Installation manual

47
Service and Maintenance
7
GB
Annual Maintenance Log Book
Contractor name Engineer name
Site name Site number
Cylinder unit maintenance record sheet
Warranty number Model number
Serial number
No. Mechanical Frequency Notes
1
Turn OFF water supply, drain DHW tank, remove mesh from strainer
clean and replace in strainer. *1
2
Keep water supply OFF, open hot water taps and check the primary-side
expansion vessel charge pressure. Top up if necessary (1 bar).
3
Keep water supply OFF and check the potable vessel charge pressure.
Top up if necessary (3.5 bar).
4
Keep water supply OFF. In hard water areas de-scaling of the immersion
heaters may be required.
5
Drop the primary/heating system pressure to zero check and if neces-
sary top up the expansion vessel (1 bar). Air valve of expansion vessel is
TR-412.
6
Turn water supply ON, open the pressure relief valve and then the expan-
sion relief valve in turn. Check for unrestricted discharge to the tundish
and that the valves reseat correctly. Check there are no blockages in the
tundish and associated pipework.
7
Check and if necessary top up the concentration of anti-freeze/inhibitor (if
used in the system).
8
Top up the primary/heating system using a temporary backow preven-
tion lling loop and re-pressurise to 1 bar.
9
Heat system and check pressure does not rise above 3 bar and no water
is released from the safety valves.
10 Release any air from the system.
11
To check the 3-way valve for inside leaks, conrm that the temperature of
the heat emitter does not rise when running the DHW mode.
Refrigerant models only [except EHPT20 series] Frequency Notes
1 Refer to outdoor unit manual.
Electrical Frequency Notes
1 Check condition of cables.
2 Check rating and fuse tted on the electricity supply.
Controller Frequency Notes
1 Check eld settings against factory recommendations.
2 Check operation of motorized valves ensure they reseat correctly.
3 Check battery power of wireless thermostat and replace if necessary.
Outdoor heat pump unit maintenance record sheet
Model number Serial number
Mechanical Frequency Notes
1 Inspect grill and air inlet for trapped debris/damage.
2 Check condensate drain provision.
3 Check integrity of water pipework and insulation.
4 Check all electrical connections.
5 Check and record the operation voltage.
* Checks should be carried out once a year.
*1 Be sure to reattach the mesh after washing.
Note: Within the rst couple of months of installation, remove and clean the cylinder unit’s strainer plus any that are tted external to the cylinder unit. This is
especially important when installing on an existing system.
In addition to annual servicing it is necessary to replace or inspect some parts after a certain period of system operation. Please see tables below for detailed instructions.
Replacement and inspection of parts should always be done by a competent person with relevant training and qualications.
Parts which require regular replacement
Parts Replace every Possible failures
Pressure relief valve (PRV)
Air vent (Auto/Manual)
Drain cock (Primary circuit)
Flexible hose
Manometer
Inlet control group (ICG)*
6 years
Water leakage due to
brass/copper corrosion
(Dezincication)
*
OPTIONAL PARTS for UK
Parts which require regular inspection
Parts Check every Possible failures
Immersion heater 2 years
Earth leakage causing
circuit breaker to activate
(Heater is always OFF)
Water circulation pump 20,000 hrs (3 years)
Water circulation pump
failure
Parts which must NOT be reused when servicing
* O-ring
* Gasket
Note: Always replace the gasket for pump with a new one at each regular
maintenance (every 20,000 hours of use or every 3 years).
Annual Maintenance
It is essential that the cylinder unit is serviced at least once a year by a qualied individual any spare parts required should be purchased from Mitsubishi Electric. NEVER by-
pass safety devices or operate the unit without them being fully operational.
<Annual maintenance points>
Use the Annual Maintenance Log Book as a guide to carrying out the necessary checks on the cylinder unit and outdoor unit.