MITSUBISHI ELECTRIC AUTOMATION, INC. UNINTERRUPTIBLE POWER SUPPLY SYSTEM 2033D SERIES OWNERS / TECHNICAL MANUAL Revision 1.3: Mar.
MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Preface 23D_00s.
MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: ii TABLE OF CONTENTS LIST OF TABLES ................................................................................................ iii LIST OF FIGURES .............................................................................................. iv HOW TO USE THIS MANUAL ............................................................................ v 1.0 INTRODUCTION ...............................................................
MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: iii List of Tables Table 1.1 Power Specifications..................................................................... 1-11 Table 1.2 UPS Module Information............................................................... 1-11 Table 1.3 Detail of Specifications ................................................................. 1-12 Table 1.4 Rating of Contactor and Fuses.....................................................
MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: iv List of Figures Figure 1.1 Single Line Diagram-Normal Operation...................................................... 1-5 Figure 1.2 Single Line Diagram-Bypass Operation ..................................................... 1-6 Figure 1.3 Single Line Diagram-Battery Operation...................................................... 1-7 Figure 1.4 UPS Parts Location...........................................................
MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: v How to use this Manual This manual is designed for ease of use, giving the user easy and quick reference to information. This manual uses notice icons to draw attention to the user important information regarding the safe operation and installation of the UPS. The notice icons used in this manual are explained below, and should be taken into account and adhered to whenever they appear in the text of this manual.
MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 1-1 1.0 INTRODUCTION Your Mitsubishi Uninterruptible Power Supply System (UPS) is designed to provide many years of reliable protection from power failure, brownouts, line noise, and voltage transients. To ensure optimum performance of the equipment, follow the manufacturer's instructions. This manual contains descriptions required to operate the UPS. Please read this manual carefully and retain it for future reference.
2033D SERIES UPS OWNERS / TECHNICAL MANUAL MITSUBISHI ELECTRIC Page Number: 1-2 WARNING 2 This UPS does not include a Bypass input circuit breaker (MCCB) to protect bypass circuit. Bypass input circuit breaker (MCCB) are to be field supplied and installed.
2033D SERIES UPS OWNERS / TECHNICAL MANUAL MITSUBISHI ELECTRIC Page Number: 1-3 1.1 GENERAL The Mitsubishi 2033D Series UPS is designed to provide continuous and clean electrical power to a critical load. Additionally the UPS monitors power conditions affecting the load. In the event of an input power failure, the UPS will supply power to the critical load for the specified battery time.
MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 1-4 1.2 Definitions UNINTERRUPTIBLE POWER SUPPLY SYSTEM (UPS) - All components within the UPS Module Cabinet and associated batteries that function as a system to provide continuous, conditioned AC power to a load. This is sometimes referred to as the "System".
Page Number: 1-5 2033D SERIES UPS OWNERS / TECHNICAL MANUAL MITSUBISHI ELECTRIC 1.3 Overview The UPS provides two power paths between the utility source and the critical load. Figure 1.1 shows the path for normal operation, with the load powered from the inverter. Figure 1.2 shows the path for bypass operation, with the load supplied through the static bypass line. Figure 1.3 shows the path for battery operation, with the load supplied from the inverter. A) Normal Operation. FIGURE 1.
Page Number: 1-6 2033D SERIES UPS OWNERS / TECHNICAL MANUAL MITSUBISHI ELECTRIC B) Internal Static Bypass Line FIGURE 1.2 Single Line Diagram- Bypass Operation. Load fed through static bypass line. CB AC Bypass Input Maintenance Bypass Switch Static Transfer Switch 52RS CONVERTER CB INVERTER AC input Output User supplied 52RC FI FO 52C 52CS FB 72B Power Flow Not in Use BATTERY 50kVA, 80kVA: External Battery UPS Module Referring to Figure 1.
