HARDWARE MANUAL FX1N SERIES PROGRAMMABLE CONTROLLERS
FX1N Series Programmable Controllers Foreword • This manual contains text, diagrams and explanations which will guide the reader in the correct installation and operation of the FX1N Series Programmable Controllers. It should be read and understood before attempting to install or use the unit. • Further information can be found in the FX Series Programming Manual II.
FX1N SERIES PROGRAMMING CAUTION Thank you for buying The Mitsubishi FX1N series controller. Please note the following. Notes: Block Move instruction Applicable PLC: FX1N Applicable instructions: BMOV, BMOVP(FNC15) If the file register parameter setting and the registers D8000-D8225 are used as the destination devices for the BMOV(BMOVP) instruction, program steps or file register data may be lost or damaged. All other data registers can be used safely for BMOV(BMOVP) instruction destination registers.
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FX1N Series Programmable Controllers FX1N Series Programmable Controllers Hardware Manual Manual number : JY992D89301 Manual revision : R Date : April 2015 This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.
FX1N Series Programmable Controllers Guidelines for the safety of the user and protection of the FX1N. This manual provides information for the installation and use of the FX1N. The manual has been written to be used by trained and competent personnel.
FX1N Series Programmable Controllers Note’s on the symbols used in this manual At various times through out this manual certain symbols will be used to highlight points of information which are intended to ensure the users personal safety and protect the integrity of the equipment. Whenever any of the following symbols are encountered, its associated note must be read and understood. Each of the symbols used will now be listed with a brief description of its meaning.
FX1N Series Programmable Controllers • Under no circumstances will Mitsubishi Electric be liable or responsible for any consequential damage that may arise as a result of the installation or use of this equipment. • All examples and diagrams shown in this manual are intended only as an aid to understanding the text, not to guarantee operation. Mitsubishi Electric will accept no responsibility for actual use of the product based on these illustrative examples.
FX1N Series Programmable Controllers Marine standard The FX1N Series conforms to the marine standards listed below. Overall, regulation conformity restrictions on various equipment are reduced when the FX1N Series installation setup complies with marine standards. Please consult with Mitsubishi Electric for the latest information on marine standard practices and the corresponding types of equipment.
FX1N Series Programmable Controllers Note Concerning the CE Marking This document does not guarantee that a mechanical system including this product will comply with the following standards. Compliance to EMC directive and LVD directive of the entire mechanical system should be checked by the user / manufacturer. For more details please contact the local Mitsubishi Electric sales site. Programmable logic controllers are open-type devices that must be installed and used within conductive control boxes.
FX1N Series Programmable Controllers EMC The following products have shown compliance through direct testing (of the identified standards below) and design analysis (through the creation of a technical construction file) to the European Directive for Electromagnetic Compatibility (2004/108/EC) when used as directed by the appropriate documentation. Refer to a manual or related material of each product other than the following. Attention • This product is designed for use in industrial applications.
FX1N Series Programmable Controllers Type : Programmable Controller (Open Type Equipment) Models : MELSEC FX1N series manufactured FX1N-485-BD from March 1st, 2000 FX1N-232-BD FX1N-CNV-BD FX1N-8AV-BD FX1N-EEPROM-8L from June 1st, 2000 FX1N-MR-ES/UL FX1N-422-BD FX1N-5DM from December 1st, 2000 FX1N-MR-DS FX1N-MT-DSS Where indicates:14,24,40,60 from June 1st, 2001 FX1N-4EX-BD FX1N-1DA-BD from July 1st, 2001 FX1N-MT-ESS/UL Where indicates:14,24,40,60 FX1N-2EYT-BD FX1N-2AD-BD Models : M
FX1N Series Programmable Controllers For the products shown on the previous page, PLCs manufactured before September 30th, 2013 are compliant with EN50081-2 (EN61000-6-4) and EN61000-6-2 after October 1st, 2013 are compliant with EN61131-2:2007 Standard Remark EN50081-2:1993 Electromagnetic compatibility Compliance with all relevant aspects of the standard.
FX1N Series Programmable Controllers Models : MELSEC FX0N series manufactured from November 1st, 1995 FX0N-40ER-ES, FX0N-8EYT-ESS FX0N-8EX-ES, FX0N-8EYR-ES, from February 1st, 1996 FX0N-8ER-ES, FX0N-16EYT-ESS FX0N-16EX-ES, FX0N-16EYR-ES, from April 1st, 1996 FX0N-8ER-ES/UL, FX0N-16EX-ES/UL,FX0N-16EYR-ES/UL, FX0N-16EYT-ESS/UL from May 1st, 1996 FX0N-40ER-DS, FX0N-232ADP, from July 1st, 1996 Harmonized Products FX0N-40ER-ES/UL, FX0N-8EX-ES/UL,FX0N-8EYR-ES/UL, FX0N-8EYT-ESS/UL Standard FX0N-40ET-D
FX1N Series Programmable Controllers Models : MELSEC FX2N series manufactured FX2N-ER-ES/UL FX2N-ET-ESS/UL Where indicates:32,48 FX2N-16EYR-ES/UL FX2N-16EX-ES/UL FX2N-16EYT-ESS/UL FX2N-48ET-DSS from April 1st, 1998 FX2N-48ER-DS from August 1st, 1998 FX2N-48ER-UA1/UL FX2N-8EX-ES/UL from August 1st, 2005 FX2N-8ER-ES/UL FX2N-8EYR-ES/UL FX2N-8EYT-ESS/UL from July 1st, 1997 For the products above, PLCs manufactured before March 31st, 2002 are compliant with EN50081-2 (EN61000-6-4) and EN50082-2 from Apr
FX1N Series Programmable Controllers Standard Remark EN61131-2:1994 Programmable controllers Compliance with all relevant aspects of the standard. /A11:1996 - Equipment requirements and (Radiated electromagnetic field, Fast transient burst, /A12:2000 tests Electrostatic discharge and Damped oscillatory wave) EN61131-2:2007 Programmable controllers Compliance with all relevant aspects of the standard.
