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CONNECTION MANUAL

BNP-B2203D(ENG)

Summary of content (122 pages)

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CNC 64 CONNECTION MANUAL BNP-B2203D(ENG)
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MELDASMAGIC is a registered trademark of Mitsubishi Electric Corporation. Microsoft and MS-DOS are registered trademarks of Microsoft Corporation U.S.A. Windows is a registered trademark of Microsoft Corporation U.S.A. IBM is a registered trademark of International Business Machines Corporation U.S.A. Other company and product names are trademarks or registered trademarks of the respective companies.
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Introduction This manual is the MELDASMAGIC64 Connection Manual. MELDASMAGIC64 installation and connection methods are explained centered on the NC Card. Refer to the materials below for explanations concerning functions. MELDASMAGIC64 Setup Instruction Manual................................................................................ BNP-B2191 MELDASMAGIC64 Maintenance Manual ......................................................................................
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(3) Take care to the working environment when using MELDASMAGIC64. Working environment PCI NC Card Applicable personal computer Compatible OS ISA NC Card IBM PC/AT or compatible machine • • • • • • • Windows 98SE Windows 2000 Windows XP Windows 95 Windows 98 Windows 98SE Windows NT Workstation 4.0 • For Windows 95 Pentium 100MHz or faster (Pentium 150MHz or faster recommended) • For Windows 98, Windows 98SE, Windows NT Workstation 4.
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Precautions for Safety Always read the specifications issued by the machine maker, this manual, related manuals and enclosed documents before starting installation, operation, programming, maintenance or inspection to ensure correct usage. Thoroughly understand the basics, safety information and precautions of this numerical controller before using the unit. This manual ranks the safety precautions into "DANGER", "WARNING" and "CAUTION".
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2. Items related to prevention of fires CAUTION Install the controller, servo drive unit, servomotor and regenerative resistor on non-combustible material. Installation directly on or near combustible materials could result in fires. If trouble occurs in the servo drive unit, shut off the power at the servo drive unit's input power side. Fires could result if large current continues to flow. When using the regenerative resistor, shut off the power with an error signal.
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4. General Precautions Always observe the following precautions. Incorrect handling could result in faults, injuries, or electric shocks, etc. (1) Transportation and installation CAUTION Correctly transport the product according to its weight. Use servomotor's suspension bolts only to transport the servomotor. Do not use suspension bolts of the servomotor on the machine to transport the machine. Do not stack products above the indicated limit.
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(2) Wiring CAUTION Correctly wire this product. Failure to do so could result in servomotor runaway, etc. Do not install a phase advancing capacitor, surge absorber or radio noise filter on the output side of the servo drive unit. Correctly connect the output side (terminals U, V, W). The servomotor will not operate if incorrectly connected. Do not directly connect a commercial power supply to the servomotor. Failure to observe this could lead to faults.
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(4) Usage methods CAUTION Install an external emergency stop circuit so that the operation can be stopped and the power turns OFF immediately. A contactor, etc., must be used in addition to the shutoff function in the controller. Turn OFF the power immediately if any smoke, abnormal noise or odor is generated from the controller, servo drive unit or servomotor. Only a qualified technician may disassemble or repair this product. Do not modify this product. Use a noise filter, etc.
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(6) Maintenance, inspection and part replacement CAUTION The electrolytic capacitor's capacity will drop due to deterioration. To prevent secondary damage due to capacitor's faults, Mitsubishi recommends replacing the electrolytic capacitor after approx. five years when used in a general environment. Contact the Service Center or Service Station for replacements. Do not perform a megger test (insulation resistance measurement) during inspection.
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CONTENTS 1. Outline.................................................................................................................................. 1 2. Configuration ...................................................................................................................... 2.1 System Configuration ..................................................................................................... 2.2 List of Configuration Units .............................................................
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7. Remote I/O Unit Connection .............................................................................................. 7.1 Outline of Remote I/O Unit ............................................................................................. 7.2 Names of Each Remote I/O Unit Section ....................................................................... 7.3 Connection of Remote I/O Power................................................................................... 7.
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1. Outline 1. Outline This manual explains MELDASMAGIC64 installation and connection methods centered on the NC Card. By installing this NC Card in a personal computer expansion slot (ISA bus or PCI bus), and connecting a servo drive unit, servomotor, etc., a custom-made NC unit can be constructed. This manual assumes that all functions are added, but the actually delivered device may not have all functions. Refer to the following documents for explanations on the functions.
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2. Configuration 2.1 System Configuration 2. Configuration 2.
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2. Configuration 2.2 List of Configuration Units 2.2 List of Configuration Units 1. NC Card Type HR621 NC Card installed in an ISA bus personal computer HR623 NC Card installed in an ISA bus personal computer FCU6-HR655 NC Card installed in an PCI bus personal computer 2. Configuration elements HR621 HR623 HR183 HR655 Details CPU PCB CPU PCB CPU PCB I/F PCB I/O unit (1) Type HR682 HANDLE, ENC, RS-232C, emergency stop switch input I/F RS-232C uses only the DC code (X ON/OFF) method handshake.
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2. Configuration 2.2 List of Configuration Units 2.
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3. Installation 3.1 General Specifications 3. Installation 3.1 General Specifications NC Card peripheral environment conditions Type name HR621/HR623 General specifications Unit name FCU6-HR655 NC Card 0~55°C During operation 40~75% RH (with no dew condensation) During storage 40~75% RH (with no dew condensation) -20~60°C Working atmosphere No corrosive gas or dust 3.3VDC ± 5% Power specifications – 5VDC ± 2% Power voltage 12VDC ± 2% 3.
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3. Installation 3.2 General System Diagram 3.
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3. Installation 3.
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3. Installation 3.3 Installation 3.3 Installation 3.3.1 Installation Direction and Spacing Each unit is installed in a sealed structure electric cabinet as a principle. Observe the following points when installing into the electric cabinet. (1) Install each unit vertically, so that it is visible from the front. (2) Consider the heat radiation and wiring of each unit. Refer to the following drawing, and secure space for ventilation.