Page Number: 1-7 2033D SERIES UPS OWNERS / TECHNICAL MANUAL MITSUBISHI ELECTRIC C) Inverter supply at battery operation FIGURE 1.3 Single Line Diagram - Battery Operation CB AC Bypass Input Maintenance Bypass Switch Static Transfer Switch 52RS CONVERTER CB INVERTER AC input Output User supplied 52RC FI FO 52C 52CS FB 72B Power Flow Not in Use BATTERY 50kVA, 80kVA: External Battery UPS Module Referring to Figure 1.
MITSUBISHI ELECTRIC FIGURE 1.4-a Page Number: 1-8 2033D SERIES UPS OWNERS / TECHNICAL MANUAL UPS Parts Location (30kVA) UPS module FRONT VIEW Inverter unit Converter Unit Chopper Unit DC Capacitor 52RS 52RC 52CS 72B 1. External I/F Circuit PCB IOAU-05 52C 2. Grounding Bar Parallel I/F PCB GND FIGURE 1.4-b GND ELEC TERM UPS Parts Location (50kVA, 80kVA) UPS module FRONT VIEW Inverter unit Converter Chopper Unit 52C 52RS 52CS 52RC 1. External I/F Circuit PCB IOAU-05 72B Parallel I/F PCB 2.
MITSUBISHI ELECTRIC Page Number: 1-9 2033D SERIES UPS OWNERS / TECHNICAL MANUAL FIGURE 1.5 UPS Parts Location (Continued) UPS module BACKSIDE OF FRONT DOOR(Right side) SYNC.LED 5 FIGURE 1.6 INVERTER START | INVERTER STOP | 6 | FAULT RESET | MAINTENANCE BUTTON | TEST SWITCH | BOOT SWITCH 7 8 9 10 External I/F PCB IOAU-05 3. External Contact Signal Terminal IOAU-05 4.
2033D SERIES UPS OWNERS / TECHNICAL MANUAL MITSUBISHI ELECTRIC Page Number: 1-10 Description of Figures 1.4, 1.5, and 1.6: 1. External I/F Board (IOAU-05) : FOR SERVICE PERSONNEL ONLY (FIGURE 1.6): - (3) External contact signal terminal - (4) RS232C communication connector 2. Grounding Bar (E) 3. External Contact Signal Terminal Block - Terminal block to connect contact signal input/output lines to and from the external devices. Refer to Figure 2.15 section 2.5 for details. 4.
MITSUBISHI ELECTRIC Page Number: 1-11 2033D SERIES UPS OWNERS / TECHNICAL MANUAL 1.4 Specifications The UPS name plate displays the rated kVA as well as nominal voltages and currents. The name plate is located on the inside of the UPS front door. TABLE 1.
2033D SERIES UPS OWNERS / TECHNICAL MANUAL MITSUBISHI ELECTRIC Page Number: 1-12 TABLE 1.
MITSUBISHI ELECTRIC Page Number: 1-13 2033D SERIES UPS OWNERS / TECHNICAL MANUAL TABLE 1.
MITSUBISHI ELECTRIC Page Number: 2-1 2033D SERIES UPS OWNERS / TECHNICAL MANUAL 2.0 OPERATOR CONTROLS AND INDICATORS The 2033D Series operator controls and indicators are located as follows: Circuit breakers and contactors: Inside the module UPS status indicators: Outside of front door FIGURE 2.1 Operation/Display Panel (Front panel) 3 4 2 5 1 6 LOAD ON INVERTER BATTERY OP. LOAD ON BYPASS OVER LOAD LCD FAULT UPS FAULT 9 540V 48A STS 52RC 52C 72B EMERG.
MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 2-2 2.1 LED Display 1) Load on inverter [ LOAD ON INVERTER ](green) Illuminates when power is supplied from inverter to the critical load. (Indicates the state of inverter transfer switch "52C".) 2) Battery operation [ BATTERY OP. ](yellow) Illuminates when power is supplied from batteries following a power failure. 3) Load on bypass [ LOAD ON BYPASS ](green) Illuminates when power is supplied to load devices by static bypass.
