Dismantling Guide
Step 1: Assessing Damage to the Main Drive Lithium-ion Battery
Immediately after receiving the vehicle, and prior to any dismantling work, check for damage to the
Main drive lithium-ion battery. If the Main drive lithium-ion battery is severely damaged, the Main drive
lithium-ion battery must be discharged by soaking in water prior to any dismantling work in order to
reduce the risk of electric shock and/or fire.
WARNING;
Wear Personal Protection Equipment when checking for damage to the Main drive lithium-
ion battery.
If the Main drive lithium-ion battery is severely damaged, even after the high voltage circuit
has been shut off, there is still a risk of electrical shock and/or fire.
If it is not possible to proceed immediately with the process for discharging the Main drive
lithium-ion battery, place the vehicle in an open space away from any structure or vehicle, and
continue to monitor the vehicle until the discharging process has been completed and the risk
of fire is eliminated.
If you detect leaking fluids, sparks, smokes, flames, increased temperature, gurgling, popping,
or hissing noises from the HV compartment, notify the Fire Department. Ensure area is clear
around the vehicle. If possible, open windows to avoid potential gas build-up.
If one of the following conditions is observed, the battery is likely severely damaged:
- Organic solvent odor is detected around the vehicle that is unlike gasoline, light oil or oil odors.
- Inner components such as batteries or electric wirings are visible through an opening in the
damaged Main drive lithium-ion battery case.
- An object is penetrating into the Main drive lithium-ion battery case.
- Driver's, front passenger's, and/or the rear seat is deformed or tilted due to floor deformation.
9