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3. Installation 3.3 Installation 3.3.2 Prevention of Foreign Matter Entry (1) The inside of each unit is densely mounted, and is sensitive to dust, etc. Always design a sealed structure electric cabinet, and execute the following measures. Carry out dust-proofing and oil-proofing measures such as sealing the cable inlets with packing. Be particularly careful that outside air does not enter the electric cabinet through heat radiation holes, etc. Seal all gaps. Securely install the door packing.
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3. Installation 3.3 Installation 3.3.3 Heat Radiation Countermeasures In normal NC units, the electric cabinet thermal design is so the electric cabinet ambient temperature is a 0 to 45°C usage condition, and the electric cabinet internal temperature rise is 10°C. However, these conditions do not necessarily apply in MELDASMAGIC64.
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3. Installation 3.3 Installation Please refer to following method for heat radiation countermeasures method. Example of heat radiation countermeasures (1) Electric cabinet ambient temperature : Ta (2) Internal temperature rise value : ∆Td (The value for the conventional NC is 10°C, but this temperature must be set to 10°C or less (target value 5°C) for the MELDASMAGIC64.
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3. Installation 3.3 Installation 3.3.4 Noise Countermeasures (1) Connection of frame ground (FG) The frame should basically be grounded at one earth point. When relaying through the grounding plate in the middle of the connection route, separate the desktop personal computer/panel personal computer from the remote I/O unit, and the base I/O unit from the servo drive unit/spindle drive unit, etc. The NC Card FG is connected to the personal computer electric cabinet with card installation metal fittings.
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3. Installation 3.3 Installation (2) Shield clamping of cables The shield of the shield cable connected to the base I/O unit, servo drive unit and spindle drive unit must be connected to the grounding plate to stabilize operation while preventing malfunctioning due to noise. The shield can be connected to the grounding plate with lead wires or clamp fittings. Refer to the following drawings to treat the shield cable.
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3. Installation 3.3 Installation Cables which require shield clamp with a connector cases are shown following table. Fold the wire material shield over the sheath, and wrap copper foil tape over it. Connect the wrapped copper foil tape to the connector case GND plate.
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4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.1 NC Card Connection System Diagram 4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.1 NC Card Connection System Diagram The NC Card is connected to the personal computer with the expansion slot (ISA bus or PCI bus). The base I/O unit and relay card are connected with a cable.
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4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.2 NC Card Part Names NC Card Part Names Names of HR621 Card Parts TEST (8) ISP BAT (6) (7) (13) SEMG CIO NCLED (5) (14) (4) (15) (1) RWDG DPADR IOPADR (11) (2) CF10 (10) IRQ (12) S.O.DIMM2 CF61 CF62 S.O.DIMM1 CF10 4.2.1 CF61 4.2 (3) (9) ISABUS ISABUS List of connectors No. (1) Name CF61 (2) (3) (4) (5) (6) (7) CF10 ISABUS BAT CIO ISP TEST (8) (9) CF62 S.O.
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4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.2 NC Card Part Names Names of HR623 Card Parts SEMG WDER (15) (14) BAT CIO NCLD1 (13) (5) ISP TEST (6) (12) (4) (7) IRQ IOPADR DPADR (1) CF61 3VALM 5VSALM 3VSALM (16)(17)(18) CF61 4.2.2 (10) (11) CF10 CF10 (2) (3) ISABUS ISABUS List of connectors No. (1) Name CF61 (2) (3) (4) (5) (6) (7) CF10 ISABUS BAT CIO ISP TEST Function details This is used in the connection with the relay card (HR682). An F011 cable is connected.
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4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.2 NC Card Part Names 4.2.3 Names of FCU6-HR655 Unit Parts (11)(12)(13)(14)(15)(16) NCLD SEMG WDER 5VSALM 3VSALM 3VALM (5) CF61 CF61 (1) CF62 (9) BAT BAT BAT (8 ) (4) (7) (10) CF10 CF10 (2) TEST ISP SW1 CF63 (6) (3) PCIBUS PCIBUS List of connectors No. (1) (2) (3) (4) (5) (6) (7) (8) Name CF61 CF10 PCIBUS BAT CF62 CF63 TEST ISP Function details This is used in the connection with the relay card (HR682). An F011 cable is connected.
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4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.3 NC Card Connector Pin Assignment 4.
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4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.3 NC Card Connector Pin Assignment ISA bus (NC Card side) 1C 31A (1D) (31B) 18C (18D) 1A (1B) * Pin Nos. inside the ( ) are rear side pin Nos.
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4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.3 NC Card Connector Pin Assignment PCI bus (NC Card side) 1B (1A) 49B 52B (49A)(52A) 62B (62A) * Pin Nos. inside the ( ) are rear side pin Nos. 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A 33A 34A 35A 36A 37A 38A 39A 40A 41A 42A 43A 44A 45A 46A 47A 48A 49A I I I O I I/O I/O I/O I/O I I/O I/O I/O I/O I O O I/O I/O I/O I/O I/O TRST* 12V TMS TDI +5V INTA* N.C. +5V N.C. ⎯ N.C.
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4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.3 NC Card Connector Pin Assignment AC FAIL CF62 2 1 1 2 I AC FAIL* GND (Note) I/O in the table is from the viewpoint of the NC Card. External power supply CF63 6 1 2 3 4 5 6 1 +5V +5V GND GND +12V GND (Note) I/O in the table is from the viewpoint of the NC Card.
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4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.4 ISA NC Card Mounting 4.4 4.4.1 ISA NC Card Mounting Before Mounting the ISA NC Card (1) Before mounting the ISA NC Card, confirm that the control section items below are present. HR621/623 card (ISA bus-compatible NC Card): 1 pc. FCU6-DX2**, DX3** or DX4** unit (Base I/O unit: with aluminum die cast): 1 pc. HR682 card (relay card: L-shaped PCB, with metal spacers): 1 pc. CR2450 (Toshiba button battery): 1 pc.