FX1N Series Programmable Controllers Notes when using the FX0N-40ER-ES/UL. This unit may be used as supplied and will be in compliance with the previously identified standards / directives.However, it is recommended as an additional precaution to reduce conducted mains terminal voltage emissions when power sources are shared, that an external mains filter is used.
FX1N Series Programmable Controllers LVD The following products have shown compliance through direct testing (of the identified standards below) and design analysis (through the creation of a technical construction file) to the European Directive for Low Voltage (2006/95/EC) when used as directed by the appropriate documentation. Refer to a manual or related material of each product other than the following.
FX1N Series Programmable Controllers Models : MELSEC FX0N series manufactured from November 1st, 1995 FX0N-40ER-ES, FX0N-8EYT-ESS FX0N-8EX-ES, FX0N-8EYR-ES, from February 1st, 1996 FX0N-8ER-ES, FX0N-16EYT-ESS FX0N-16EX-ES, FX0N-16EYR-ES, from April 1st, 1996 FX0N-8ER-ES/UL, FX0N-16EX-ES/UL, FX0N-16EYR-ES/UL, FX0N-16EYT-ESS/UL from May 1st, 1996 FX0N-40ER-DS, from July 1st, 1996 Harmonized Products FX0N-40ET-DSS FX0N-40ER-ES/UL, FX0N-8EX-ES/UL, FX0N-8EYR-ES/UL, FX0N-8EYT-ESS/UL Standard IEC101
FX1N Series Programmable Controllers Models : MELSEC FX2N series manufactured FX2N-ET-ESS/UL from July 1st, 1997 FX2N-ER-ES/UL Where indicates:32,48 FX2N-16EYR-ES/UL from April 1st, 1998 FX2N-48ER-DS from August 1st, 1998 FX2N-48ER-UA1/UL FX2N-8EX-ES/UL from August 1st, 2005 FX2N-8ER-ES/UL FX2N-8EYR-ES/UL FX2N-8EYT-ESS/UL For the products above, PLCs manufactured before March 31st, 2002 are compliant with IEC1010-1 from April 1st, 2002 to April 30th, 2006 are compliant with EN61131-2:1994+A11:1996+
FX1N Series Programmable Controllers Associated Manuals The following manuals are recommended as essential reference material for the correct operation of a FX1N series Programmable controller. Manual Name Manual Number Description FX Programming Manual II JY992D88101 This manual contains instruction explanation about FX1S, FX1N, FX2N and FX2NC Series PLC.
FX1N Series Programmable Controllers Manual Name Manual Number Description FX1N-2AD-BD User’s Manual JY992D96201 This manual contains explanation for installation, specification and special auxiliary relay allocation. FX1N-1DA-BD User’s Manual JY992D96401 This manual contains explanation for installation, specification and special auxiliary relay allocation. FX1N-8AV-BD JY992D84601 This manual contains hardware explanation for installation and specification.
FX1N Series Programmable Controllers Manual Name Manual Number Description FX2N-8AD User’s Manual JY992D86001 This manual contains explanation for wiring, installation, specification and BFM allocation. FX2N-2LC User’s Manual JY992D85801 This manual contains explanation for wiring, installation, specification and BFM allocation. FX2N-16LNK-M MELSEC I/O Link Master User’s Manual JY992D73701 This manual contains explanation for wiring, installation, setting, specification and I/O allocation.
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FX1N Series Programmable Controllers Table of Contents Guideline ..............................................................................................ii Associated Manuals ......................................................................... xvii 1. Introduction............................................................................................1-1 1.1 1.2 1.3 1.4 World Specification. .............................................................................................
FX1N Series Programmable Controllers 3. Installation Notes...................................................................................3-1 3.1 3.2 3.3 3.4 3.5 3.6 3.7 Product Outline .................................................................................................... 3-2 FX1N RUN/STOP Control .................................................................................... 3-4 General Specifications...................................................................................
FX1N Series Programmable Controllers 5. Inputs.....................................................................................................5-1 5.1 24V DC input Specifications ................................................................................ 5-1 5.1.1 5.1.2 5.1.3 5.1.4 Typical Wiring ............................................................................................................ 5-2 Input Circuit Connection .................................................................
FX1N Series Programmable Controllers 7. Diagnostics............................................................................................7-1 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9 7.10 Preliminary Checks.............................................................................................. 7-1 ERROR LED ON (CPU ERROR) ........................................................................ 7-2 Common Errors .........................................................................................
FX1N Series Programmable Controllers 1 INTRODUCTION 1 2 TERMINAL LAYOUTS 2 3 INSTALLATION NOTES 3 4 POWER SUPPLY 4 5 INPUTS 5 6 OUTPUTS 6 7 DIAGNOSTICS 7 8 APPENDIX 8
FX1N Series Programmable Controllers 1 INTRODUCTION 2 TERMINAL LAYOUTS 3 INSTALLATION NOTES 4 POWER SUPPLY 5 INPUTS 6 OUTPUTS 7 DIAGNOSTICS 8 APPENDIX
FX1N Series Programmable Controllers 1. Introduction 1. Introduction 1 This manual covers hardware installation instructions for the FX1N Series PLC. Table 1.
