heat Roll Heat Rod. 3. Push out on the connector latch and disconnect the two Rods from each other. 4. Remove the screw securing the front of the Heat Roll Heat Rod to the front of the Main Fuser Assembly. 5. Free the rear of Heat Roll Heat Rod from the Fuser Rear Cover. 6.
Removal and Replacement Procedures RRP 9.87 Upper Fuser Assembly (PL9.2.
Removal and Replacement Procedures RRP 9.87 Upper Fuser Assembly (PL9.2.23) Removal 1. Remove the Main Fuser Assembly (RRP 9.81). 2. Remove the screw, located at the bottom of a long access hole at the front of the Upper Fuser Assembly, that secures the copper strap coming from the Upper Fuser Assembly to the Fuser Front Cover. 3.
Removal and Replacement Procedures RRP 9.88 Temperature Sensor Assembly (PL9.2.
Removal and Replacement Procedures RRP 9.88 Temperature Sensor Assembly (PL9.2.24) Removal 1. Remove the Upper Fuser Assembly (RRP 9.87). 2. Remove the screw securing the Temperature Sensor to the Upper Fuser Assembly. 3. Disconnect P/J 75 from the Fuser Exit Sensor. 4. Remove the Temperature Sensor and the wire harness from the Upper Fuser Assembly. Replacement 1. Insert the Temperature Sensor through the opening in the top of the Upper Fuser Assembly. 2. Position the Sensor so the sensing head faces up.
Removal and Replacement Procedures RRP 9.89 Fuser Exit Sensor (PL9.2.
Removal and Replacement Procedures RRP 9.89 Fuser Exit Sensor (PL9.2.25) Removal 1. Remove the Main Fuser Assembly (RRP 9.81). 2. Raise the Upper Guide Assembly so it is out of the way. 3. Remove the screw securing the Lower Exit Guide to the Main Fuser Assembly. 4. Slide the Lower Exit Guide to the to free the three latches that are located under the Guide and remove the Guide from the Main Fuser Assembly. 5. Disconnect P/J 75 from the Fuser Exit Sensor. 6.
Removal and Replacement Procedures RRP 9.90 Exit-1 Roll Assembly (PL9.3.
Removal and Replacement Procedures RRP 9.90 Exit-1 Roll Assembly (PL9.3.7) Removal 1. Remove the Main Fuser Assembly (RRP 9.81). 2. Place the Fuser Tray Assembly on a flat and stable work surface. 3. Remove the E ring securing the front of the Exit-1 Roll Shaft to the front bearing and slide the bearing back along the Shaft. 4. Slide the front of the Shaft along the slot in the front of the Fuser Tray Assembly so you can free the rear of the Shaft from the rear bearing. 5.
Removal and Replacement Procedures RRP 9.91 Exchange Chute (PL9.3.
Removal and Replacement Procedures RRP 9.91 Exchange Chute (PL9.3.10) Removal 1. Remove the Main Fuser Assembly (RRP 9.81). 2. Place the Fuser Tray on a flat and stable work surface. 3. Remove the screw securing the Exchange Stopper-R to the Tray and remove the Stopper. 4. Pull the rear of the Exchange Chute free from the Exchange Solenoid. 5. Remove the screw securing the Exchange Stopper-F to the Tray and remove the Stopper. 6.
Removal and Replacement Procedures RRP 9.92 Exchange Solenoid (PL9.3.
Removal and Replacement Procedures RRP 9.92 Exchange Solenoid (PL9.3.16) Removal 1. Remove the Oil Cam Solenoid (RRP 9.93). 2. Remove the Exchange Chute (RRP 9.91). 3. Remove the screw securing the Exchange Bracket to the Fuser Tray and slide the Exchange Bracket out of the Tray (Figure 1). 4. Remove the two screws securing the Exchange Solenoid to the Exchange Bracket and remove the Solenoid (Figure 2). Replacement 1. Reinstall the Exchange Solenoid onto the Exchange Bracket. 2.
Removal and Replacement Procedures RRP 9.93 Oil Cam Solenoid (PL9.3.
Removal and Replacement Procedures RRP 9.93 Oil Cam Solenoid (PL9.3.21) Removal 1. Remove the Main Fuser Assembly (RRP 9.81). 2. Place the Fuser Tray on a flat and stable work surface. 3. Remove the two screws securing the Fuser Rear Rail to the Fuser Tray and pull the Rail away from Tray (Figure 1). 4. Disconnect P/J 73 from the Oil Cam Solenoid. 5. Remove the two screws securing the Oil Cam Solenoid to the Fuser Tray and remove the Solenoid. Replacement 1.
Removal and Replacement Procedures RRP 9.94 Oil Cam Assembly (PL9.3.
Removal and Replacement Procedures RRP 9.94 Oil Cam Assembly (PL9.3.22) Removal 1. Remove the Oil Cam Solenoid (RRP 9.93). 2. Gently pry up and release the two latches on the top of the Fuser Tray Lever, and also release the two latches, one on either end of the Tray Lever, and remove the Lever. 3. Remove the E ring securing the front of the Oil Cam Assembly to the Fuser Tray. 4. Slide the front bear forward and swing the front of the Oil Cam Assembly out of the channel in the Fuser Tray. 5.
Removal and Replacement Procedures RRP 9.95 CRU Switch Assembly (PL9.3.
Removal and Replacement Procedures RRP 9.95 CRU Switch Assembly (PL9.3.25) Removal 1. Remove the Fuser Assembly (RRP 9.80). 2. Remove the Oil Roll Assembly (RRP 9.82). 3. Remove the two screws securing the Fuser Rear Rail and remove the Rail. 4. Gently pry up the two latches on the top of the Fuser Tray Lever and release the two side latches, one on either end of the Tray Lever, and remove the Lever. 5. Disconnect P/J77 from the CRU Switch. 6.
Removal and Replacement Procedures RRP 9.96 Cleaner Cam Solenoid (PL9.4.
Removal and Replacement Procedures RRP 9.96 Cleaner Cam Solenoid (PL9.4.23) Removal 1. Remove the Main Fuser Assembly (RRP 9.81). 2. Place the Fuser Tray on a flat and stable work surface. 3. Remove the two screws securing the Fuser Rear Rail to the Fuser Tray and pull the Rail away from Tray (Figure 1). 4. Disconnect P/J 62 from the Cleaner Cam Solenoid and free the wire from the wire clip that is attached to the Input Bracket. 5.
Removal and Replacement Procedures RRP 9.97 Cleaner Cam Assembly (PL9.4.
Removal and Replacement Procedures RRP 9.97 Cleaner Cam Assembly (PL9.4.26) Removal 1. Remove the Cleaner Cam Solenoid (RRP 9.96). 2. Remove the two screws securing the Fuser Front Rail to the Fuser Tray and remove the Rail. 3. Remove E ring securing Cleaner Cam to the Cleaner Cam Assembly shaft and remove the Cam. 4. Remove the pin from the front end of the Cleaner Cam Assembly shaft. 5. Slide the Cleaner Cam Assembly out of the Fuser Tray. Replacement 1.
Removal and Replacement Procedures RRP 9.98 Upper Guide Assembly (PL9.2.
Removal and Replacement Procedures RRP 9.98 Upper Guide Assembly (PL9.2.32) Removal 1. Remove the Oil Roll Assembly (RRP 9.82). 2. Raise the Upper Guide Assembly and remove the pivot arms in the Assembly from the cutouts in the Fuser frame. Replacement 1. Position the Upper Guide Assembly as shown in the figure and insert the front and rear pivot arms into the cutouts in the Fuser frame. 2. Close the Upper Guide Assembly. 3. Reinstall the Oil Roll Assembly (RRP 9.82).
Removal and Replacement Procedures RRP 9.99 Lower Guide Assembly (PL9.2.