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4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.4 ISA NC Card Mounting 4.4.2 ISA NC Card Mounting Procedure Install the software and mount the NC Card following the Setup Instruction Manual (BNP-B2191). The software will not be installed correctly if the software installation and NC Card mounting procedure are mistaken. Mount the NC Card onto the personal computer with the following procedures.
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4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.4 ISA NC Card Mounting (2) Following the instructions in the personal computer manual, remove the personal computer cover. (Note) Follow the precautions instructed in the personal computer manual. Confirm that the personal computer power is OFF, and that the power cable is disconnected. (3) After confirming that there is a vacant ISA bus slot, remove the slot cover of the selected ISA bus slot.
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4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.4 ISA NC Card Mounting (6) Following the instructions in the personal computer manual, install the personal computer cover removed in mounting step 2. (7) Reconnect the personal computer power cables. (Note) Do not turn the personal computer ON yet. (8) Connect the two relay cables (F010 and F011) to the two connectors (CF10 and CF61) on the card installation metal fitting section of the ISA NC Card.
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4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.5 PCI NC Card Mounting 4.5 4.5.1 PCI NC Card Mounting Before Mounting the PCI NC Card (1) Before mounting the PCI NC Card, confirm that the control section items below are present. FCU6-HR655 unit (PCI bus-compatible NC Card): 1 pc. FCU6-DX2**, DX3** or DX4** unit (Base I/O unit: with aluminum die cast): 1 pc. HR682 card (relay card: L-shaped PCB, with metal spacers): 1 pc. CR2032 (Toshiba button battery): 1 pc.
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4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.5 PCI NC Card Mounting 4.5.2 PCI NC Card Mounting Procedure Install the software and mount the NC Card following the Setup Instruction Manual (BNP-B2191). The software will not be installed correctly if the software installation and NC Card mounting procedure are mistaken. Mount the NC Card onto the personal computer with the following procedures. (1) Set the rotary switch CDNO and slide switch SW1.
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4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.5 PCI NC Card Mounting (2) Following the instructions in the personal computer manual, remove the personal computer cover. (Note) Follow the precautions instructed in the personal computer manual. Confirm that the personal computer power is OFF, and that the power cable is disconnected. (3) After confirming that there is a vacant PCI bus slot, remove the slot cover of the selected PCI bus slot.
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4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.5 PCI NC Card Mounting (6) Following the instructions in the personal computer manual, install the personal computer cover removed in mounting step 2. (7) Reconnect the personal computer power cables. (Note) Do not turn the personal computer ON yet. (8) Connect the two relay cables (F010 and F011) to the two connectors (CF10 and CF61) on the card installation metal fitting section of the PCI NC Card.
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5. Base I/O Unit (FCU6-DX2**/3**/4**) Connection 5.1 Base I/O Unit Outline 5. Base I/O Unit (FCU6-DX2**/3**/4**) Connection 5.1 Base I/O Unit Outline The base I/O unit is used in the connection of the machine input/output (DI/DO), servo drive unit, spindle encoder, skip and remote I/O unit. There must be one base I/O unit for each NC Card. Depending on the base I/O unit type, connection is possible with analog input, analog output and a manual pulse generator.
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5. Base I/O Unit Connection 5.2 Base I/O Connection System Drawing 5.
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5. Base I/O Unit Connection 5.3 Base I/O Unit Part Names 5.3 Base I/O Unit Part Names 78 9 78 9 (9) BC D E A (8) CR31 (14) 45 6 (12) F0 1 2 3 A (4) SKIP 45 6 (5) F0 1 2 3 B C DE (15) CS2 CS1 ENC1 (1) CF10 SV2 SV1 (2) (3) CF31 CF32 (10) CF33 CF34 (11) (7) CS1：オンボードRIO第1局局番設定ロータリスイッチ CS2：オンボードRIO第2局局番設定ロータリスイッチ RI02 RI01DCIN (13) 24IN (6) RAL1 (16) 5OUT RAL2 (17) List of connectors Unit name FCU6-DX210 No.
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5. Base I/O Unit Connection 5.3 Base I/O Unit Part Names List of rotary switches No. Name Function (14) CS1 This is used in the station No. setting of the CF31 and CF33 machine input/output signals. (15) CS2 This is used in the station No. setting of the CF32 and CF34 machine input/output signals. Rotary switch setting value Station No.
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5. Base I/O Unit Connection 5.4 Base I/O Unit Connector Pin Assignment 5.4 Base I/O Unit Connector Pin Assignment NC Card 1 25 CF10 50 Connector pin assignment: Refer to "4.3 NC Card Connector Pin Assignment" (Base I/O unit: CF10).
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5. Base I/O Unit Connection 5.4 Base I/O Unit Connector Pin Assignment Sensor signal SKIP 8 1 15 9 Connector : CDA-15P Contact : CD-PC-111 Case : HDA-CTH Recommended manufacturer: Hirose Electric Remote I/O unit 1 2 3 RIO1 1 2 3 4 5 6 7 8 (Note) I I GND SKIP IN1 SKIP IN3 I I SKIP IN5 SKIP IN7 GND 9 10 11 12 13 14 15 I I I I GND SKIP IN2 SKIP IN4 SKIP IN6 SKIP IN8 GND I/O in the table is from the viewpoint of the base I/O unit.
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5. Base I/O Unit Connection 5.
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5. Base I/O Unit Connection 5.5 Base I/O Unit Input/Output Specifications 5.5 Base I/O Unit Input/Output Specifications 5.5.1 Rotary Switch (CS1 and CS2) Settings Normal settings CS1 CS2 0 1 The base I/O unit No. of occupied stations is two (when an add-on PCB is not used). (Note) Also refer to "7.14 Setting of Channel No. When Using Multiple Remote I/O Units" for rotary switch (CS1 and CS2) settings of the base I/O unit.