FX1N Series Programmable Controllers Introduction 1. Figure 1.1 :Main unit outline UNITS: mm (inches) X1 S/S L N X0 X3 X7 X5 X4 X2 X6 X11 0 1 4 5 82 (3.23'') 10 11 X14 2 3 6 7 12 13 14 15 IN DIN rail mounting slot POWER RUN ERROR FX1N-24MR OUT 0 1 2 3 4 5 6 7 27.3(1.08") 90 (3.55'') X15 X1 X12 X10 27.3(1.08") 2 - φ4.5 (0.17'') 10 11 Y0 0V 24V COM0 Y2 Y1 COM1 COM2 Y5 Y3 COM3 Y4 Y10 Y6 COM4 Y7 Y11 W - 8 (0.32'') W 8 (0.32'') 75 (2.
FX1N Series Programmable Controllers Introduction 1. Table 1.
FX1N Series Programmable Controllers Introduction 1. Table 1.
FX1N Series Programmable Controllers Introduction 1. Table 1.4: Special function blocks MODEL DIMENSIONS mm (inches) DESCRIPTION W H MASS (WEIGHT) kg (lbs) D FX0N-3A Analog / Digital converter 43 (1.70) 0.2 (0.44) FX2N-5A Analog / Digital converter 55 (2.17) 0.3 (0.66) FX2N-2DA Digital to analog converter FX2N-2AD Analog to digital converter 43 (1.70) 0.2 (0.
FX1N Series Programmable Controllers Introduction 1. Table 1.
FX1N Series Programmable Controllers 1.1 Introduction 1. World Specification. 1 Table 1.6: World Specification Input Sink / Source World spec models : SINK / SOURCE. Japanese models : ALWAYS SINK. Outputs Transistor World spec models : ALWAYS SOURCE. Japanese models : ALWAYS SINK.
FX1N Series Programmable Controllers 1.2 Introduction 1. Model Name FX1N -24MR-DS / A) B) C) F) E) D) Table 1.7 :Notes on model name Ref. Description A) PLC type: FX1N B) Total number of I / O channels Ref. Features Omit AC, Japanese spec. Unit type D M MPU - main unit C) E Powered extension unit DS E) EX Extension block, input DC Japanese spec. DC World spec, CE & UL registered. DSS DC World spec, DC source transistor, CE & UL registered.
FX1N Series Programmable Controllers 1.3 Introduction 1. Serial Numbers 9 Z 0 0 0 1 1 Control number Month (Example: Dec.): 1 to 9 = January to September, X = October, Y = November, Z = December Year (Example: 2009): Last digit of year 1 0 1 0 0 0 1 2 Control number Month (Example: Jan.
FX1N Series Programmable Controllers 1.4 Configuration 1.4.1 Schematic system FX1N-2AD-BD*1 FX1N-1DA-BD*1 B FX1N-4EX-BD*1 FX1N-2EYT-BD*1 FX1N-232-BD FX1N-422-BD FX1N-485-BD FX1N-8AV-BD FX1N-CNV-BD + FX2NC-232ADP FX1N-CNV-BD + FX0N-232ADP FX1N-CNV-BD + FX2NC-485ADP FX1N-CNV-BD + FX0N-485ADP 1 FX1N-5DM FX1N-EEPROM-8L*2 GX Developer FX-PCS/WIN-E GX IEC Developer FX-PCS/AT-EE RS-232C/RS-422 Converter FX-232AW FX-232AWC FX-232AWC-H USB/RS-422 Converter FX-USB-AW C D Introduction 1.
FX1N Series Programmable Controllers Introduction 1. *1 Available for use with FX1N version 2.00 or later. *2 When using the FX1N-EEPROM-8L with an expansion board in group C, only the loader function (transfer program) can be used. Remove it from the PLC after operating the loader function and attach the top cover into the PLC. 1 *3 GOT-F900 Series can connect via an FX1N-232-BD to the FX1N PLC.
FX1N Series Programmable Controllers Introduction 1. Table 1.
FX1N Series Programmable Controllers 1.4.2 Introduction 1. Note for Using Expansion Board 1 The following conditions cannot be accomplished with an FX1N PLC. - FX1N-422-BD + FX-2PIF - FX1N-5DM + FX1N-422-BD + FX-10DM-E 2 - FX-10DM-E + FX1N-422-BD + FX-10DM-E - Connect two Programming tools (FX-10P-E, FX-20P-E, Programming software, etc.
FX1N Series Programmable Controllers 1.4.3 Introduction 1. Input/Output Points and Current Consumption The following tables show the input/output points of various types of FX0N and FX2N series extension blocks, and special function blocks, along with the special function block current consumption. Table 1.
FX1N Series Programmable Controllers Introduction 1. Table 1.
FX1N Series Programmable Controllers Introduction 1. Table 1.
FX1N Series Programmable Controllers Introduction 1.
FX1N Series Programmable Controllers 1.4.4 Introduction 1. Rules of Expansion The maximum I/O for an FX1N system is 128 I/O points and 8 special function blocks. The FX1N Series can be expanded as follows when used independently. - 2 special function blocks - 1 special function block and up to 16 I/O points - Up to 32 I/O points It can also be expanded to 4 special function blocks when used in conjunction with an FX0N extension unit (2+2).
FX1N Series Programmable Controllers Introduction 1. • If a DC powered main unit is used with a power supply of less than 24VDC -15% (20.4V DC or less), then it cannot be fully expanded by using special function blocks or powered extension units. It can accommodate a maximum of an additional 32 I/O points.