Removal and Replacement Procedures RRP 9.99 Lower Guide Assembly (PL9.2.26) Removal 1. Remove the Upper Guide Assembly (RRP 9.98). 2. Remove the screw securing the Lower Guide Assembly to the frame. 3. Slide the Guide to the rear of the Fuser to unhook the latches, and remove the Guide. Replacement 1. Reinstall the Lower Exit Guide by positioning the Guide slightly to the rear of the installed position and with the Heat Roll Fingers resting on the Heat Roll. 2.
Removal and Replacement Procedures RRP 9.100 Exit Tray (PL10.1.
Removal and Replacement Procedures RRP 9.100 Exit Tray (PL10.1.10) Removal 1. Collapse the Exit Tray extensions. 2. Close the Exit Tray. 3. Remove the front pivot arm of the Tray from the front pivot hole in the printer frame. 4. Remove the rear pivot arm of the Tray from the rear pivot hole in the printer frame and remove the Exit Tray. Replacement 1. Insert the rear pivot arm of the Tray into the rear pivot hole in the printer frame. 2.
Removal and Replacement Procedures RRP 9.101 Lower Exit Assembly (PL10.1.
Removal and Replacement Procedures RRP 9.101 Lower Exit Assembly (PL10.1.1) Removal 1. Remove the Upper Exit Assembly (RRP 9.102). 2. Disconnect P/J 161 from the P/J the near the top rear of the Lower Exit Assembly. 3. Disconnect P/J 111 from the P/J near the top rear of the Lower Exit Assembly. 4. Remove the five screws securing the Lower Exit Assembly to the printer frame. 5. Lift the Lower Exit Assembly to unhook the top of the Assembly from the printer frame and remove the Assembly. 6.
Removal and Replacement Procedures RRP 9.102 Upper Exit Assembly (PL10.1.
Removal and Replacement Procedures RRP 9.102 Upper Exit Assembly (PL10.1.2) Removal 1. Open the Upper Exit Assembly. 2. Gently pry the Lower Exit Assembly rear pivot arm out of the pivot hole in the rear of the Upper Exit Assembly and remove the Upper Exit Assembly. Replacement 1. Position the Upper Exit Assembly at about a 45° angle to the printer frame. 2. Insert the front pivot hole of the Upper Exit Assembly into the front pivot arm of the Lower Exit Assembly. 3.
Removal and Replacement Procedures RRP 9.103 Full Stack Sensor (PL10.2.
Removal and Replacement Procedures RRP 9.103 Full Stack Sensor (PL10.2.21) Removal 1. Remove the Lower Exit Assembly (RRP 9.101). 2. Remove the screw securing the Full Stack Sensor to the Lower Exit Assembly. 3. Release the Full Stack Sensor wire harness from the wire clamp. 4. Disconnect P/J167 from the Sensor and remove the Sensor. Replacement 1. Reconnect P/J167 to the Full Stack Sensor. 2. Route the Full Stack Sensor wire harness through the wire clamp. 3.
Removal and Replacement Procedures RRP 9.104 Exit-2 Roll Assembly (PL10.2.
Removal and Replacement Procedures RRP 9.104 Exit-2 Roll Assembly (PL10.2.5) Removal 1. Remove the Lower Exit Assembly (RRP 9.101). 2. Place the Lower Exit Assembly on a flat and stable work surface. 3. Remove the E ring securing the Spur Gear to the front of the Exit-2 Roll Shaft and remove the Gear. 4. Remove the E ring securing the Spur Gear to the rear of the Exit-2 Roll Shaft and remove the Gear. 5. Slide the Front and Rear Bearings off of the Exit-2 Roll Shaft. 6.
Removal and Replacement Procedures RRP 9.105 Exit-3 Roll Assembly (PL10.2.
Removal and Replacement Procedures RRP 9.105 Exit-3 Roll Assembly (PL10.2.7) Removal 1. Remove the Top Cover (RRP 9.3). 2. Open the Lower Exit Assembly. 3. Remove the E ring securing the Spur Gear to the front of the Exit-3 Roll Shaft and remove the Gear. 4. Remove the E ring securing the Exit-3 Roll Shaft to the rear of the Lower Exit Assembly. 5. Slide the Front and Rear Bearings off of the Exit-3 Roll Shaft. 6. Remove the Exit-3 Roll Assembly from the Lower Exit Assembly. Replacement 1.
Removal and Replacement Procedures RRP 9.106 Top Exit Sensor (PL10.2.
Removal and Replacement Procedures RRP 9.106 Top Exit Sensor (PL10.2.12) Removal 1. Remove the Lower Exit Assembly (RRP 9.101). 2. Squeeze the four latches securing the Top Exit Sensor to the Lower Exit Assembly and remove the Sensor. Replacement 1. Slide the Top Exit Sensor Actuator through the slot in the Assembly. 2. Press the Sensor against the Lower Exit Assembly until the latches snap into place. 3. Make sure the Actuator moves freely. 4. Reinstall the Lower Exit Assembly (RRP 9.101).
Removal and Replacement Procedures RRP 9.107 Exit Chute Switch (PL10.2.
Removal and Replacement Procedures RRP 9.107 Exit Chute Switch (PL10.2.13) Removal 1. Remove the Lower Exit Assembly (RRP 9.101). 2. Squeeze the latches holding the Exit Chute Switch to the Lower Exit Assembly and remove the Switch. Replacement 1. Position the Exit Chute Switch against the Lower Exit Assembly. 2. Line up the positioning pin and the two latches on the Sensor with the three holes in the Lower Exit Assembly. 3. Press the Sensor against the Assembly until the latches snap into place. 4.
Removal and Replacement Procedures RRP 9.108 Fuser Fan (PL10.2.
Removal and Replacement Procedures RRP 9.108 Fuser Fan (PL10.2.15) Removal 1. Remove the Rear Cover (RRP 9.4). 2. Disconnect P/J 111 from the P/J near the top rear of the Lower Exit Assembly. 3. Spread the two latches securing the Fuser Fan to the Lower Exit Assembly and pull the Fan out of the Assembly. Replacement 1. Position the Fuser Fan so the label faces out and the wires exit the Fan at the top right. 2. Spread the two latches on the Lower Exit Assembly and push the Fuser Fan into the Assembly.
Removal and Replacement Procedures RRP 9.109 Paper Handling Drive Assembly (PL11.1.
Removal and Replacement Procedures RRP 9.109 Paper Handling Drive Assembly (PL11.1.1) Removal 1. Remove the High Voltage Power Supply (RRP 9.120). 2. Slide the Main Paper Handling Assembly out of the printer. 3. Remove the screw securing the wire clip to the Paper Handling Drive Assembly and move the clip and harness out of the way (Figure 1). 4. Remove the five screws securing the Paper Handling Drive Assembly to the printer frame and remove the Assembly (Figure 2). 5.
Removal and Replacement Procedures RRP 9.110 Fuser Drive Assembly (PL11.1.
Removal and Replacement Procedures RRP 9.110 Fuser Drive Assembly (PL11.1.2) Removal 1. Slide out the Fuser Assembly (RRP 9.80). 2. Remove the Low Voltage Power Supply (RRP 9.119). 3. Remove the Paper Handling Motor Assembly (RRP 9.111). 4. Remove the wire harness from the Paper Handling Motor Bracket. 5. Remove the screw securing the Paper Handling Motor Bracket to the Fuser Drive Assembly and remove the Bracket. 6.
Removal and Replacement Procedures RRP 9.111 Paper Handling Motor Assembly (PL11.1.