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5. Base I/O Unit Connection 5.5 Base I/O Unit Input/Output Specifications 5.5.3 CF31, CF32 Input Circuit Refer to "7.4 Outline of Digital Signal Input Circuit" for the base I/O unit CF31 and CF32 input circuits. 1 2 3 4 5 6 5.5.4 Unit name Card name Input type COM pin connection No.
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5. Base I/O Unit Connection 5.5 Base I/O Unit Input/Output Specifications 5.5.6 Connection of Base I/O Unit Power Supply Supply the +24V power to the base I/O unit from the DCIN connector. Base I/O unit Stabilized power DCIN +24V +24V GND GND FG NC (Prepare separately.) (Note) A +24V power supply must be input for both the sink type and source type. CAUTION Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.
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5. Base I/O Unit Connection 5.5 Base I/O Unit Input/Output Specifications 5.5.7 Examples of DI/DO Connection There are two types of MELDASMAGIC64 DI/DO; the base I/O unit and remote I/O unit. Normally, one base I/O unit is used, a remote I/O unit is connected to RIO1 or RIO2 (for future expansion), and the No. of I/O points is configured in combination with the user specifications. Refer to "7. Remote I/O Unit Connection" for information about remote I/O units.
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5. Base I/O Unit Connection 5.5 Base I/O Unit Input/Output Specifications 5.5.8 Connection of Servo Drive Unit Connect the servo drive unit to the base I/O unit SV1 (for spindles and NC servo axes) and SV2 (for peripheral axes).
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5. Base I/O Unit Connection 5.5 Base I/O Unit Input/Output Specifications 5.5.10 Connection of Sensor Signal (skip) Connect the sensor signal (skip) to SKIP on the base I/O unit. The sensor signal is used for processing the high-speed signals. Always shield the cable. (1) Sensor signal (skip) cable Base I/O unit SKIP SKIP IN1 2 2.2kΩ SKIP IN2 10 2.2kΩ SKIP IN3 3 2.2kΩ SKIP IN4 11 2.2kΩ SKIP IN5 5 2.2kΩ SKIP IN6 13 2.2kΩ SKIP IN7 6 Stabilized power +24V 2.2kΩ SKIP IN8 14 FG GND 2.
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6. Relay Card (HR682) Connection 6.1 Relay Card Outline 6. Relay Card (HR682) Connection 6.1 Relay Card Outline The relay card is used in the connection of the spindle encoder, manual pulse generator, RS-232C and external emergency stop. There must be one relay card for each NC Card. Name Type HR682 Relay card No. of machine input/ output points No DI/DO Other interfaces EMG, ENC#2, HANDLE 3ch and RS-232C. With metal spacers. Add-On to FCU6-DX2** possible.
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6. Relay Card (HR682) Connection 6.3 Relay Card Part Names 6.3 Relay Card Part Names Relay card (8) (9) (10) DCIN EMG LED2 5VON LED3 LED1 (7) (6) (3) (11) HANDLE (5) (1) EMG1 CF61 RS232C ENC#2 (2) (4) List of connectors No. (1) (2) (3) Name CF61 ENC#2 HANDLE (4) RS232C (5) (6) EMG1 DCIN Function details This is used in the connection with the NC Card. An F011 cable is connected. This is connected to the encoder 2nd channel (2nd spindle encoder).
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6. Relay Card (HR682) Connection 6.4 Relay Card Connector Pin Assignment 6.4 Relay Card Connector Pin Assignment NC Card 13 1 CF61 26 Connector pin assignment: Refer to "4.3 NC Card connector pin assignment" (Relay card: CF61).
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6. Relay Card (HR682) Connection 6.4 Relay Card Connector Pin Assignment RS-232C device RS232C 1 2 O 3 I 4 5 6 O 7 8 9 10 11 12 13 1 13 14 25 Connector : CDA-25P Contact : CD-PC-111 Case : HDA-CTH Recommended manufacturer: Hirose Electric FG TD RD DR GND 14 15 16 17 18 19 20 21 22 23 24 25 I DC (Note) I/O in the table is from the viewpoint of the relay card. This connector shows the minimum required pin assignment for the RS-232C interface. Refer to "Appendix 2.
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6. Relay Card (HR682) Connection 6.5 Relay Card Input/Output Specifications 6.5 Relay Card Input/Output Specifications 6.5.1 Relay Card Power Connection Supply the external power (24VDC) input by the DCIN connector. Relay card Stabilized power supply DCIN 24VDC 24VDC GND GND NC FG (Prepare separately) 6.5.2 Emergency Stop Connection The emergency stop input is connected to the EMG1 connector. Stabilized power supply Emergency stop switch EMG1 2.
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6. Relay Card (HR682) Connection 6.5 Relay Card Input/Output Specifications 6.5.3 Connection of Spindle Encoder Refer to "5.5.9 Connection of Spindle Encoder" for details. 6.5.4 Manual Pulse Generator Connection Connect the manual pulse generator to the relay card HANDLE connector. The manual pulse generator can be connected to a max. of three channels.
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6. Relay Card (HR682) Connection 6.6 Installation on the Base I/O Unit 6.6 Installation on the Base I/O Unit A relay card (HR682) can be added on to the base I/O unit. When adding on, install the card using the following procedure. Adding on is only possible with the FCU6-DX2** base I/O unit. Note that adding on is not possible with the FCU6-DX3** and 4**. 1. Remove screw 1 from the base I/O unit. (Fig. 1) 2. Remove screw 2 of the relay card and spacer 1 (screw holes at both ends are female). (Fig. 2) 3.