FX1N Series Programmable Controllers 1.5 Back up Data 1.5.1 EEPROM backup Introduction 1. Data includes the Program, Comment, File Registers (D1000 ~ D7999), and parameter data. This will be stored as long as the EEPROM is not damaged. Mitsubishi Electric has guaranteed a life cycle time of 10,000 writes to the EEPROM memory. Users may experience operational writes to the EEPROM in excess of 10,000; however, due to temperature effects a quantitative estimation cannot be given.
FX1N Series Programmable Controllers 1.5.3 Introduction 1. Initialize Latched (Keep) Devices • When using non-latched devices To use the latched devices as the non-latched devices, reset the latched devices by an initial pulse (M8002) in program. • When using capacitor latched (keep) devices If the voltage of a capacitor drops, the capacitor keep device status may be stored incorrectly.
FX1N Series Programmable Controllers Introduction 1. • Reset of device by ZRST (zone reset) instruction The ZRST instruction can clear multiple devices at once. (Because a limited device range can be specified for the ZRST instruction, only part of the latched (keep) devices can be cleared at a time.
FX1N Series Programmable Controllers 2. Terminal layouts 2. Terminal layouts 1 The following selection of terminal layouts are taken from the FX1N product range. Note: All layouts are schematic only and are intended to aid the creation of wiring diagrams. 2.
FX1N Series Programmable Controllers L Terminal layouts 2.
FX1N Series Programmable Controllers Terminal layouts 2.
FX1N Series Programmable Controllers 2.2 Terminal layouts 2.
FX1N Series Programmable Controllers Terminal layouts 2.
FX1N Series Programmable Controllers Terminal layouts 2.
FX1N Series Programmable Controllers 2.3 Terminal layouts 2.
FX2N Extension blocks 2.4 Terminal layouts 2.
FX1N Series Programmable Controllers 3. Installation Notes 3. Installation Notes 1 The installation of FX1N products has been designed to be safe and easy. When the products associated with this manual are used as a system or individually, they must be installed in a suitable enclosure. The enclosure should be selected and installed in accordance to the local and national standards.
FX1N Series Programmable Controllers 3.1 Installation Notes 3. Product Outline Figure 3.
FX1N Series Programmable Controllers Installation Notes 3. Table 3.1 : Features table 1 1 Top cover 2 Direct mounting holes (4.5 mm <0.
FX1N Series Programmable Controllers 3.2 Installation Notes 3. FX1N RUN/STOP Control RUN or STOP of the FX1N can be controlled by: nThe RUN/STOP switch mounted next to the programming port. oA standard input (X0 to X17) defined by the system parameters. pRemotely from a personal computer or other programming peripheral. Note:The FX1N RUN/STOP switch works in parallel with the RUN-input terminal. Please refer to the table below.
FX1N Series Programmable Controllers 3.3 Installation Notes 3. General Specifications Item 1 Description Operating Temperature 0 to 55 °C (32 to 131 °F) Storage Temperature -20 to 70 °C (-4 to 158 °F) Operating Humidity 35 to 85% Relative Humidity, No condensation storage Humidity 35 to 90% Relative Humidity, No condensation Vibration Resistance*1 - Direct Mounting 10 - 57 Hz: 0.075 mm Half Amplitude 57 - 150 Hz: 9.
FX1N Series Programmable Controllers Installation Notes 3. *2 Perform dielectric withstand voltage and insulation resistance tests at the stated voltage between each terminal and the main unit’s ground terminal. Dielectric strength Between terminals AC Power Supply Units DC Power Supply Units Insulation resistance Remarks Between power supply terminal and ground terminal 1.
FX1N Series Programmable Controllers PLC Mounting Arrangements To prevent a rise in temperature, mount the units to walls. Never mount them to the floor or ceiling of an enclosure. Below (left) Single row arrangement Below (right) Double row arrangement using extension cable FX0N-65EC (650mm (25.59”); supplied separately). A 3 A A 4 A 5 A 6 A A > 50m m (1.97 inches) Function block F X 1N CPU Function block F X 1N CPU Function block A 1 2 A Function block 3.4 Installation Notes 3.
FX1N Series Programmable Controllers Installation Notes 3. Caution • Units should not be installed in areas subject to the following conditions: excessive or conductive dust, corrosive gas (salt air, Cl2, H2S, SO2, NO2, etc.) or flammable gas, moisture or rain, excessive heat, regular impact shocks or excessive vibration. • Take special care not to allow debris to fall inside the unit during installation e.g. cut wires, shavings etc.
FX1N Series Programmable Controllers Installation Notes 3. • Use the battery for memory backup correctly in conformance to this manual. 1 - Use the battery only for the specified purpose. - Connect the battery correctly. - Do not charge, disassemble, heat, put in fire, short-circuit, connect reversely, weld, swallow or burn the battery, or apply excessive forces (vibration, impact, drop, etc.) to the battery. 2 - Do not store or use the battery at high temperatures or expose to direct sunlight.
FX1N Series Programmable Controllers Installation Notes 3. • The “L” and “N” terminals are not reversible. If the “L” and “N” terminals are reversed, the units/blocks may be seriously damaged. • The “24V” and “0V” terminals are not reversible. If the “24V” and “0V” terminals are reversed, the units/blocks may be seriously damaged. • During transportation avoid any impact as the PLC is a precision instrument. It is necessary to check the operation of PLC after transportation, in case of any impact damage.