Removal and Replacement Procedures RRP 9.111 Paper Handling Motor Assembly (PL11.1.3) Removal 1. Remove the Rear Cover (RRP 9.4). 2. Disconnect P/J 49 and P/J 50 from the Paper Handling Motor PWB. 3. Remove the five screws securing the Paper Handling Motor Assembly to the Fuser Drive Assembly and remove the Motor Assembly. 4. Remove the two Motor Supports. Replacement 1. Reinstall the two Motor Supports between the Motor and the Motor PWB. 2.
Removal and Replacement Procedures RRP 9.112 Process Motor Assembly (PL11.1.
Removal and Replacement Procedures RRP 9.112 Process Motor Assembly (PL11.1.12) Removal 1. Remove the Rear Cover (RRP 9.4). 2. Disconnect P/J 51 and P/J 52 leading to the Process Motor PWB. 3. Remove the four screws securing the Process Motor Assembly to the Process Drive Assembly and remove the Motor Assembly. Replacement 1. Reinstall the Process Motor Assembly onto the Process Drive Assembly. 2. Line up the four screw holes in the Motor Assembly with the four screw holes in the Process Drive Assembly.
Removal and Replacement Procedures RRP 9.113 Process Drive Assembly (PL11.1.
Removal and Replacement Procedures RRP 9.113 Process Drive Assembly (PL11.1.10) Removal 1. Remove the Xerographic Cartridge (RRP 9.48). 2. Remove the Paper Handling Drive Assembly (RRP 9.109). 3. Disconnect P/J 51 and P/J 52 leading to the Process Motor PWB and unhook the wires from the wire harness clip that is attached to the Process Drive Assembly. 4. Remove the screw securing the HVPS Bracket and move the Bracket out of the way. 5.
Removal and Replacement Procedures RRP 9.114 Rotary Motor Assembly (PL11.1.
Removal and Replacement Procedures RRP 9.114 Rotary Motor Assembly (PL11.1.20) Removal 1. Remove the Rear Cover (RRP 9.4). 2. Disconnect P/J 247 from the Rotary Motor PWB. 3. Remove the three screws securing the Rotary Motor Assembly to the printer frame and remove the Motor. Replacement 1. Position the Rotary Motor Assembly so the wires are at the top. 2.
Removal and Replacement Procedures RRP 9.115 Rotary Motor PWB (PL11.1.
Removal and Replacement Procedures RRP 9.115 Rotary Motor PWB (PL11.1.21) Removal 1. Remove the Rear Cover (RRP 9.4). 2. Remove P/J 246, P/J 247, and P/J 254 from the Rotary Motor PWB. 3. Remove the screw securing the Rotary Motor PWB to the printer frame and remove the PWB. Replacement 1. Reinstall the Rotary Motor PWB onto the printer frame. 2. Reposition the PWB so the two positioning holes and the screw hole in the PWB line up with the two positioning tabs and screw hole in the printer frame. 3.
Removal and Replacement Procedures RRP 9.116 Dispense Motor Assembly (PL11.1.
Removal and Replacement Procedures RRP 9.116 Dispense Motor Assembly (PL11.1.22) Removal 1. Remove the Rotary Motor PWB (RRP 9.115). 2. Remove the two screws securing the Dispense Motor to the printer frame. 3. Slide the Dispense Motor up and slightly to the left to free the Motor shaft gear from the frame, and remove the Motor (inset). 4. Disconnect P/J 55 from the Dispense Motor. Replacement 1. Reconnect P/J 55 to the Dispense Motor. 2.
Removal and Replacement Procedures RRP 9.117 Developer Clutch Assembly (PL11.1.
Removal and Replacement Procedures RRP 9.117 Developer Clutch Assembly (PL11.1.23) Removal 1. Remove the Rotary Motor PWB (RRP 9.115). 2. Disconnect P/J 56 from the Developer Clutch. 3. Remove the Fuser Drive Assembly (RRP 9.110). 4. Remove the four screws securing the Developer Clutch to the printer frame and remove the Clutch. Replacement 1. Position the Developer Clutch Assembly so the wires are at the top of the Clutch. 2.
Removal and Replacement Procedures RRP 9.118 Developer Tie Plate (PL12.1.
Removal and Replacement Procedures RRP 9.118 Developer Tie Plate (PL12.1.4) Removal 1. Remove the Lower Exit Assembly (RRP 9.101). 2. Remove the Rear Cover (RRP 9.4). 3. Remove the Inner Cover (RRP 9.2). 4. Remove the wire and Wire Clamp from the Developer Tie Plate. 5. Remove the two screws securing the Developer Tie Plate to the rear of the printer frame. 6. Remove the two screws securing the Developer Tie Plate to the front of the printer frame. 7. Slide the Tie Plate up and out of the printer frame.
Removal and Replacement Procedures RRP 9.119 Low Voltage Power Supply (LVPS) (PL13.1.
Removal and Replacement Procedures RRP 9.119 Low Voltage Power Supply (LVPS) (PL13.1.1) Removal 1. Remove the Rear Cover (RRP 9.4). 2. Press in on the plug clip and disconnect P/J 35 from the top of the LVPS. 3. Press in on the plug clips and disconnect P/J 32 and P/J 33 from the LVPS. 4. Release the wire harness from the wire clip located at the top left of the LVPS. 5. Remove the four screws securing the LVPS to the printer frame - lift and remove the LVPS from the printer frame. Replacement 1.
Removal and Replacement Procedures RRP 9.120 High Voltage Power Supply (HVPS) (PL13.1.
Removal and Replacement Procedures RRP 9.120 High Voltage Power Supply (HVPS) (PL13.1.2) Removal 1. Remove the Rear Cover (RRP 9.4). 2. Disconnect P/J 41 and P/J 42 from the bottom of the HVPS. 3. Disconnect the five xerographic voltage P/Js from the HVPS. 4. Remove the four screws securing the HVPS to the HVPS Brackets and remove the HVPS. Replacement 1. Position the HVPS so xerographic connections A and C are at the top of the PWB. 2.
Removal and Replacement Procedures RRP 9.121 Top Cover Switch (PL13.1.
Removal and Replacement Procedures RRP 9.121 Top Cover Switch (PL13.1.3) Removal 1. Remove the Top Cover Assembly (RRP 9.3). 2. Disconnect P/J 195 from the Top Cover Switch. 3. Remove the screw securing the Top Cover Switch to the printer frame and remove the Switch. Replacement 1. Line up the two positioning holes and the screw hole in the Top Cover Switch with the two positioning tabs and the screw hole in the printer frame. 2. Use one screw to secure the Top Cover Switch to the printer frame. 3.
Removal and Replacement Procedures RRP 9.122 Developer Fan (PL13.1.
Removal and Replacement Procedures RRP 9.122 Developer Fan (PL13.1.5) Removal 1. Remove the Rear Cover (RRP 9.4). 2. Disconnect P/J 82 from the Developer Fan. 3. Pull out on the two Fan latches as you press the Developer Fan out of the Fan Duct. Replacement 1. Position the Developer Fan against the Developer Fan Duct so the label on the Fan faces out and the Fan wires are next to the cutout that is located in the bottom of the Duct. 2.
Removal and Replacement Procedures RRP 9.123 MCU PWB (PL13.2.
Removal and Replacement Procedures RRP 9.123 MCU PWB (PL13.2.1) Removal 1. Read all of the Life Counter values stored on the MCU PWB (see Section 9) and write them down. 2. Remove the Controller Chassis Assembly (RRP 9.127). 3. Disconnect the two screws securing the Ground Wires to the PWB and remove the Wires. 4. Remove the two other screws securing the MCU PWB to the printer frame and remove the MCU PWB. Wear an electrostatic wrist strap and use caution when working with the MCU PWB.
Removal and Replacement Procedures RRP 9.124 Front Cover Switch R (PL13.2.