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7. Remote I/O Unit Connection (FCUA-DX1**) 7.1 Outline of Remote I/O Unit 7. Remote I/O Unit Connection (FCUA-DX1**) 7.1 Outline of Remote I/O Unit The eight types of signals that can be input/output from the remote I/O unit (FCUA-DX1**) are shown below according to the type and No. of contacts. Use with serial link connections (MC link B) to the NC Card. When the remote I/O unit is connected with serial links, multiple units can be used as long as the total No.
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7. Remote I/O Unit Connection (FCUA-DX1**) 7.
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7. Remote I/O Unit Connection (FCUA-DX1**) 7.3 Connection of Remote I/O Power 7.3 Connection of Remote I/O Power +24VDC is required to run the remote I/O unit. Prepare a stabilized power supply that satisfies the following conditions. Output voltage +24V ±5% Ripple ±5% (P-P) Max. output current FCUA-DX10* 2.4A or more FCUA-DX11* 3.8A or more FCUA-DX12* 3.8A or more FCUA-DX13* 3.4A or more FCUA-DX14* 3.
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7. Remote I/O Unit Connection (FCUA-DX1**) 7.4 Outline of Digital Signal Input Circuit 7.4 Outline of Digital Signal Input Circuit The input circuit can be selected from sink type or source type in card units. Input circuit (Machine side) DI-R/DI-L 2.2kΩ 0V 2.2kΩ 0V 2.2kΩ 0V 2.2kΩ 0V 2.2kΩ 0V Control circuit +24VDC A3,B3 COM Sink type (Machine side) DI-R/DI-L +24VDC 2.2kΩ +24VDC 2.2kΩ +24VDC 2.2kΩ +24VDC 2.2kΩ +24VDC 2.
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7. Remote I/O Unit Connection (FCUA-DX1**) 7.4 Outline of Digital Signal Input Circuit Input conditions The input signals must be used within the following condition ranges. Sink type Input voltage at external contact ON 6V or less Input current at external contact ON 9mA or more Input voltage at external contact OFF 20V or more, 25.
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7. Remote I/O Unit Connection (FCUA-DX1**) 7.5 Outline of Digital Signal Output Circuit 7.5 Outline of Digital Signal Output Circuit The digital signal output circuit uses a sink type (DX1*0) or source type (DX1*1). Use within the specification ranges shown below.
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7. Remote I/O Unit Connection (FCUA-DX1**) 7.6 Outline of Analog Signal Output Circuit 7.6 Outline of Analog Signal Output Circuit The analog signal output circuit can be used only for the FCUA-DX120/DX121/DX140/DX141.
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7. Remote I/O Unit Connection (FCUA-DX1**) 7.7 Outline of Analog Signal Input Circuit 7.7 Outline of Analog Signal Input Circuit The analog signal output circuit can be used only for the FCUA-DX140/DX141. Input circuit 150Ω ADC AI AI* Input conditions Max. input voltage rating ±15V Resolution (polarity included) 12 bit (±10V × n/2048) (n = 20 to 211) Precision Within ±25mV AD input sampling time (conversion delay) 14.2ms (AI0)/42.
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7. Remote I/O Unit Connection (FCUA-DX1**) 7.8 Connection of FCUA-DX10*/13*/14* Unit and Machine Control Signal 7.8 Connection of FCUA-DX10*/13*/14* Unit and Machine Control Signal Type of machine input/output signal and No.
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7. Remote I/O Unit Connection (FCUA-DX1**) 7.8 Connection of FCUA-DX10*/13*/14* Unit and Machine Control Signal FCUA-DX10*/13*/14* Machine side control panel, etc. DI-L When using more than two remote I/O units, the signal assignments will change. Refer to the "PLC Interface Manual (BNP-B2211)" for details.
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7. Remote I/O Unit Connection 7.9 Connection of FCUA-DX11* Unit and Machine Control Signal 7.9 Connection of FCUA-DX11* Unit and Machine Control Signal Type of machine input/output signal and No. of points Input Output 64 points 48 points FCUA- DX11* R300 cable/ R301 cable DI-L DI- R Machine signal R300 cable/ R301 cable DO- R DO-L DCIN RIO2 Machine signal RIO1 The single-end connector CN300 (optional, with one end) includes the DI-L (DI-R) and DO-L (DO-R) connectors.
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7. Remote I/O Unit Connection 7.9 Connection of FCUA-DX11* Unit and Machine Control Signal When using two or more remote I/O units, the signal allocation will differ. Refer to the "PLC interface manual" for details. Machine side control panel, etc.
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7. Remote I/O Unit Connection 7.10 Connection of FCUA-DX12* Unit and Machine Control Signal 7.10 Connection of FCUA-DX12* Unit and Machine Control Signal Type of machine input/output signal and No.
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7. Remote I/O Unit Connection 7.10 Connection of FCUA-DX12* Unit and Machine Control Signal When using two or more remote I/O units, the signal allocation will differ. Refer to the "PLC interface manual" for details. Machine side control panel, etc.
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7. Remote I/O Unit Connection 7.11 Connection of FCUA-DX13* Unit and Handle 7.11 Connection of FCUA-DX13* Unit and Handle To connect the manual pulse generator, the R041 or R042 cable is connected to "HANDLE". Up to two manual pulse generators can be connected. When manufacturing the R041 or R042 cable, use the connector set CS000 (optional, with two ends). (Refer to Appendix 2.4 R041 Cable, and Appendix 2.5 R042 Cable for cable details.
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7. Remote I/O Unit Connection 7.12 Outline of FCUA-DX13* Unit Pulse Input Circuit 7.12 Outline of FCUA-DX13* Unit Pulse Input Circuit When connecting a device (pulse generator) other than the manual pulse generator to the FCUA-DX13* unit, use within the following specifications. Input/output conditions Input pulse signal format 2 signals of A-phase and B-phase potential difference 90 degrees (Refer to waveform below) Input voltage H level 3.5V or more, L level 1.0V or less Max.