FX1N Series Programmable Controllers 3.6 DIN Rail Mounting Units can be snap mounted to 35mm (1.37") DIN rail (DIN 46277). To release, pull the spring loaded clips away from the rail and slide the unit up and off. 1 Direct Mounting 2 Table 3.3 :Hole positions UNIT mm inches ± 0.2 ± 0.01 A = W-8mm (0.32") FX1N-14M✩ FX1N-24M✩ FX1N-40M✩ 82 2-∅ (→) 82 122 3.23 3.23 4.81 2 - φ4.5 (0.
FX1N Series Programmable Controllers :Hole positions ± 0.2 ± 0.01 C IN C = W/2 20 POWER 0.79 D=W FX0N-8E✩, FX2N-8E✩, FX0N-3A, FX2N-2AD, FX2N-2DA, FX2N-32CCL, FX2N-16LNK-M, FX2N-64CL-M, FX0N-232ADP, FX0N-485ADP 43 FX2N-4DA, FX2N-4AD FX2N-4AD-PT, FX2N-5A, FX2N-4AD-TC, FX2N-2LC, FX2N-32ASI-M 55 FX2N-16EX-ES/UL IN FX0N-8ER-ES/UL IN OUT 0 1 2 3 4 5 6 7 4(0.16") D 1.70 87(3.43") D 80(3.15") 2.17 ∅ = 4.5mm (0.17") 4(0.16") 90(3.55") FX2N-16E✩ 0 1 2 3 4 5 6 7 9(0.36") 3-12 90(3.
FX1N Series Programmable Controllers :Hole positions UNIT mm inches ± 0.2 ± 0.01 1 FX2N-8AD 67 90(3.55") E = W-8mm (0.32") 2.64 F = W-24.5mm (0.97") 2.58 3 75(2.96") E W 10 (0.40") ∅ = 4.5mm (0.17") 65.5 2 4 16.1(0.64") 5 W F FX2NC-232ADP, FX2NC-485ADP 98(3.86") Table 3.3 Installation Notes 3. 6 19.1(0.76") 7(0.28") 74(2.
FX1N Series Programmable Controllers Table 3.3 Installation Notes 3. :Hole positions UNIT mm inches ± 0.2 ± 0.01 G = W-10mm (0.40") FX0N-16E✩ 60 2.37 FX2N-16CCL-M 75 2.96 ∅ = 4.5mm (0.17") 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 G W 90(3.55") 0 80(3.15") POWER IN 90(3.55") FX0N-16EX-ES 80(3.15") W G 9(0.36") 87(3.
FX1N Series Programmable Controllers Installation Notes 3. 3.7 Wiring 3.7.1 Termination at Screw Terminals Terminal screws should be tightened to between 0.5 to 0.8 Nm. Terminal screws must be secured to prevent a loose connection thus avoiding a malfunction. Do not tighten terminal screws with a torque outside the above-mentioned range. Failure to do so may cause equipment failures or malfunctions. The terminal screws for the FX1N, FX0N, FX2N Series PLCs are M3.0.
FX1N Series Programmable Controllers Installation Notes 3. 2) Handle the crimp terminal of the following size when 2 wires are used per terminal. Refer to Figure 3.6 for installation instructions. Figure 3.5:Crimp Terminal for M3 Screws 6.2 mm (0.24" ) or less φ 3.2 (0.13") 6.2 mm (0.24") or less 6.3 mm or more φ 3.2 (0.13") 6.3 mm or more Figure 3.6:Installing 2 Wires Per a Terminal Terminal screw Crimp terminal Terminal Caution • Make sure to turn OFF the power before starting any wiring work.
FX1N Series Programmable Controllers 3.7.2 Installation Notes 3. Removal and installation of quick-release terminal block 1 • Removal : Loosen the left and right screws evenly. • Installation : Tighten the left and right screws evenly. Tightening torque 0.4 to 0.5 N•m Make sure that the center of the terminal block is not lifted Do not tighten the left and right screws with a torque outside the abovementioned range. 2 3 Loosen these left and right screws evenly to remove input terminals.
FX1N Series Programmable Controllers 3.8 Installing Optional Units 3.8.1 Expansion Boards Installation Notes 3. The following is a generic explanation of how to install an expansion board on to the FX1N PLC. For greater detail, specifications and wiring examples for each optional unit, please see the relevant product manuals.
FX1N Series Programmable Controllers Installation Notes 3. Always make sure the power is turned off, before installing a special function board. Only one board can be used at any one time, do not try to stack multiple boards. A) Special function or optional equipment board. B) Optional equipment connector port. C) M3 screw to secure board. D) Top cover for board. E) M3 screw to secure top cover. Note: Do not remove this screw. 1 2 3 • Remove base unit top cover. 4 • Plug board A) into connector B).
FX1N Series Programmable Controllers 3.8.2 Installation Notes 3. FX1N-5DM Display Module Always make sure the power is turned off, before installing the 5DM. A) Top cover for DM B) Optional equipment connector port. C) M3 screw to secure top cover. • Remove the base unit top cover. • Attach the top cover for DM A), and secure with screw C) (if 5DM is to be permanently mounted) • Plug in the 5DM at connector B) For further information please refer to the FX1N-5DM users manual.
FX1N Series Programmable Controllers 3.8.3 Installation Notes 3. Extension I/O module and Special Function module 1 Install/remove extension module as shown in the figure below. Caution 2 Cut off all phases of power source before installing/removing the extension module. 1 Ref. 1 2 3 ’ 3 Description Remove the extension bus cover. 2: Install extension cable. 4 2 or 2' 2': Remove extension cable. 2 3 Install the extension bus cover.
FX1N Series Programmable Controllers Installation Notes 3.