Removal and Replacement Procedures RRP 9.124 Front Cover Switch R (PL13.2.3) Removal 1. Remove the Controller Chassis Assembly (RRP 9.127). 2. Disconnect the P/J191, P/J192, P/J193, and P/J194 from the Front Cover Switch R. Mark the wires for correct replacement. 3. Squeeze the two latches on the side of the Front Cover Switch as you push the Switch out of the front of the printer frame. Replacement 1. Slide the Front Cover Switch into the cutout in the front of the printer frame.
Removal and Replacement Procedures RRP 9.125 Front Cover Switch L (PL13.2.
Removal and Replacement Procedures RRP 9.125 Front Cover Switch L (PL13.2.4) Removal 1. Remove the Inner Cover (RRP 9.2). 2. Remove the Top Cover (RRP 9.3). 3. Disconnect P/J197 from the Front Cover Switch L. 4. Free the Switch wire harness from the wire clips. 5. Remove the screw securing the Front Cover Switch L to the printer frame and remove the Switch. Replacement 1. Reinstall the Front Cover Switch L into the cutout in the printer frame. 2. Secure the Switch wire harness under the wire clips. 3.
Removal and Replacement Procedures RRP 9.126 Environment Sensor (PL13.2.
Removal and Replacement Procedures RRP 9.126 Environment Sensor (PL13.2.5) Removal 1. Remove the Xerographic Cartridge (RRP 9.48). 2. Slide the Main Paper Handling Assembly out of the printer. 3. Disconnect P/J 105 from the Environment Sensor. 4. Remove the screw securing the Ground Wire and the Environment Sensor to the printer frame, push the Wire aside and remove the Sensor. Replacement 1. Reinstall the Environment Sensor onto the printer frame. 2.
Removal and Replacement Procedures RRP 9.127 Controller Chassis Assembly (PL14.1.
Removal and Replacement Procedures RRP 9.127 Controller Chassis Assembly (PL14.1.1) Removal 1. Remove the Controller Fan (RRP 9.128). 2. Remove the Controller PWB (RRP 9.129). 3. Slide the Main Paper Handling Assembly several inches out of the printer engine. 4. Loosen, but do not remove, the four screws securing the bottom of the Controller Chassis Assembly to the printer frame. 5. Remove the four screws securing the top of the Controller Chassis Assembly to the printer frame. 6.
Removal and Replacement Procedures RRP 9.128 Controller Fan (PL14.1.
Removal and Replacement Procedures RRP 9.128 Controller Fan (PL14.1.2) Removal 1. Remove the Right Cover (RRP 9.8). 2. Remove the Top Cover (RRP 9.3). 3. Disconnect the Controller Fan P/J 314 from the Controller PWB. 4. Remove the two screws securing the Controller Fan to the printer frame and remove the Fan. Replacement 1. Position the Controller Fan with the label facing up and the wires close to the grommet hole. 1. Reinstall the Fan onto the printer frame. 2.
Removal and Replacement Procedures RRP 9.129 Controller PWB (PL14.1.
Removal and Replacement Procedures RRP 9.129 Controller PWB (PL14.1.10) Removal 1. Disconnect all interface cables running to the Controller PWB. 2. Remove the Right Cover Assembly (RRP 9.8). 3. Disconnect all P/Js from the Controller PWB. 4. Remove the eleven screws securing the Controller PWB to the Controller Chassis and pull the Controller away from the Chassis, disconnecting the Controller from the MCU PWB (Figure 1). 5.
Removal and Replacement Procedures RRP 9.130 Fuser Entrance Sensor (PL9.4.
Removal and Replacement Procedures RRP 9.130 Fuser Entrance Sensor (PL9.4.4) Removal 1. Remove the Fuser Assembly (RRP 9.80). 2. Remove the two screws securing the Horizontal Chute to the Fuser Tray and remove the Chute (Figure 1). 3. Remove the four screws securing the Bottom Cover to the Fuser Tray and remove the Cover. 4. Release the latches securing the Fuser Entrance Sensor Holder to the Fuser Tray and remove the Holder (Figure 2). 5. Disconnect the P/J 117 from the Entrance Sensor. 6.
Removal and Replacement Procedures RRP 9.131 Fuser Chute Fan (PL9.4.
Removal and Replacement Procedures RRP 9.131 Fuser Chute Fan (PL9.4.10) Removal 1. Remove the Fuser Assembly (RRP 9.80). 2. Remove the two screws securing the Horizontal Chute to the Fuser Tray and remove the Chute (Figure 1). 3. Remove the four screws securing the Bottom Cover to the Fuser Tray and remove the Cover. 4. Remove the Fuser Chute Fan from the Fuser Tray (Figure 2). 5. Disconnect the P/J 80 from the Fan. Replacement 1. Reinstall the Fuser Chute Fan into the slot in the Fuser Tray. 2.
Removal and Replacement Procedures Blank Page 9-268 magicolor 330 - Base Engine Service Manual
Locating P/J Connectors Section 10 - Locating P/J Connectors P/J Location Table P/J Location Map 1 P/J Location Map 2 P/J Location Map 3 P/J Location Map 4 P/J Location Map 5 P/J Location Map 6 P/J Location Map 7 P/J Location Map 8 Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Locating P/J Connectors Use the table and maps in this section to locate specific P/J connectors within the printer. To find the location of a P/J: 1. Locate the P/J connector number in the first column of the table. 2. Locate the corresponding map and location number, such as M2-E201, in the second column. 3. Go to the map (M2) number and locate coordinates (E201).
Locating P/J Connectors P/J Location Table continued P/J Map & Coordinates CN4 M6-E608 Mounted on Paper Handling Motor PWB -- 51 M6-D608 Process Motor LVPS P/J32 52 M6-D607 Process Motor MCU PWB P/J17 55 M7-E708 Dispense Motor MCU PWB P/J18 56 M7-F708 Developer Clutch MCU PWB P/J19 56A M7-F708 P/J56 MCU PWB P/J19 57 M5-C509 TR0 Sensor MCU PWB P/J17 58 M7-F708 Rotary Sensor MCU PWB P/J19 62 M8-E812 Cleaner Cam Solenoid Fuser Tray Assembly P/J71 62A M8-E812 Cleaner Cam
Locating P/J Connectors P/J Location Table continued 10-4 P/J Map & Coordinates 74A M8-I813 P/J74 Fuser Tray Assembly P/J71 75 M8-H807 Fuser Exit Sensor Main Fuser Assembly P/J72B 76 M8-F813 P/J117 Fuser IN Sensor Main Fuser Assembly P/J76A 76A M8-F813 P/J76 Fuser Tray Assembly P/J71 77 M8-G808 CRU Switch Assembly Main Fuser Assembly P/J77A 77A M8-G808 P/J77 Main Fuser Assembly P/J71 78A M8-I813 P/J78B Main Fuser Assembly P/J71 78B M8-I813 P/J78A Loop 79 M8-F812 Pressu
Locating P/J Connectors P/J Location Table continued P/J Map & Coordinates 90A M4-G409 P/J90B Main Paper Handling Assembly P/J91 90B M4-G409 P/J90A Loop 91 M2-D211 M4-E408 Main Paper Handling Assembly MCU PWB P/J20 92A M4-E409 MSI Assembly P/J92B Main Paper Handling Assembly P/J91 92B M4-E409 MSI Assembly Main Paper Handing Assembly P/J92A 93 M4-D408 Registration Sensor Main Paper Handling Assembly P/J91 94 M4-F408 Registration Clutch P/J94A 94A M4-F408 P/J94 Main Paper Han
Locating P/J Connectors P/J Location Table continued 10-6 P/J Map & Coordinates 109A M4-D409 P/J109 Main Paper Handling Assembly P/J91 110A M4-G408 P/J110B Main Paper Handling Assembly P/J91 110B M4-G408 P/J94A, P/J95A, & P/J115 P/J110A 111A M7-G70 M8-D805 P/J111B MCU PWB P/J17 111B M8-D806 P/J111A Fuser Fan 113A M4-E409 MSI Assembly P/J113B Main Paper Handling Assembly P/J91 113B M4-E409 P/J113A MSI Short No Paper Sensor P/J203 MSI Clutch P/J202A-P/J202B Pick Up Solenoid P/J