MITSUBISHI ELECTRIC Page Number: 2-3 2033D SERIES UPS OWNERS / TECHNICAL MANUAL 2.4 Liquid Crystal Display (9) The Liquid Crystal Display (LCD) panel indicates power flow, measured values, operational guidance, data records and error messages. The LCD panel has a back-light which facilitates viewing in different ambient lighting conditions. The LCD will automatically clear and turn off, if the screen is not activated within 3 minute period. The LCD is turned back on when it is touched again.
MITSUBISHI ELECTRIC Page Number: 2-4 2033D SERIES UPS OWNERS / TECHNICAL MANUAL FIGURE 2.3 Start/Stop screen STS 52RC 52C 72B FIGURE 2.4 PIN protection screen FIGURE 2.5 Bypass voltage abnormal message screen f STS 52C 52RC 72B B) MEASUREMENT MENU (FIGURE 2.6) This screen shows details of measured values. Bypass voltage, input voltage, output line to line voltage and output frequency are displayed. Output currents are displayed as RMS values. FIGURE 2.
MITSUBISHI ELECTRIC Page Number: 2-5 2033D SERIES UPS OWNERS / TECHNICAL MANUAL C) SETUP MENU (FIGURE 2.7) This screen prompts the user to select: (a) whether the start & stop operation will be performed by local, remote or both operations; (b) date & time setup; (c) battery equalizing charge. The battery equalizing charge operation key will appear when battery equalizing charge is set up (Setup is based on battery type). FIGURE 2.
MITSUBISHI ELECTRIC Page Number: 2-6 2033D SERIES UPS OWNERS / TECHNICAL MANUAL 2.) Battery log (FIGURE 2.10) This screen displays the cumulative battery discharging record. FIGURE 2.10 Battery log screen 36A 2.4.2 INPUT POWER FAILURE During an Input Power Failure, the UPS inverter will be powered by the UPS batteries. The following will be displayed on the main and measurement screen (Indication of battery remaining capacity). FIGURE 2.11 Main screen (Battery operation) 480V FIGURE 2.
MITSUBISHI ELECTRIC 2.4.3 Page Number: 2-7 2033D SERIES UPS OWNERS / TECHNICAL MANUAL FAULT INDICATION (FIGURE 2.13) “MESSAGE” and “SILENCE ALARM” buttons will appear on the main menu when UPS failure condition has occurred. FIGURE 2.13 Main screen (Fault indication) 540V 48A The following will be displayed when the message key on the LCD panel is pressed. 1) Message (FIGURE 2.14) The display shows a fault code, the description of the fault and a guidance of what action is to be taken by the user.
MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 2-8 2.5 External Signal Terminal Block The UPS is equipped with a series of input/output terminals for external annunciation of alarms and for remote access of certain UPS functions. The layout of terminals is shown in Figure 2.15-1, -2 with a functional description of the input/output port presented. OUT1 to OUT9 are user programmable, but factory default setting are shown in Figure 2.15. FIGURE 2.
MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 2-9 FIGURE 2.15-2 External Signal Terminal Block (NEC Class2) TN2 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 1 3 5 7 9 11 13 15 17 19 IN1: REMOTE INVERTER START IN2: REMOTE INVERTER STOP IN3: BATTERY TEMP. HIGH (User supplied dry contact) (User supplied sensor and dry contact) IN4: POWER DEMAND IN5: ANOTHER UPS RECTIER OPERATION IN6: ASYNCHRONOUS IN7: CHARGE IL.
MITSUBISHI ELECTRIC Page Number: 2-10 2033D SERIES UPS OWNERS / TECHNICAL MANUAL A) Output Contacts (for external alarm annunciation) Output contacts consist of form “A” dry type contacts. Rated capacity of all output contacts is NEC Class2 (30Vdc/1Adc). All dry contacts should be operated at their rated values or lower. Figure 2.16 illustrates a typical installation. The external relay can also be a lamp, LED, computer, etc. FIGURE 2.