FX1N Series Programmable Controllers 4. Power Supply 4. Power Supply 1 4.1 Wiring Techniques Wiring for FX1N products has been designed to be safe and easy. If the user is concerned about the correct installation of these products or associated products, please contact a professional electrician who is trained to the local and national standards applicable to the installation site. 4.
FX1N Series Programmable Controllers 4.3 Power Supply 4. Power Supply • When wiring an AC supply, the “Live” cable should be connected to the “L” terminal and the “Neutral” cable should be connected to the “N” terminal. Do NOT connect the “Live” wire to the “N” terminal, otherwise, the user may receive a dangerous shock upon powerup. • When wiring a DC supply the “Live” cable should be connected to the “+” terminal and the “Neutral” cable should be connected to the “-” terminal.
FX1N Series Programmable Controllers 4.4 Power Supply 4. Power Requirements 1 Table 4.1 :AC Power Supply Units FX1N-14M Power supply Max. allowable momentary power failure period Fuse rating In-rush current Power consumption 24V DC Service Supply FX1N-24M FX1N-40M FX1N-60M 100 - 240V AC +10%, -15%, 50-60Hz 10ms; if less than 10ms, the PLC will continue operation. If 10ms or more, the PLC will shut down 250V 1A 250V 3.15A Time-lag Fuse Time-lag Fuse 100V AC - Max. 30A for 5ms 200V AC - Max.
FX1N Series Programmable Controllers 4.5 Example Wiring 4.5.1 AC Power supply 100-240V AC 50/60 Hz ➓ ➊ Power Supply 4. ➋ ➋ 24V DC ➎ ➌ ➍ 11 ➐ MC 12 12 *1 *1 L N ➑ ➏ ➏ 24V 0V ➒ AC/DC Converter 24+ 24- L Extension Block N 24V 0V Powered extention unit 24+ 24- Special Function Block/Unit *1 It is recommended to use the same power source to power the main unit, powered extension units and special function blocks/units.
FX1N Series Programmable Controllers ➊ AC Power supply 100 - 240V AC, +10% -15%, 50 - 60 Hz Power Supply 4.
FX1N Series Programmable Controllers 4.5.2 Power Supply 4. 24V DC Power supply 24V DC ➓ ➊ ➋ ➋ ➋ ➎ ➌ ➍ *1 *2 ➑ ➏ ➐ MC ➏ 11 *3 *2*3 24V 0V S/S S/S 0V 24+ 24- 12 ➒ DC/DC Converter *1 24+ 24- Extension Powered extension unit Special Block (Only connect DC power Function supply type for FX0N Series) Block/Unit *1 It is recommended to use the same power source to power the main unit, powered extension units and special function blocks/units.
FX1N Series Programmable Controllers Power Supply 4. *3 When using a DC power supply type, it is the power source for an input extension block between "24V" and "0V" terminals. Never supply an external power supply to these terminals. Moreover, do not connect any equipment except an extension block to these terminals.
FX1N Series Programmable Controllers 4.5.3 Power Supply 4. 12V DC Power Supply 12V DC ➓ ➊ ➋ ➎ ➌ ➍ ➐ MC *1 ➑ ➏ ➏ 11 *2 *1*2 24V 0V S/S 12 ➒ DC/DC Converter 24+ 24- 12 Extension Extension Input Output Block Block *1 Never connect the "0V" and the "-" terminals of a DC power supply type main unit. *2 When using a DC power supply type, it is the power source for an input extension block between "24V" and "0V" terminals. Never supply an external power supply to these terminals.
FX1N Series Programmable Controllers Power Supply 4. ➊ DC Power supply, 12V DC, +20%/ -15% ➑ Fuse ➋ Circuit protector or Fuse ➒ Main unit ➌ Emergency stop ➓ Breaker ➍ Power supply switch ➎ Power ON pilot indicator 11 Power Supply for the input circuitry of the main unit and extension blocks that are connected. 12 When using a 12V DC power supply, extension blocks occupying up to 32 I/O points are connected. ➏ Power supply for loads ➐ Grounding resistor 100Ω or less 1 2 3 4 4.
FX1N Series Programmable Controllers Power Supply 4.
FX1N Series Programmable Controllers 5. Inputs 5. Inputs 1 5.1 24V DC input Specifications 2 FX1N main unit, extension block X0 → X7 X10 → ∞ 3 24V DC ±10% Input voltage Input current Input switching current FX0N, FX2N Extension block OFF → ON 24V DC, 7mA 24V DC, 5mA 24V DC, 5mA >4.5mA >3.5mA >3.5mA ON → OFF Response time Variable response time Circuit isolation Operation indication 4 <1.
FX1N Series Programmable Controllers 5.1.1 Inputs 5. Typical Wiring PNP AC model - Service supply ➋ *1 24V ➍ ➌ NPN Sensor *1*2 0V S/S X0 X1 X2 ➊ ➍ Input Device Contact ➎ (Y side) ➌ NPN ➍ *1 24V *1*2 0V ➊ (Y side) S/S X0 X1 ➊ DC model - Input circuit power supply ➋ PNP Sensor X2 ➎ ➎ Main unit Note: The input circuit power supply provides a clean +24VDC supply for the inputs. Hence use an external +24VDC power supply at your own risk.
FX1N Series Programmable Controllers 5.1.2 Inputs 5.