Locating P/J Connectors P/J Location Table continued P/J Map & Coordinates 163B M8-D805 P/J163A Full Stack Sensor P/J167 165 M8-F804 Top Exit Sensor P/J161B 166 M8-E804 Exit Chute Switch P/J161B 167 Not on map Full Stack Sensor P/J163B 168 M8-J802 Cartridge Sensor P/J89 191 M1-E109 Front Cover Switch R P/J97 192 M1-E109 Front Cover Switch R P/J33 193 M1-E109 Front Cover Switch R P/J33 194 M1-E109 Front Cover Switch R P/J195 195 M6-H607 Top Cover Switch P/J195A 195A
Locating P/J Connectors P/J Location Table continued 10-8 P/J Map & Coordinates 245 M6-F608 Rotary Motor PWB MCU PWB P/J16 246 M6-F607 Rotary Motor PWB LVPS P/J32 247 M6-E607 Rotary Motor PWB Rotary Motor F421 M5-D508 BCR Connector HVPS P/J-A F422 M1-B108 Developer Contact Assembly HVPS P/J-C F423 M5-D511 DTS Plate HVPS P/J-G F791 M8-F807 Pressure Roll Heat Rod Heat Roll Heat Rod A M6-B606 HVPS P/J F421 C M6-C607 HVPS P/J F422 D M6-B609 HVPS 1ST BTR Bias Plate F
Locating P/J Connectors P/J Location Map 1 RS1101XB RS1101XB magicolor 330 - Base Engine Service Manual 10-9
Locating P/J Connectors P/J Location Map 2 RS1102XC RS1102XC 10-10 magicolor 330 - Base Engine Service Manual
Locating P/J Connectors P/J Location Map 3 RS1103XB RS1103XB magicolor 330 - Base Engine Service Manual 10-11
Locating P/J Connectors P/J Location Map 4 RS1104XC RS1104XC 10-12 magicolor 330 - Base Engine Service Manual
Locating P/J Connectors P/J Location Map 5 RS1105XB RS1105XB magicolor 330 - Base Engine Service Manual 10-13
Locating P/J Connectors P/J Location Map 6 RS1106XB RS1106XB 10-14 magicolor 330 - Base Engine Service Manual
Locating P/J Connectors P/J Location Map 7 RS1107XB RS1107XB magicolor 330 - Base Engine Service Manual 10-15
Locating P/J Connectors P/J Location Map 8 RS1108XB RS1108XB 10-16 magicolor 330 - Base Engine Service Manual
Parts List Section 11 - Parts List Contents PL1.1 Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4 PL2.1 Paper Tray l . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6 PL2.2 Paper Tray ll . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts List Section 11 - Parts List Using the Parts List 1. The numbers shown in each illustration correspond to the parts list number for that illustration. 2. Throughout this manual, parts are identified by the prefix “PL”, followed by a number, a decimal point, and another number. For example, PL3.12 means the part is item 12 of parts list 3. 3. The capital letters “C”, “E”, "KL", and “S” shown in an illustration stand for C-ring, E-ring, Clamp, and Screw, respectively. 4.
Parts List Blank Page magicolor 330 - Base Engine Service Manual 11-3
Parts List PL1.
Parts List PL1.1 Cover 1. FRONT COVER ASSEMBLY (with 2, 3, and 9) ....... P/N 865600K69100 2. FRONT COVER SUB ASSEMBLY .......................... N/A 3. COVER SUPPORT ..................................................... N/A 4. HINGE PLATE............................................................ N/A 5. FRONT LOWER COVER .......................................... P/N 865048E52290 9. SUPPORT WASHER................................................... N/A 10. INNER COVER ASSY (with 11~13) ...................
Parts List PL2.
Parts List PL2.1 Paper Tray I 1. UNIVERSAL CASSETTE (Standard Tray, same as PL2.2.1)................. P/N 1710317-001 1. OVERSIZE CASSETTE .......................................................................... P/N 1710318-001 1. OVERHEAD PROJECTION (OHP) CASSETTE...................................
Parts List PL2.
Parts List PL2.2 Paper Tray II 1. UNIVERSAL CASSETTE (with 2~20) (Standard Tray, same as PL2.1.1)...................P/N 1710317-001 2. TRAY HOUSING 3. PLATE LINK SPRING 4. PLATE LINK 5. BOTTOM PLATE ASSEMBLY 6. TRAY N/F SPRING 7. FRONT GUIDE ASSY (with 8~10) 8. FRONT GUIDE 9. FRONT SNUBBER 10. SNUBBER STOPPER 11. REAR GUIDE ASSEMBLY 12. GUIDE SPRING 13. REAR GUIDE PLATE L 14. REAR GUIDE PLATE R 15. LOCK PLATE 16. END GUIDE 17. SECTOR GEAR 18. TRAY SIZE ACTUATOR 19. TRAY BOTTOM COVER 20.
Parts List PL3.
Parts List PL3.1 Paper Feeder 1. FEED ROLL ASSEMBLY (with 2~5) ..............................................P/N 865048E52290 2. FEED SHAFT ....................................................................................N/A 3. FEED ROLL .....................................................................................P/N 865600K73770 4. FEED CORE ROLL ..........................................................................N/A 5. FEED ROLL GUIDE .....................................................
Parts List PL4.
Parts List PL4.1 Multi Sheet Inserter I (MSI) 1. MSI ASSEMBLY (with 2~5) ............................................................P/N 865600K70231 2. MSI FRAME ASSEMBLY (same as PL4.2.1)..................................P/N 865600K70231 3. MSI FRONT COVER .......................................................................P/N 865048E48450 4. MSI REAR COVER ..........................................................................P/N 865048E48462 5. MSI HOLDER .........................................
Parts List PL4.
Parts List PL4.2 Multi Sheet Inserter II (MSI) 1. MSI FRAME ASSEMBLY (with 2~29) (same as PL 4.1.2).............P/N 865600K70230 2. MSI SUB ASSEMBLY ....................................................................N/A 3. MSI HARNESS COVER ..................................................................N/A 4. MSI TOP COVER ASSEMBLY (with 5~8) .....................................N/A 5. MSI TOP COVER .............................................................................N/A 6. MSI EDGE SENSOR ....
Parts List PL4.
Parts List PL4.3 Multi Sheet Inserter III (MSI) 1. MSI SUB ASSEMBLY (with 2~21) .................................................P/N 865600K70230 2. MSI FRAME .....................................................................................N/A 3. RETARD PAD ASSEMBLY ............................................................P/N 865600K68760 4. RETARD SPRING ............................................................................N/A 5. OIL DAMPER GEAR ...............................................
Parts List PL5.
Parts List PL5.1 Paper Transportation l 1. MAIN P/H ASSEMBLY (with 2~10) ...............................................N/A 2. MAIN P/H SUB ASSEMBLY (Same as PL 5.2.1) ...........................N/A 4. P/H TURN CHUTE ASSEMBLY ....................................................P/N 865054K06742 5. PRE-REGISTRATION CHUTE ASSEMBLY .................................N/A 6. REGISTRATION CHUTE ASSEMBLY ..........................................N/A 7. P/H FRONT RAIL-S ...............................................
Parts List PL5.
Parts List PL5.2 Paper Transportation ll 1. MAIN P/H SUB ASSEMBLY (with 2~39) - (Same as PL 5.1.2).....N/A 2. P/H FRAME ASSEMBLY ................................................................N/A 3. PRE-REGISTRATION KNOB ASSEMBLY....................................P/N 865003E37710 4. PRE-REGISTRATION ROLL ASSEMBLY ....................................P/N 865059K04760 5. PRE-REGISTRATION BEARING ...................................................N/A 6. PRE-REGISTRATION GEAR 2 ...............................