MITSUBISHI ELECTRIC Page Number: 2-11 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Terminals 33 to 34, 35 to 36 "Minor Fault” contact (OUT8) Activated when a minor fault has occurred to the system. Terminals 37 to 38, 39 to 40 "Total Alarm” contact (OUT9) Activated when an alarm, a minor fault, or a major fault has occurred to the system. NOTE: The UPS is equipped with a selectable output contact feature. The above alarms are the default settings. Contact MITSUBISHI ELECTRIC AUTOMATION, INC.
MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Terminals 5 to 6 Page Number: 2-12 "Battery Temp. High" contact input (IN3) Input fed by a thermostat that monitors battery temperature. The converter float voltage level is reduced for battery over-temperature conditions. External thermocouple is user supplied Terminals 7 to 8 "Power Demand Command" contact input (IN4) This contact is used to control the input power.
MITSUBISHI ELECTRIC Page Number: 2-13 2033D SERIES UPS OWNERS / TECHNICAL MANUAL 2.6 External communication connector This is an RS232C port for “DiamondLink”* monitoring software. The layout of connector is shown in Figure 2.18. FIGURE 2.18 External communication connector (NEC Class2) D-SUB 9Pin (male) 6 7 8 9 1 2 3 4 5 Pin 1. : Not used Pin 2. RXD : Receive data Pin 3. TXD : Transmit data Pin 4. : Not used Pin 5. GND : Signal ground Pin 6. : Not used Pin 7. : Not used Pin 8.
Page Number: 3-1 2033D SERIES UPS OWNERS / TECHNICAL MANUAL MITSUBISHI ELECTRIC 3.0 INSTALLATION AND OPERATION 3.1 Transportation and Installation TABLE 3.1 How to transport and install the system Transportation Installation Transport unit with forklift. Using the pre drilled holes (4 - 24) in the Carry with overhead crane using UPS channel base, anchor the unit using eyebolts provided. appropriate hardware. (Not provided) Note : Do not transport in a horizontal position.
2033D SERIES UPS OWNERS / TECHNICAL MANUAL MITSUBISHI ELECTRIC Page Number: 3-2 D) Battery Please refer to the following when installing and maintaining batteries: 1. Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries. 2. When installing or replacing batteries, install or replace with the same number and type per Table 3.3 TABLE 3.
Page Number: 3-3 2033D SERIES UPS OWNERS / TECHNICAL MANUAL MITSUBISHI ELECTRIC E) External Battery Supply Please refer to the following when installing and maintaining batteries: 1. The customer shall refer to the battery manufacturer's installation manual for battery installation and maintenance instructions. 2. The maximum permitted fault current from the remote battery supply, and the DC voltage rating of the battery supply over-current protective device are shown in Table 3.4. TABLE 3.
MITSUBISHI ELECTRIC iv. 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 3-4 One (1) source feeding the UPS: (1) Confirm that an external input circuit breaker sized to protect both the converter input and the bypass line is installed. (Refer to equipment nameplate for current ratings.) Connect the bypass input power cables from the input service entrance to the bypass input power terminals, identified as A40, B40, and C40 in Figures 3.2-a, b.
TABLE 3.5 Recommended cable size and torque requirements kVA Input Output Capacity Voltage Voltage 30kVA 480V 480V 50kVA 480V 480V 80kVA Page Number: 3-5 2033D SERIES UPS OWNERS / TECHNICAL MANUAL MITSUBISHI ELECTRIC 480V 480V 480V 208V 480V 208V 480V 208V Input Side * 1, 2 Output Side * 1, 2 Bypass Side * 1, 2 DC Input Side * 1, 2 Cable Torque Cable Torque Cable Torque Cable Torque Size in. lbs Size in. lbs Size in. lbs Size in.