FX1N Series Programmable Controllers 5.1.3 Inputs 5. Diodes and Inputs Connected in Series Vdrop across the diode Max. 4V No more than 2 LEDs should be connected in series. 24V FX0N, FX2N Extension block FX1N X X S/S 0V S/S 5.1.4 Resistors and Inputs Connected in Parallel Parallel resistance Rp: FX1N = 15kΩ. If resistance Rp is less than the stated value, then add Rb. See equation 1 for Rb calculation. Alternatively; Current leakage: FX1N = 1.5mA.
FX1N Series Programmable Controllers 5.2 Inputs 5. AC110V Input Extension Block 1 Input voltage 85-132V AC 50-60Hz Input impedance 21kΩ/50HZ 18kΩ/60Hz Input current 4.7mA 100V AC/50Hz 6.2mA 110V AC/60Hz 2 OFF → ON/ON → OFF; input switching current 80V 3.8mA/30V 1.7mA 5.2.
FX1N Series Programmable Controllers 5.2.2 Inputs 5. Programming Caution When using 110V AC units, high speed counter and interrupt routines are not suitable for use due to the long 'ON/OFF' times. The following instructions are also not suitable.
FX1N Series Programmable Controllers 6. Outputs 6.1 Output Specifications Description 1 Relay Output Transistor Output ≤ 240V AC, ≤ 30V DC 2A/1 point, 8A/COM 0.5A/1 point, 0.8A/COM 80VA, 120/240V AC 12W/24V DC When supply voltage < 5V DC allow at least 2mA flow - OFF → ON 10ms < 0.2ms; < 5μs (Y000,Y001 only) ON → OFF 10ms < 0.2ms (I > 0.2A); <5μs (Y000,Y001 only) By Relay By Photo Coupler - 0.1mA/30V DC Switched voltages (resistive load) Rated current / N points (resistive load) Max.
FX1N Series Programmable Controllers 6.2 Outputs 6. Relay Output Example Typical Relay COM0 Y000 COM1 Y001 COM2 Y002 COM3 Y003 Y004 Y005 ➋ ➎ ➒ ➋ ➌ ➐ ➑ ➎ ➓ ➊ Do not use this terminal ➋ Fuse ➌ Reverse-current protection diode (See section 6.4) ➍ External Mechanical Interlock (See section 6.4) ➎ Emergency Stop ➏ Surge absorber (0.1μF capacitor + 100-200Ω resistor) (See section 6.
FX1N Series Programmable Controllers 6.2.1 Outputs 6. Product life of relay contacts The product life of relay contacts varies considerably depending on the load type used. Take care that loads generating reverse electromotive force or rush current may cause poor contact or deposition of contacts which may lead to considerable reduction of the contact product life. 1 2 1) Inductive load Inductive loads generate large reverse electromotive force between contacts at shutdown which may cause arcing.
FX1N Series Programmable Controllers Outputs 6. Table 6.1 : Load capacity Life of contact (cycles) 20VA 35VA 80VA 0.2A/100V AC 0.1A/200V AC 0.35A/100V AC 0.17A/200V AC 0.8A/100V AC 0.4A/200V AC 3,000,000 1,000,000 200,000 The product life of relay contacts becomes considerably shorter than the above conditions when the rush overcurrent is shut down. * For countermeasures while using inductive loads, refer to "Output circuit configuration" below in this section.
FX1N Series Programmable Controllers 6.2.2 Outputs 6. Output circuit configuration An internal protection circuit for the relays is not provided in the relay output circuit for this product. It is recommended to use inductive loads with built-in protection circuits. When using loads without built-in protection circuits, insert an external contact protection circuit, etc. to reduce noise and extend the product life. 1) DC load Connect a diode in parallel with the load.
FX1N Series Programmable Controllers 3) Interlock For loads such as forward/reverse contactors, etc., where a hazardous condition could result if switched ON simultaneously, an external interlock should be provided for inter locking t he P LC's inter nal programs as shown to the right. Outputs 6. Inter- Limit of normal lock rotation PLC output contact Limit of reverse rotation PLC output contact 4) In-phase PLC output contacts (*) should be used in an "inphase" manner.
FX1N Series Programmable Controllers Outputs 6. 6.3 Transistor Output Example 6.3.1 Transistor Output Writing Diagram (Source Type) 1 +V0 Y000 +V1 Y001 +V2 Y002 +V3 Y003 Y004 Y005 MC1 ➐ ➎ ➑ ➏ ➍ MC2 ➋ 6.3.2 ➊ MC2 ➊ Do not use this terminal ➋ Emergency Stop ➌ Fuse Mechanical ➍ External Interlock (See Section 6.
FX1N Series Programmable Controllers 6.3.3 Outputs 6. Response Times OFF times increase as the load current decreases. For improved response times use a ‘dummy’ resistor, see the figure below. If a response time of 0.
FX1N Series Programmable Controllers 6.3.4 Outputs 6. External wiring precaution DC (+) DC (-) 1) Contact protection circuit for inductive loads Inductive load Transistor outputs use internal zener diode (50V) as protection circuitry. When driving the inductive load with transistor output, a reverse-current Reverse-current PLC protection diode can be installed in parallel with the protection diode output load if necessary.
FX1N Series Programmable Controllers Outputs 6.
FX1N Series Programmable Controllers 7. Diagnostics 7. Diagnostics 1 7.1 Preliminary Checks POWER RUN ERROR 2 Check power supply, ground and I/O cables are wired correctly. 3 POWER RUN ERROR Turn the power supply on. Check that the power LED is lit. Down load a small test program to the PLC. Verify the program to ensure it has been written to the PLC correctly. Using the programming device, force each output ON/OFF. Check the output LEDs for operation. POWER RUN ERROR Put the PLC into RUN.