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7. Remote I/O Unit Connection 7.13 Connection of FCUA-DX14* Unit and Analog Input/Output Signal 7.13 Connection of FCUA-DX14* Unit and Analog Input/Output Signal For the analog input/output signal, the R031 cable is connected to "AIO". Up to four input points and one output point of the analog input/output signal can be connected. When manufacturing the R031, use the connector set CS000 (optional, with two ends). (Refer to the Appendix 2.3. R031 cable.) FCUA-DX14 AIO R031 cable 20 10 11 1 Pin No.
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7. Remote I/O Unit Connection 7.14 Setting of Channel No. when Using Multiple Remote I/O Units 7.14 Setting of Channel No. when Using Multiple Remote I/O Units When the remote I/O unit is connected with serial links (MC link B), multiple units can be used as long as the total No. of occupied channels is within 8 channels. Unit name FCUA-DX10* FCUA-DX11* FCUA-DX12* FCUA-DX13* FCUA-DX14* No. of occupied serial link channels 1 2 2 2 2 When using multiple remote I/O units, a characteristic station No.
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7. Remote I/O Unit Connection 7.14 Setting of Channel No. when Using Multiple Remote I/O Units Configuration for on the previous page FCU6-DX22* unit CS2 CS1 FCUA-DX11* unit or FCUA-DX12* unit FCUA-DX10* unit 0 1 No. of occupied channels: 2 + + 2 3 No. of occupied channels: 1 4 No. of occupied channels: 2 Total No.
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7. Remote I/O Unit Connection 7.15 Remote I/O Unit Input/Output Signal Cables 7.15 Remote I/O Unit Input/Output Signal Cables There are two types of remote I/O unit digital input/output signal cables; the R300 and R301. The R300 cable has one end cut off. The R301 cable is a cable for connecting to the terminal block ∗. R300-3M and R301-3M are available If a cable longer than 3m is required, use the connector set CN300 or CS301.
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Appendix 1 Outline Drawings Appendix 1.1 ISA NC Card Outline Drawing (HR621) Appendix 1 Outline Drawings Appendix 1.1 ISA NC Card Outline Drawing (HR621) 248.9 CF61 CF10 100 120 DPADR IOPADR IRQ ISABUS Appendix 1.2 CF61 CIO NCLED CF10 BAT ISABUS ISA NC Card Outline Drawing (HR623) 248.
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Appendix 1 Outline Drawings Appendix 1.3 PCI NC Card Outline Drawing (FCU6-HR655) Appendix 1.3 PCI NC Card Outline Drawing (FCU6-HR655) 174.63 CDNO NCLD CF61 CF10 TESTISP SW1 CF63 PCIBUS 72 PCIBUS 106.
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Appendix 1 Outline Drawings Appendix 1.4 Base I/O Unit Outline Drawing Appendix 1.
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Appendix 1 Outline Drawings Appendix 1.5 Relay Card (independent installation) Outline Drawing Appendix 1.5 Relay Card (independent installation) Outline Drawing 70 51 5 19 90 73 4-M3 screw hole EMG1 17 HANDLE 146 156 DCIN 46 46 CF61 RS232C 5 10 10 ENC#2 91 19 91 5 115 Spacer Screw diameter: M3×0.
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Appendix 1 Outline Drawings Appendix 1.6 Base I/O Unit + Relay Card (add-on) Outline Drawing Appendix 1.
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Appendix 1 Outline Drawings Appendix 1.7 Remote I/O Unit Outline Drawing Appendix 1.7 Remote I/O Unit Outline Drawing 168 135 Heat dissipation allowance 100 Top 150 70 Wiring allowance 135 Bottom Installation hole 6 2-M5-0.
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Appendix 1 Outline Drawings Appendix 1.8 Manual Pulse Generator (HD60) Outline Drawing Appendix 1.8 Manual Pulse Generator (HD60) Outline Drawing 3-M4 stud bolts L10 16 24 Ø80 ± 1 Ø60 ± 0.5 Rubber shield t2.0 Ø60 ± 0.5 +12V 12V0V 0V AA BB 8.89 27 ± 0.5 3 - Ø4.8 hole ec t io Uniform Ø62 0° ris (T n) 12 Ø77 ± 0.5 3.6 +2 0 Ø72 ± 0.2 Panel cut drawing 77 7.
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Appendix 1 Outline Drawings Appendix 1.9 Spindle Encoder (OSE-1024-3-15-68) Outline Drawing Appendix 1.9 Spindle Encoder (OSE-1024-3-15-68) Outline Drawing 68 Caution plate 56 56 68 Ø 50 Ø 68 -0.009 -0.025 Detector (1024P/rev) 4 - Ø5.4 hole 20 28 2 5 3 19.5 33 102 135 0 Ø14.3 -0.11 Encoder side : 97F3102E20-29P (or equivalent) Applicable cable side : MS3106A20-29S -0.012 5 -0.042 +0.14 1.15 0 1.15 3 +0.1 0 -0.009 -0.025 Ø50 Ø16 Ø15 -0.006 -0.017 2 +0.
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Appendix 1 Outline Drawings Appendix 1.10 Grounding Plate and Clamp Fitting Outline Drawings Appendix 1.10 Grounding Plate and Clamp Fitting Outline Drawings The shield wire generally only needs to be grounded to the connector's case frame. However, the effect can be improved by directly grounding to the grounding plate as shown on the right. Install the grounding plate near each unit. Peel part of the cable sheath as shown on the right to expose the shield sheath.
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Appendix 2 Cable Manufacturing Drawings Appendix 2 Cable Manufacturing Drawings Cable type name table No. 1 2 3 4 5 6 Appendix No. Appendix 2.1 Appendix 2.2 Appendix 2.3 Appendix 2.4 Appendix 2.5 Appendix 2.6 Cable type SH21 cable SH41 cable R031 cable R041 cable R042 cable R211 cable Application Servo drive unit Remote I/O Analog input/output Manual pulse generator: 1ch Manual pulse generator: 2ch Remote I/O Max. length * 30m * 50m 30m 50m 50m * 50m 7 8 9 10 11 12 Appendix 2.7 Appendix 2.