Parts List PL6.
Parts List PL6.1 Xerographics 1. ROS ASSEMBLY .............................................................................P/N 865062K98331 2. ROS COVER .....................................................................................N/A 3. ROS PLATE .....................................................................................N/A 10. DRUM CARTRIDGE (with 11 ~ 13) ...............................................P/N 1710323-001 11. XEROGRAPHIC CARTRIDGE ............................................
Parts List PL7.
Parts List PL7.1 Development l 1. TONER CARTRIDGE Y ..................................................................P/N 1710322-033 2. TONER CARTRIDGE M..................................................................P/N 1710322-004 3. TONER CARTRIDGE C...................................................................P/N 1710322-002 4. TONER CARTRIDGE BK................................................................P/N 1710322-001 10. DEVELOPER ASSEMBLY Y (with 11~13, and 50) .......................
Parts List PL7.
Parts List PL7.2 Development ll 1. ROTARY KNOB ASSEMBLY .........................................................P/N 865003K84303 2. ROTARY FRAME ASSEMBLY.......................................................N/A 3. ROTARY FRONT BEARING ..........................................................N/A 4. ROTARY REAR BEARING .............................................................N/A 5. ROTARY LATCH ASSEMBLY........................................................N/A 10. DEVELOPER DISCHARGE ASSEMBLY .......
Parts List PL8.
Parts List PL8.1 IBT l 1. IBT FRONT BRACKET ................................................................................................N/A 2. IBT REAR BRACKET ..................................................................................................N/A 3. TRANSFER ASSEMBLY (same as PL 8.2.1) ...............................................................P/N 865048K74572 4. TENSION LEVER .........................................................................................................
Parts List PL8.
Parts List PL8.2 IBT ll 1. TRANSFER ASSEMBLY (with 2~37) (same as PL 8.1.3) ..............P/N 865048K74572 2. IBT BELT ASSEMBLY ....................................................................P/N 865064K91281 3. PUSH IN SHAFT...............................................................................N/A 10. TRANSFER MECH ASSEMBLY (with 11~37)...............................N/A 11. TRANSFER SUB ASSEMBLY ........................................................N/A 12. TR0 SENSOR.........................
Parts List PL8.
Parts List PL8.3 IBT lll 1. 2ND BTR CAM ASSEMBLY (with 2~12) (same as PL 8.1.10)............. P/N 865008K91354 2. BTR CAM BRACKET............................................................................. N/A 3. BTR CAM ASSEMBLY .......................................................................... N/A 4. BTR CAM BEARING.............................................................................. N/A 5. TORQUE GEAR ASSEMBLY ................................................................ N/A 7.
Parts List PL8.
Parts List PL8.4 IBT lV 1. 2ND BTR ASSEMBLY (with 2~17) (same as PL8.1.20) (mandatory replacement part)P/N 865600K68710 2. 2ND BTR SUB ASSEMBLY ............................................................N/A 3. SUPPORT BEARING .......................................................................N/A 4. SUPPORT PLATE .............................................................................N/A 5. BTR CLN SPRING ...........................................................................N/A 6.
Parts List PL9.
Parts List PL9.1 Fusing l 1. FUSER ASSEMBLY (with 2 and 3) .................................................N/A 2. MAIN FUSER ASSEMBLY-110V (same as PL 9.2.1) (mandatory replacement part) P/N 865600K69992 2. MAIN FUSER ASSEMBLY-220V (same as PL 9.2.1) (mandatory replacement part)P/N 865600K70012 3. FUSER TRAY ASSEMBLY (same as PL 9.3.1) ..............................N/A 10. OIL ROLL ASSEMBLY ...................................................................P/N 1710325-001 10. OIL ROLL ASSEMBLY (HI-DUTY) .
Parts List PL9.
Parts List PL9.2 Fusing ll 1. MAIN FUSER -110V (with 2~50) (same as PL 9.1.2) (mandatory replacement part)P/N 865600K69991 1. MAIN FUSER -220V (with 2~50) (same as PL 9.1.2) (mandatory replacement part)P/N 865600K70011 2. FUSER BOTTOM PLATE ................................................................N/A 3. FUSER FRONT FRAME ..................................................................N/A 4. FUSER FRONT BRACKET .............................................................N/A 5. FUSER REAR FRAME ...
Parts List PL9.3 Fusing lll (Same as PL9.4.1) 1 (with 2~32) [Same as PL9.1.
Parts List PL9.3 Fusing lll 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 31. 32. FUSER TRAY ASSEMBLY (with 2~32) (same as PL 9.1.3)...........N/A FUSER TRAY SUB ASSEMBLY (same as PL 9.4.1)......................N/A FUSER TRAY LEVER .....................................................................P/N 865011E08180 FUSER TRAY CAP-B.......................................................................N/A FUSER FRONT RAIL ...........................
Parts List PL9.
Parts List PL9.4 Fusing IV 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. FUSER TRAY SUB ASSEMBLY (with 2~30) (same as PL 9.3.2)..N/A FUSER TRAY ...................................................................................N/A FUSER TRAY CAP-A ......................................................................N/A FUSER IN SENSOR .........................................................................N/A FUSER IN HARNESS .............
Parts List PL10.
Parts List PL10.1 Paper Exit l 1. EXIT LOWER ASSEMBLY (same as PL10.2.1) .............................P/N 865054K11621 2. EXIT UPPER ASSEMBLY...............................................................P/N 865054K06621 10. EXIT TRAY ASSEMBLY (with 11~15) ...........................................P/N 865050K27592 11. EXIT TRAY1.....................................................................................N/A 12. EXIT TRAY2.............................................................................
Parts List PL10.
Parts List PL10.2 Paper Exit ll 1. EXIT LOWER ASSEMBLY (with 2~22) (same as PL 10.1.1) ........P/N 865054K11621 2. EXIT LOWER CHUTE.....................................................................N/A 3. CATCH MAGNET ............................................................................N/A 4. FUSER PINCH ASSEMBLY ............................................................N/A 5. EXIT-2 ROLL ASSEMBLY .............................................................P/N 865600K68750 6.
Parts List PL11.
Parts List PL11.1 Drive 1. P/H DRIVE ASSEMBLY .................................................................P/N 865007K84580 2. FUSER DRIVE ASSEMBLY............................................................P/N 865007K83603 3. P/H MOTOR ASSEMBLY................................................................P/N 865600K68650 4. P/H MOTOR BRACKET ..................................................................N/A 5. P/H MOTOR SUPPORT ...................................................................
Parts List PL12.
Parts List PL12.1 Frame 1. BASE FRAME ASSEMBLY ............................................................N/A 2. FEEDER FRAME ASSEMBLY .......................................................N/A 3. FRAME FOOT ..................................................................................N/A 4. DEVELOPER TIE PLATE................................................................N/A 5. CATCH PLATE .................................................................................N/A 6. P/H GUIDE BRACKET .....
Parts List PL13.
Parts List PL13.1 Electrical l 1. LVPS-110V........................................................................................P/N 865105K14351 1. LVPS-220V........................................................................................P/N 865105K94971 2. HVPS .................................................................................................P/N 865105K11871 3. TOP COVER SWITCH.....................................................................P/N 865110K98810 4. FAN DUCT........
Parts List PL13.
Parts List PL13.2 Electrical ll 1. MCU PWB (with ROM)....................................................................P/N 865160K52321 1. MCU PWB (no ROM).......................................................................P/N 865160K59151 2. MCU ROM ........................................................................................P/N 865537K50872 3. FRONT COVER SWITCH R............................................................P/N 865110K07831 4. FRONT COVER SWITCH L...........................