FX1N Series Programmable Controllers 7.2 Diagnostics 7. ERROR LED ON (CPU ERROR) POWER RUN ERROR Fault ERROR LED ON Remedy Reset PLC. Possible Power results OFF,ON and trigger RUN input. Remedy Power OFF A Disconnect Possible earth/ results ground terminal LED is lit LED is lit A B Check for programming error. Ensure the earth/ ground cable is correctly rewired.
FX1N Series Programmable Controllers 7.3 Diagnostics 7. Common Errors 1 - Corroded contact points at some point in an I/O line. - An I/O device has been used outside its specified operating range. - An input signal occurs in a shorter time period that taken by one program scan. 7.4 2 Maintenance 3 - Check interior temperature of the panel. - Check panel air filters if fitted. 4 - Check for loosening of terminals or mounting facilities (due to vibration).
FX1N Series Programmable Controllers 7.5 Diagnostics 7. Operation and Error Flags M8004 (ref. 8004) Error occurance (ON when M8060-7 are ON) M8062 (ref. D8062) PLC/PP communication error M8035 Forced RUN mode M8063 (ref. D8063) Parallel link error M8036 Forced RUN signal M8064 (ref. D8064) Parameter error M8037 Forced STOP signal M8065 Syntax error (ref. D8065, D8069) M8039 (ref. D8039) Constant scan mode M8066 Program (circuit) error (ref.
FX1N Series Programmable Controllers 7.6 Diagnostics 7. PLC Status Registers 1 D8000 (default 200m s) D8001 D8002 W atchdog tim er 2 P LC version 26100 = F X 1N V ersion 1.00 26 = F X 1N, 100 = V ersion 1.
FX1N Series Programmable Controllers 7.7 Diagnostics 7.
FX1N Series Programmable Controllers 7.8 Diagnostics 7.
FX1N Series Programmable Controllers 7.9 Diagnostics 7.
FX1N Series Programmable Controllers A B C D Symbol ABS ABSD ADD ALT AND ASCI BCD BIN BMOV CALL CCD CJ CMP DEC DECO DI DIV DRVA DRVI DSW FNC No 155 062 020 066 232-238 082 018 019 015 001 084 000 010 025 041 005 023 159 158 072 Diagnostics 7.
FX1N Series Programmable Controllers Symbol TADD TCMP TO T TRD TSUB TWR TZCP FNC No 162 160 079 166 163 167 161 D P Diagnostics 7.
FX1N Series Programmable Controllers 7.10 Diagnostics 7. Device List Item Specification Remarks Program capacity 8k steps Provided by built in EEPROM momory I/O configuration Auxiliary relay (M coils) State relays (S coils) Timers (T) Max hardware I/O configuration points 128, dependent on user selection (Max.
FX1N Series Programmable Controllers Item Specification Remarks General 16 points Range: 1 to 32,767 counts C0 to C15 Type: 16 bit up counter Latched (EEPROM backed-up) 184 points Range: 1 to 32,767 counts EEPROM keep: 16 points Capacitor keep: 168 points C16 to C199 EEPROM keep: C16 to C31 Capacitor keep: C32 to C199 Type: 16 bit up counter General 20 points Range: -2,147,483,648 to 2,147,483,647 counts C200 to C219 Type: 32 bit bi-directional counter Latched (EEPROM backed-up) 15 points, Capa
FX1N Series Programmable Controllers Item Diagnostics 7.
FX1N Series Programmable Controllers Item Constants Diagnostics 7.
FX1N Series Programmable Controllers 8. Appendix 8.1 Discontinued models Appendix 8. 1 The table below shows discontinued models of MELSEC-F Series PLCs described in this manual.
FX1N Series Programmable Controllers 8.2 Appendix 8. Precautions for Battery Transportation When transporting lithium batteries, follow the transportation regulations. The batteries for the FX1N Series CPU unit are classified as shown in following table. 8.2.1 Regulated FX1N Series products a) Included modules and batteries None.
FX1N Series Programmable Controllers 8.3 Appendix 8. Handling of Batteries and Devices with Built-in Batteries in EU Member States This section describes the precautions for disposing of waste batteries in EU member states and exporting batteries and/or devices with built-in batteries to EU member states. 8.3.1 1 Disposal precautions 2 In EU member states, there is a separate collection system for waste batteries.
FX1N Series Programmable Controllers 8.3.2 Appendix 8. Exportation precautions The new EU Battery Directive (2006/66/EC) requires the follwoing when marketing or exporting batteries and/or devices with built-in batteries to EU member states.
FX1N Series Programmable Controllers 8.3.3 Appendix 8. Regulated FX1N Series products a) Included modules and batteries None. (FX1N Series CPU units do not include batteries when shipped from the factory.
FX1N Series Programmable Controllers Appendix 8.
FX1N Series Programmable Controllers 1 INTRODUCTION 1 2 TERMINAL LAYOUTS 2 3 INSTALLATION NOTES 3 4 POWER SUPPLY 4 5 INPUTS 5 6 OUTPUTS 6 7 DIAGNOSTICS 7 8 APPENDIX 8
FX1N Series Programmable Controllers 1 INTRODUCTION 2 TERMINAL LAYOUTS 3 INSTALLATION NOTES 4 POWER SUPPLY 5 INPUTS 6 OUTPUTS 7 DIAGNOSTICS 8 APPENDIX
HARDWARE MANUAL FX1N SERIES PROGRAMMABLE CONTROLLERS HEAD OFFICE: TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN MODEL FX1N-HW-E MODEL CODE 09R511 JY992D89301R (MEE) Effective April 2015 Specification are subject to change without notice.