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Appendix 2 Cable Manufacturing Drawings As a rule, the cables used with this product are not available from Mitsubishi, excluding the cables connected between the Mitsubishi devices. Thus, manufacture the required cables using the cable manufacturing drawings on the following pages as a reference. Note that the cable-compatible connectors are available from Mitsubishi as the cable set (Appendix 2.20).
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Appendix 2 Cable Manufacturing Drawings 2.1 SH21 Cable (Servo drive unit) Cable type name: SH21 cable Appendix 2.1 Application: Base I/O unit – Servo drive unit connection Servo drive unit – Servo drive unit connection, etc. Assembly drawing (1)(2) List of parts used (1)(2) No.
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Appendix 2 Cable Manufacturing Drawings 2.2 SH41 Cable (Remote I/O unit) Cable type name: SH41 cable Appendix 2.2 Application: Base I/O unit – Remote I/O unit connection Remote I/O unit – Remote I/O unit connection Assembly drawing List of parts used No. (1)(2) (1)(2) (3) Part name Connector 2 Contact 3 Wire material X 1 SH41 Recommended part type Tyco Electronics AMP 1-178288-3 Tyco Electronics AMP 1-175218-2 Takeuchi Densen 2 MVVS 3C × 0.3mm 2 (MIC 3C × 0.
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Appendix 2 Cable Manufacturing Drawings 2.3 R031 Cable (Analog signal input/output) Cable type name: R031 cable Appendix 2.3 Application: Analog signal input/output Option (compatible connector set) FCUA-CS000 (Note that this is only compatible with the remote I/O unit side.) Assembly drawing Remote I/O unit side Analog input/output signal (1)(2) No.
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Appendix 2 Cable Manufacturing Drawings 2.4 R041 Cable (Manual pulse generator) Cable type name: R041 cable Appendix 2.4 Application: Remote I/O unit – Manual pulse generator connection (when one manual pulse generator is connected) Assembly drawing Remote I/O unit side Manual pulse generator side (1)(2) (3) Option (compatible connector set) FCUA-CS000 (Note that this is only compatible with the remote I/O unit side.) (4) List of parts used No.
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Appendix 2 Cable Manufacturing Drawings 2.5 R042 Cable (Manual pulse generator) Cable type name: R042 cable Appendix 2.5 Application: Remote I/O unit – Manual pulse generator connection (when two manual pulse generator is connected) Assembly drawing Manual pulse generator side Remote I/O unit side (4) Option (compatible connector set) FCUA-CS000 (Note that this is only compatible with the remote I/O unit side.) (1)(2) List of parts used (3) No.
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Appendix 2 Cable Manufacturing Drawings 2.6 R211 Cable (Remote I/O unit) Cable type name: R211 cable Appendix 2.6 Application: Base I/O unit – Remote I/O unit connection Remote I/O unit – Remote I/O unit connection Option (compatible connector set) FCUA-CN211 (Note that there is a single-end connector and contact, with no crimp terminal.) Assembly drawing (1)(2) (1)(2) (3) List of parts used X No.
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Appendix 2 Cable Manufacturing Drawings 2.7 R220 Cable (+24VDC input) Cable type name: R220 cable Appendix 2.7 Application: +24V supply to the base I/O unit, relay card and remote I/O unit Input of emergency stop signal to the relay card Assembly drawing (1)(2) Option (compatible connector set) FCUA-CN220 (Note that this is only compatible with the base I/O unit, relay card and remote I/O unit side connectors.) (4) (3) List of parts used Y R220 No.
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Appendix 2 Cable Manufacturing Drawings 2.8 R300 Cable (Machine input/output) Cable type name: R300 cable Appendix 2.8 Application: Base I/O unit and remote I/O unit – Machine electric cabinet connection Option (compatible connector set) FCUA-CN300 (Note that this is only compatible with the base I/O unit and remote I/O unit side connectors.) List of parts used No.
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Appendix 2 Cable Manufacturing Drawings 2.9 R301 Cable (Machine input/output) Cable type name: R301 cable Appendix 2.9 Application: Base I/O unit and remote I/O unit – Recommended terminal block Option (compatible connector set) FCUA-CS301 List of parts used No. Part name 1 Connector 2 Wire material 3 Strain relief Recommended part type Sumitomo 3M 7940-6500SC Oki Electric Cable B40-S Sumitomo 3M 3448-7940 Qty 2 (1) 1 Assembly drawing Maximum cable length: 50m The No.1 pin cable is colored.
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Appendix 2 Cable Manufacturing Drawings 2.10 F010 Cable (NC Card) Cable type name: F010 cable Appendix 2.10 Application: NC Card – Base I/O unit connection Assembly drawing (1)(2) (1)(2) (3) List of parts used No.
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Appendix 2 Cable Manufacturing Drawings 2.11 F011 Cable (NC Card) Cable type name: F011 cable Appendix 2.11 Application: NC Card – Relay card connection Assembly drawing (1)(2) (3) List of parts used (1)(2) No.
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Appendix 2 Cable Manufacturing Drawings 2.12 F020 Cable (Manual pulse generator) Cable type name: F020 cable Appendix 2.12 Application: Relay card – Manual pulse generator connection (when one manual pulse generator is connected) Assembly drawing List of parts used No.
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Appendix 2 Cable Manufacturing Drawings 2.13 F021 Cable (Manual pulse generator) Cable type name: F021 cable Appendix 2.13 Application: Relay card – Manual pulse generator connection (when two manual pulse generators are connected) Assembly drawing List of parts used No.
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Appendix 2 Cable Manufacturing Drawings 2.14 F022 Cable (Manual pulse generator) Cable type name: F022 cable Appendix 2.14 Application: Relay card – Manual pulse generator connection (when three manual pulse generators are connected) Assembly drawing List of parts used No.