Parts List PL14.
Parts List PL14.1 Controller 1. CONTROLLER CHASSIS ASSEMBLY .........................................N/A 2. CONTROLLER FAN ........................................................................P/N 865127K23170 3. CONTROLLER PLATE....................................................................N/A 10. MINOLTA-QMS CONTROLLER EX PWB (with 11 and 12).........P/N 2293268-902F 10. MINOLTA-QMS CONTROLLER CX PWB (with 11 and 12) ........P/N 2293268-901H 11. CONTROLLER PWB-A ...................................
Parts List PL30.
Parts List PL30.1 Option Tray I 1. OVERSIZE TRAY [same as PL30.2.1].............................................
Parts List PL30.
Parts List PL30.2 Option Tray II 1. OVERSIZE TRAY (with 2~19) [same as PL30.1.1].........................P/N 1710318-001 2. OPTION TRAY HOUSING ..............................................................N/A 3. PLATE LINK SPRING......................................................................N/A 4. PLATE LINK.....................................................................................N/A 5. BOTTOM PLATE ASSEMBLY........................................................N/A 6. TRAY N/F SPRING ..
Parts List Blank Page 11-62 magicolor 330 - Base Engine Service Manual
Wiring Diagrams and Signal Information Section 12 - Wiring Diagrams and Signal Information Contents Wiring Diagram Notations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2 Master Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3 BD1 MCU PWB↔LVPS & ROS Assembly↔Fuser Assembly↔Various Interlock Switches . . . . . . . . .
Wiring Diagrams and Signal Information Wiring Diagram Notations This section of the manual contains a Master Wiring Diagram for the Qms Magicolor 330 laser printer. The Master Wiring Diagram shows the interconnections of the major subsystems within the printer. The remainder of this section divides the Master Wiring Diagram into thirteen individual block diagrams (BD) to better illustrate the electrical relationships between components and assemblies within the printer.
Wiring Diagrams and Signal Information Master Wiring Diagram MCU PWB BD13 Operational Panel BD1 310 317 Controller PWB F 11 H BD12 LVPS 35 AC Input 314 Controller Fan G C D 32 33 21 A 196 12 Top Exit Sensor 165 Exit Chute Switch 166 Full Stack Sensor 17 161 167 E D 70 97 192 163 Fuser Fan 19 111 193 191 Front Cover Switch R 19 197 Front Cover Switch L 13 122 194 195 Top Cover Switch ROS BD11 91 MSI Edge Sensor 204 MSI Long No Paper Sensor 206 Laser Dio
Wiring Diagrams and Signal Information BD1 MCU PWB↔LVPS & ROS Assembly↔Fuser Assembly↔Various Interlock Switches RS1401XB 12-4 magicolor 330 - Base Engine Service Manual
Wiring Diagrams and Signal Information BD1 MCU PWB↔LVPS & ROS Assembly↔Fuser Assembly↔Various Interlock Switches The following table shows the signal names for this BD: Signal Name Description HEATER ON (L) 5VDC Switches Heat Rods. Low=On. High=Off SOS Start of Scan signal VREF Reference voltage for the Laser Diode FRONT COVER SWITCH ON (L) 5VDC Monitors state of the Front Cover Switch. Low=On. High=Off LD ENB Switches the Laser Diode. Low=Off.
Wiring Diagrams and Signal Information BD2 MCU PWB↔ADC Sensor↔Erase Lamp↔Waste Toner Sensor↔CRUM RS1402XC 12-6 magicolor 330 - Base Engine Service Manual
Wiring Diagrams and Signal Information BD2 MCU PWB↔ADC Sensor↔Erase Lamp↔Waste Toner Sensor↔CRUM The following table shows the signal names for this BD: Signal Name Description LED ON (L) 5VDC Switches the ADC LED. Low=On. High=Off ADC SIG Analog signal from the ADC Sensor ADC SOLENOID ON (L) 24VDC Switches the ADC Cleaning Solenoid. Low=On. High=Off ERASE LAMP ON (H) 5VDC Switches the Erase Lamp. Low=Off. High=On TONER BOX SENSED (L) 5 VDC Monitors presence of Toner Box. Low=In place.
Wiring Diagrams and Signal Information BD3 LVPS & MCU PWB↔HVPS↔Xerographic Components RS1403XB RS1403XB 12-8 magicolor 330 - Base Engine Service Manual
Wiring Diagrams and Signal Information BD3 LVPS & MCU PWB↔HVPS↔Xerographic Components The following table shows the signal names for this BD: Signal Name Description DTS CONT Analog control signal for the DTS DTS ON (L) 24VDC Switches the Detack Saw voltage 2BTR MONI Analog signal that monitors the current in the 2nd Bias Transfer Roll 2BTR CONT Analog control signal for the 2nd BTR 2BTR ON (L) 24VDC Switches the 2nd Bias Transfer Roll voltage 1 BTR MONI Analog signal that monitors the current
Wiring Diagrams and Signal Information BD4 MCU PWB↔Used Cartridge Sensor↔Cartridge Sensor↔Rotary Sensor↔Developer Clutch↔Developer Fan↔Dispense Motor RS1404XB RS1404XB 12-10 magicolor 330 - Base Engine Service Manual
Wiring Diagrams and Signal Information BD4 MCU PWB↔Used Cartridge Sensor↔Cartridge Sensor↔Rotary Sensor↔Developer Clutch↔Developer Fan↔Dispense Motor The following table shows the signal names for this BD: Signal Name Description USED CARTRIDGE SENSED (H) 5VDC Monitors the status of the Toner Cartridge. Low=New cartridge. High=Used cartridge SENSOR ON (H) 5VDC LED power to the Cartridge Sensor. Low=Off. High=On CARTRIDGE SENSED (L) 5VDC Monitors presence of Toner Cartridge. Low=In place.
Wiring Diagrams and Signal Information BD5 MCU PWB & LVPS↔Rotary Motor PWB↔Rotary Motor RS1405XB 12-12 magicolor 330 - Base Engine Service Manual
Wiring Diagrams and Signal Information BD5 MCU PWB & LVPS↔Rotary Motor PWB↔Rotary Motor The following table shows the signal names for this BD: Signal Name Description ROTARY MOTOR ON (L) 5VDC Switches the Rotary Motor. Low=On.
Wiring Diagrams and Signal Information BD6 MCU PWB↔BTR Cam Solenoid↔TR0 Sensor↔Paper Handling Motor Assembly↔Process Motor Assembly RS1406XB RS1406XB 12-14 magicolor 330 - Base Engine Service Manual
Wiring Diagrams and Signal Information BD6 MCU PWB↔BTR Cam Solenoid↔TR0 Sensor↔Paper Handling Motor Assembly↔Process Motor Assembly The following table shows the signal names for this BD: Signal Name Description BTR CAM SOLENOID ON (L) 24VDC Switches the BTR Cam Solenoid. Low=On. High=Off TR0-M SENSED (L) 5VDC Monitors the position of the timing marks on the IBT Belt. Low=On. High=Off P/H MOTOR ON (L) 5VDC Switches the Paper Handling Motor. Low=On.
Wiring Diagrams and Signal Information BD7 MCU PWB↔LVPS↔Fuser Assembly↔Oil Roll Assembly RS1407XB RS1407XB 12-16 magicolor 330 - Base Engine Service Manual
Wiring Diagrams and Signal Information BD7 MCU PWB↔LVPS↔Fuser Assembly↔Oil Roll Assembly The following table shows the signal names for this BD: Signal Name Description AC L AC Hot for the Heat Rods AC N AC Neutral for the Heat Rods TEMP Analog signal from the Fuser Temperature Sensor FUSER EXIT PAPER SENSED (L) 5VDC Signal from the Fuser Exit Sensor. Low=Actuated. High=Not actuated FUSER ASSEMBLY SENSED (L) 5VDC Monitors the position of the Fuser Assembly. Low=Fuser in position.