2033D SERIES UPS OWNERS / TECHNICAL MANUAL MITSUBISHI ELECTRIC Page Number: 3-6 TABLE 3.6 Crimp Type Compression Lug WIRE WIRE SIZE STRAND (CODE) CLASS VENDOR CAT. NO.
2033D SERIES UPS OWNERS / TECHNICAL MANUAL MITSUBISHI ELECTRIC Page Number: 3-7 FIGURE 3.1-a UPS Terminal Designation (30kVA UPS) AC Bypass Input Static Transfer Switch Terminals: A40,B40,C40 Maintenance Bypass Switch Terminals: A50,B50,C50, N50 Output 52RS CONVERTER INVERTER AC input Terminals: A, B, C 52RC FI FO 52C FB 72B BATTERY UPS Module FIGURE 3.
MITSUBISHI ELECTRIC Page Number: 3-8 2033D SERIES UPS OWNERS / TECHNICAL MANUAL FIGURE 3.2-a Diagram of input/output bus bars and terminal blocks (30kVA UPS) Location of bus bars and terminal blocks Detailed Terminals H=70.9” (1800mm) AC input and Bypass input Terminals use 1/4” (6mm) Diameter bolts. D=31.5” (800mm) AC output, N50 and DC input Terminals use 5/16” (8mm) Diameter bolts. W=33.
MITSUBISHI ELECTRIC Page Number: 3-9 2033D SERIES UPS OWNERS / TECHNICAL MANUAL FIGURE 3.2-b Diagram of input/output bus bars and terminal blocks (50kVA, 80kVA UPS) Location of bus bars and terminal blocks Detailed Terminals H=70.9” (1800mm) 50kVA: D=31.5” (800mm) AC input, Bypass input, AC output, N50 and DC input Terminals use W=33.9” (860mm) 5/16” (8mm) Diameter bolts. 80kVA: AC input, Bypass input and DC input Terminals use 3/8” (10mm) UPS module Diameter bolts.
MITSUBISHI ELECTRIC Page Number: 3-10 2033D SERIES UPS OWNERS / TECHNICAL MANUAL FIGURE 3.3 Diagram of Power Wire Connect (Parallel Connection) No.1 UPS Module AC Bypass Input 52L1 AC input AC Input Battery cabinet AC Output AC Bypass Input 52L2 AC input Battery cabinet Parallel Cabinet No.
MITSUBISHI ELECTRIC Page Number: 3-11 2033D SERIES UPS OWNERS / TECHNICAL MANUAL FIGURE 3.
2033D SERIES UPS OWNERS / TECHNICAL MANUAL MITSUBISHI ELECTRIC Page Number: 3-12 3.4 Operating Procedures A) UPS Start-up Procedure 1. Close External Input Circuit Breaker(User supplied. Refer to warning 2). 2. The “LOAD ON BYPASS.” LED turns on and power is supplied to the critical load from the static bypass line automatically. 3. Within ten (10) seconds, the “INV.OP.” LED flashes and the Inverter starts.
MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 3-13 3.5 Maintenance bypass set-up procedures CAUTION: 1. The following instructions are for single operation ONLY. 2. To avoid parallel operation between a bypass source of one module and an inverter source of another module, which may result large cross current between the two modules, DO NOT OPERATE THE MAINTENANCE BYPASS SWITCH UNDER PARALLEL OPERATION (Must be kept in NORMAL position).
MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 4-1 4.0 RESPONSE TO UPS FAILURE UPS FAULT Annunciator Silence Depress “SILENCE ALARM” key on MAIN menu. Recording of Fault Refer to the list of fault codes in section 6.0 for error description. Primary Action Take necessary action according to display guidance. Information to Service Center When a faults occur, contact the Authorized Mitsubishi Service Representative or call Mitsubishi at 1-800-887-7830.