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Appendix 2 Cable Manufacturing Drawings 2.15 F040 Cable (Spindle encoder) Cable type name: F040 cable Appendix 2.15 Application: Base I/O unit – Spindle encoder (straight) connection Relay card – Spindle encoder (straight) connection Assembly drawing List of parts used No.
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Appendix 2 Cable Manufacturing Drawings 2.16 F041 Cable (Spindle encoder) Cable type name: F041 cable Appendix 2.16 Application: Base I/O unit – Spindle encoder (right angle) connection Relay card – Spindle encoder (right angle) connection Assembly drawing List of parts used No.
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Appendix 2 Cable Manufacturing Drawings 2.17 F070 Cable (+24VDC input) Cable type name: F070 cable Appendix 2.17 Application: +24V supply to the base I/O unit, relay card and remote I/O unit Input of emergency stop signal to the relay card Assembly drawing (1)(2) (3) Option (compatible connector set) FCUA-CN220 (Note that this is only compatible with the base I/O unit, relay card and remote I/O unit side connectors.) (4) List of parts used Y F070 No.
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Appendix 2 Cable Manufacturing Drawings 2.18 F390 Cable (RS232C) Cable type name: F390 cable Appendix 2.18 Application: Relay card – RS-232C device connection (cross cable) List of parts used Assembly drawing No.
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Appendix 2 Cable Manufacturing Drawings 2.19 ENC-SP1 Cable (Spindle drive unit) Cable type name: ENC-SP1 cable Appendix 2.19 Application: Base I/O unit – Spindle drive unit connection Relay card – Spindle drive unit connection Assembly drawing List of parts used No.
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Appendix 2 Cable Manufacturing Drawings Appendix 2.20 Table of Connector Sets Appendix 2.20 Connector type FCUA-CS000 Table of Connector Sets Application Packing details Double-ended: Base I/O unit – Servo drive unit Servo drive unit – Servo drive unit Single-ended (* side): Remote I/O unit ( * ) – Analog input/output Remote I/O unit ( * ) – Manual pulse generator Base I/O unit – Spindle drive unit ( * ) Relay card – Spindle drive unit ( * ) Plug (Sumitomo 3M) 10120-3000VE × 2pcs.
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Appendix 3 Parts for EMC Measures Appendix 3.1 Shield Clamp Fitting Appendix 3 Parts for EMC Measures Appendix 3.1 Shield Clamp Fitting The effect can be increased by directly connecting the cable's shield sheath to the grounding plate. Install the grounding plate near the outlet (within 10cm) of each panel, and press against the grounding plate with the clamp fitting. If the cables are thin, several can be bundled and clamped together.
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Appendix 3 Parts for EMC Measures Appendix 3.2 Ferrite Core Appendix 3.2 Ferrite Core The ferrite core is mounted integrally with the plastic case. This can be installed with one touch without cutting the interface cable or power supply cable. This ferrite core is effective against common mode noise, allowing measures against noise without affecting the quality of the signal.
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Appendix 3 Parts for EMC Measures Appendix 3.3 Surge Protector Appendix 3.3 Surge Protector (1) Surge protector Make sure that surge does not directly enter the AC line of the general-purpose stabilized power supply (prepared by customer) supplied to the control unit and DIO. The following product or equivalent is recommended for the surge protector. 1) Part name Manufacturer : RAV-781BYZ-2 : Okaya Electric Industries Circuit voltage 50/60Hz Vrms Max.
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Appendix 3 Parts for EMC Measures Appendix 3.3 Surge Protector 2) Part name Manufacturer : RAV-781BXZ-4 : Okaya Electric Industries Circuit voltage 50/60Hz Vrms Max. tolerable circuit voltage Clamp voltage V±10% Surge resistance level 8/20µs Surge withstand voltage 1.2/50µs Static capacity Operating temperature range 250V 3ø 300V 700V 2500A 2kV 75pF –20 to +70°C Circuit drawing (1) Black (2) Black (3) Black Green 28.5±1 5.5±1 11±1 Outline drawing 28±1 4.5±0.
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Appendix 3 Parts for EMC Measures Appendix 3.3 Surge Protector (2) Surge protector installation example Transformer No-fuse breaker NC control section Other device Power supply for panel, etc. Earth leakage From power breaker for panel supply No-fuse breaker MC Control panel (Relay panel, etc.) Reactor Input 200/ 230VAC NC drive section A Other device Power supply for panel, etc.
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Appendix 3 Parts for EMC Measures Appendix 3.4 Selection of Stabilized Power supply Appendix 3.4 Selection of Stabilized Power Supply Consider the following characteristics when selecting the stabilized power supply. (prepared by customer) Use a power supply that complies with CE Marking or that follows the standards given below. Stabilized power supply selection items Item Voltage fluctuation Output Ripple noise fluctuation Spike noise Output current Output holding time ±5% Max. 120mV Max. 500mV — Min.
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Revision History Date of revision Manual No. Feb. 1998 BNP-B2203* Sept. 1999 BNP-B2203A Revision details First edition created. • Design of the cover and the back cover were changed. Oct. 2003 BNP-B2203D • MODEL, MODEL CODE, and Manual No. were added on the back cover. • PCI bus specifications (FCU6-HR655) card added.
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Notice Every effort has been made to keep up with software and hardware revisions in the contents described in this manual. However, please understand that in some unavoidable cases simultaneous revision is not possible. Please contact a Mitsubishi business office with any questions or comments regarding the use of this product. Duplication Prohibited This instruction manual may not be reproduced in any form, in part or in whole, without written permission from Mitsubishi Electric Corporation.
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MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE : MITSUBISHI DENKI BLDG., 2-2-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN MODEL MAGIC64 MODEL CODE 008-096 Manual No. BNP-B2203D(ENG) Specifications subject to change without notice. (0310)MEE Printed in Japan on recycled paper.