Wiring Diagrams and Signal Information BD8 MCU PWB↔Fuser Tray Assembly↔Environment Sensor RS1408XB RS1408XB 12-18 magicolor 330 - Base Engine Service Manual
Wiring Diagrams and Signal Information BD8 MCU PWB↔Fuser Tray Assembly↔Environment Sensor The following table shows the signal names for this BD: Signal Name Description OIL CAM SOLENOID ON (L) 24VDC Switches the Oil Cam Solenoid. Low=On. High=Off CLEANER CAM SOLENOID ON (L) 24VDC Switches the Cleaner Cam Solenoid. Low=On. High=Off EXCHANGE SOLENOID PUSH ON (L) 24VDC Switches the Exchange Solenoid so paper exits to Face Down Tray.
Wiring Diagrams and Signal Information BD9 MCU PWB↔Size Switch Assembly↔Feed Solenoid↔No Paper Sensor↔Low Paper Sensor RS1409XB 12-20 magicolor 330 - Base Engine Service Manual
Wiring Diagrams and Signal Information BD9 MCU PWB↔Size Switch Assembly↔Feed Solenoid↔No Paper Sensor↔Low Paper Sensor The following table shows the signal names for this BD: Signal Name Description [1] SIZE SWITCH Analog signal from the Tray 1 Size Sensor. [1] FEED SOLENOID ON (L) 24VDC Switches the Tray 1 Feed Solenoid. Low=Feed. High=No feed [1] TRAY PAPER SENSED (L) 5VDC Monitors paper level in Tray 1. Low=Paper present.
Wiring Diagrams and Signal Information BD10 MCU PWB↔Main P/H Assembly RS1410XC RS1410XC 12-22 magicolor 330 - Base Engine Service Manual
Wiring Diagrams and Signal Information BD10 MCU PWB↔Main P/H Assembly The following table shows the signal names for this BD: Signal Name Description REGISTRATION PAPER SENSED (L) 5VDC Monitors paper at the Registration Sensor. Low=Paper present. High=Paper not present PRE-REGISTRATION CLUTCH ON (L) 24VDC Switches the Pre-Registration Clutch. Low=On. High=Off REGISTRATION CLUTCH ON (L) 24VDC Switches the Registration Clutch. Low=On.
Wiring Diagrams and Signal Information BD11 MCU PWB↔Main Paper Handling Assembly↔MSI Assembly RS1411XC RS1411XC 12-24 magicolor 330 - Base Engine Service Manual
Wiring Diagrams and Signal Information BD11 MCU PWB↔Main Paper Handling Assembly↔MSI Assembly The following table shows the signal names for this BD: Signal Name Description MSI EDGE PAPER SENSED (L) 5VDC Monitors paper in the MSI. Low=Paper present. High=Paper not present MSI SHORT PAPER SENSED (L) 5VDC Monitors short paper in the MSI. Low=Paper present. High=Paper not present MSI LONG PAPER SENSED (L) 5VDC Monitors the presence of paper longer than 150mm in the MSI. Low=Long paper present.
Wiring Diagrams and Signal Information BD12 MCU PWB↔Top Exit Sensor↔Exit Chute Switch↔Full Stack Sensor↔Fuser Fan RS1412XB 12-26 magicolor 330 - Base Engine Service Manual
Wiring Diagrams and Signal Information BD12 MCU PWB↔Top Exit Sensor↔Exit Chute Switch↔Full Stack Sensor↔Fuser Fan The following table shows the signal names for this BD: Signal Name Description TOP EXIT PAPER SENSED (L) 5VDC Monitors paper at the Top Exit Sensor. Low=Paper present. High=Paper not present EXIT CHUTE SWITCH ON (L) 5VDC Monitors position of Upper Exit Assembly. Low=Assembly closed. High=Assembly open FULL STACK SENSED (L) 5VDC Monitors the paper level in the Face Down Tray.
Wiring Diagrams and Signal Information BD13 MCU PWB↔Controller PWB↔Operation Panel↔Controller Fan RS1413XB 12-28 magicolor 330 - Base Engine Service Manual
Wiring Diagrams and Signal Information BD13 MCU PWB↔Controller PWB↔Operation Panel↔Controller Fan The following table shows the signal names for this BD: Signal Name TEST PRINT ON (L) 5VDC Description Signals the MCU PWB to generate a Test Print. Low=Generate a Test Print.
Wiring Diagrams and Signal Information Blank Page 12-30 magicolor 330 - Base Engine Service Manual
Printer Specifications Section 13 - Printer Specifications Contents General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-3 Speeds for Continuous Printing After the First Sheet Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-6 Image Resolution and Reproduction Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-7 Paper Input Devices . . . . . . . . . . .
Printer Specifications General Specifications Category Specification Standard configuration Print Engine with Upper Tray (250 sheet), MSI (150 sheet), and Face Up Tray Printing method Xerography with two transfer processes Exposure method Data modulated (off/on) laser beam scanning Laser specifications Class 3B, 5milliwatt semiconductor laser diode Resolution of printed image 600 dpi (dots per inch) Development method Dry toner and carrier mixture Fusing method Heat and pressure, with silico
Printer Specifications General Specifications continued Category Specification Size and weight of base engine with the MSI Tray retracted. Not including the Xerographic Cartridge, Waste Toner Box, Toner Cartridges, Oil Roll Controller PWB. Height: 490mm ±1% Width: 728mm ±1% Depth: 641mm ±1% Weight: 69.0kg ±1% Size and weight of Upper Tray Height: 95mm ±1% Width: 560mm ±1% Depth: 547mm ±1% Weight: 2.
Printer Specifications General Specifications continued Category Maximum paper tray capacity Specification Upper Tray: 250 sheets standard paper (28mm maximum stack height). Oversize Tray: 250 sheets standard paper (28mm maximum stack height). MSI: 150 sheets standard paper (16mm maximum stack height).
Printer Specifications Speeds for Continuous Printing After the First Sheet Out Paper Speed Color Mode 1Up Transfer 2Up Transfer Standard (70.5mm per second) B/W 8+ pages a minute 16+ pages a minute Half (35.3mm per second) B/W 1.3+ pages a minute 2.7+ pages a minute Standard (70.5mm per second) 4 Color 2+ pages a minute 4+ pages a minute Half (35.3mm per second) 4 Color 0.9+ pages a minute 0.9+ pages a minute Different print media have different fusing requirements.
Printer Specifications Image Registration and Reproduction Tolerances Category 13-6 Tolerance range Lead edge registration Less than ±2.0 mm Side edge registration Less than ±2.5 mm Skew (271 mm distance) Less than ±2.0 mm Orthogonality (195 mm distance) Less than ±1.3 mm Parallelism (390 mm distance) Less than ±2.0 mm Straightness in direction of paper travel (390 mm distance) Less than ±1.0 mm Straightness in orthogonal direction of paper travel (271 mm distance) Less than ±0.
Printer Specifications Paper Input Devices Optional Large Capacity Input Feeder - Opt1 Tray, Opt2 Tray, and Opt3 Tray Optional feeder for the Qms Magicolor 330 laser printer. Optional Trays 2, 3, and 4 can each hold up to 250 sheets of B5 to A3, Executive, Letter, and Legal paper. MSI (Multipurpose Inserter) Standard manual feeder for the Qms Magicolor 330 Laser printer. The MSI attaches to the right side of the printer. The MSI holds up to 150 sheets almost any paper from 90mm to 330.
Printer Specifications 13-8 QMS Magicolor 330 Laser Printer - Base Engine Technical Manual QMS Technical services Release Version 11-98