MITSUBISHI ELECTRIC Page Number: 5-1 2033D SERIES UPS OWNERS / TECHNICAL MANUAL 5.0 PARTS REPLACEMENT Contact Mitsubishi or its Authorized Service Center on all issues regarding the replacement of parts. A) Battery Battery lifetime may vary according to the frequency of use and the average ambient operating temperature. The end of battery life is defined as the state of charge resulting in an ampere-hour capacity less than, or equal to, 80% of nominal capacity.
MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 6-1 6.0 FAULT CODES This section covers fault codes, their description and required action. At time of error : A) Verify and record the occurrence of the alarm. Note details of alarm message displayed on the LCD display panel. Contact Mitsubishi Electric Automation, Inc. at 1-800-887-7830. B) If a circuit breaker (MCCB) has tripped, depress the toggle to reset the breaker before closing it again.
MITSUBISHI ELECTRIC Failure Page Number: 6-2 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Table 6.
MITSUBISHI ELECTRIC Page Number: 6-3 2033D SERIES UPS OWNERS / TECHNICAL MANUAL (Note 9) Code (Note 1) (Note 2) (Note 3) Status message Contents Guidance Buzzer indication External Failure send-out lamp contact UF213 UF214 UF255 UF256 UF258 UF259 UF301 UF302 UF303 UF305 UF306 UF309 UF310 UF349 UF371 UF372 UF373 UF453 UA801 UA803 INV. OR CONV.
MITSUBISHI ELECTRIC Page Number: 6-4 2033D SERIES UPS OWNERS / TECHNICAL MANUAL (Note 9) Code (Note 1) (Note 2) (Note 3) Status message Contents Guidance Buzzer indication External Failure send-out lamp contact UA806 UA809 UA810 UA812 UA813 UA814 UA817 UA832 UA834 UA835 UA852 UA853 INVERTER OVERLOAD > 100% WARNING: Overload exceeded 105% (Note 7) DECREASE > 150% - [2] Alarm - [2] Alarm - [3] Alarm - [2] Alarm - [3] Alarm - WARNING: Overload exceeded 150% (Note 7
MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 6-5 (Note 1) Audible annunciator: [1] continuous sound, [2] intermittent sound [3] intermittent sound (May be canceled by option settings) (Note 2) (a) "Major" is defined as major failure. Inverter transferred to the static bypass line (b) "Minor" is defined as a minor failure.
MITSUBISHI ELECTRIC 2033D SERIES UPS OWNERS / TECHNICAL MANUAL Page Number: 7-1 7.0 Warranty & Out of warranty Service The Mitsubishi Electric UPS Systems Group Service Department has many Authorized Service Centers place strategically throughout the US, Canada and Latin America. For both in warranty and out of warranty service, please contact Mitsubishi Electric Automation, Inc. at (847) 478-2500.
Page Number: 7-2 2033D SERIES UPS OWNERS / TECHNICAL MANUAL MITSUBISHI ELECTRIC Mitsubishi Electric Automation, Inc. UNINTERRUPTIBLE POWER SUPPLIES 500 Corporate Woods Parkway, Vernon Hills, IL 60061 Phone: (847) 478-2643, Fax: (847) 478-2290 UPS Warranty Registration __ Register UPS for Warranty __ Address Change To validate the Warranty on your UPS this form must be filled out completely by Customer and returned.
The Wiring of Batteries for M2033D 30kVA Included Wires 9.8in( 250mm)-Wire:6 9.8in(250mm) BAT7- − + − + BAT1+ BAT7- Upper side 72B − − + − BP(+) − − + − BAT40- BAT27+ BAT34+ BAT3325.6in(650mm) + − − + Front + − + 7pcs. Front + − + 7pcs. BAT2619.7in(500mm) Rear + − + − + − + − 9.8in(250mm) BAT26- + − + 19.7in(500mm)-Wire:1 + − + 9.8in(250mm)-Wire:5 Rear − + − 9.8in(250mm) BAT33- + − Included Wires 25.6in(650mm)-Wire:1 Rear 37.4in(950mm) BAT15+ 9.