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DSS/DS

HARDWARE MANUAL

2NC

(DSS/DS) SERIES PROGRAMMABLE CONTROLLERS

Summary of content (118 pages)

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DSS/DS HARDWARE MANUAL FX2NC (DSS/DS) SERIES PROGRAMMABLE CONTROLLERS
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FX2NC Series Programmable Controllers Foreword • This manual contains text, diagrams and explanations which will guide the reader in the correct installation and operation of the FX2NC and should be read and understood before attempting to install or use the unit. • If in doubt at any stage during the installation of the FX2NC always consult a professional electrical engineer who is qualified and trained to the local and national standards.
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FX2NC Series Programmable Controllers FX2NC (DSS/DS) Series Programmable Controllers Manual number : JY992D76401 Hardware Manual Manual revision : D Date : DEC.
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FX2NC Series Programmable Controllers Guidelines for the safety of the user and protection of the FX2NC. This manual provides information for the installation and use of the FX2NC. The manual has been written to be used by trained and competent personnel.
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FX2NC Series Programmable Controllers Note’s on the symbols used in this manual At various times through out this manual certain symbols will be used to highlight points which are intended to ensure the users personal safety and protect the integrity of the equipment. Whenever any of the following symbols are encountered, its associated note must be read and understood. Each of the symbols used will now be listed with a brief description of its meaning.
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FX2NC Series Programmable Controllers MEMO iv
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FX2NC Series Programmable Controllers Contents. 1. Introduction .........................................................................................1-1 1.1 1.2 1.3 1.4 1.5 Unit accessories............................................................................................. 1-10 World Spec. ................................................................................................... 1-10 Model name .........................................................................................
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FX2NC Series Programmable Controllers 3.11 3.12 3.13 3.14 3.15 Contents. Wiring techniques .......................................................................................... 3-15 Termination of connector style I/O ................................................................. 3-16 Termination of Terminal style I/O................................................................... 3-16 Termination of screw terminals ......................................................................
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FX2NC Series Programmable Controllers 6.3 Triac (SSR) output specifications..................................................................... 6-9 6.3.1 6.3.2 6.4 Contents. In-rush currents ................................................................................................. 6-10 Triac output example......................................................................................... 6-11 Applying safe loads............................................................................
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FX2NC Series Programmable Controllers Contents.
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FX2NC Series Programmable Controllers 1 INTRODUCTION 2 TERMINAL LAYOUTS 3 INSTALLATION NOTES 4 POWER SUPPLY 5 INPUTS 6 OUTPUTS 7 DIAGNOSTICS Introduction 1.
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FX2NC Series Programmable Controllers Introduction 1.
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FX2NC Series Programmable Controllers 1. Introduction 1. Introduction This manual covers the hardware installation instructions for the following programmable controller (PLC) product ranges; - FX2NC main units. - FX2NC extension blocks and special function blocks Table 1.
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FX2NC Series Programmable Controllers Introduction 1. Figure 1.1 :Main unit dimensions UNITS: mm (inches) FX2NC-96M 86(3.39) FX2NC-64M 60(2.36) FX2NC-32M FX2NC-16MT 35(1.38) Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y10 Y11 Y12 Y13 Y14 Y15 Y16 Y17 X0 1 2 RUN STOP FX2NC-16MR-T Y0 1 2 Y0 Y1 Y2 7 Y3 6 7 COM1 5 6 X0 5 X1 Y4 X2 3 X4 X3 3 COM STOP 13 (0.5) DIN Rail: 35mm (1.38) 15 (0.6) 13 (0.5) Power supply cable Power supply cable DIN Rail:35mm (1.38) 89(3.50) 74(2.91) 74(2.91) 87(3.43) 13 (0.
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FX2NC Series Programmable Controllers Introduction 1. Table 1.2 : Extension blocks MODEL FX2NC-16EX-DS FX2NC-16EYT-DSS FX2NC-32EX-DS FX2NC-32EYT-DSS FX2NC-16EX-T-DS FX2NC-16EYR-T-DS INPUT OUTPUT DIMENSIONS mm (inches) QTY TYPE QTY DEVICE TYPE 16 24V DC Sink/ Source - - - - - 16 Transistor Source 32 24V DC Sink/ Source - - - - - 32 Transistor Source 16 24V DC Sink/ Source - - - 20.2 (0.8) - - 16 Relay - 24.2 (0.95) MASS kg (lbs) 0.15 (0.33) 14.6 (0.6) 87 (3.4) 26.
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FX2NC Series Programmable Controllers Introduction 1. Table 1.
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FX2NC Series Programmable Controllers Introduction 1. Table 1.3 : Connector conversion adapter MODEL FX2NC-CNV-IF DESCRIPTION Extension blocks and special functions blocks of FX2N and FX0N are connected by this adapter DIMENSIONS mm (inches) 14.6 (0.6) 90 (3.5) MASS kg (lbs) 74 (2.9) 1-5 0.15 (0.
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FX2NC Series Programmable Controllers Introduction 1. Figure 1.2 :Extension block dimensions UNITS: mm (inches) FX2NC-32E 26.2(1.03) FX2NC-16E 14.6(0.57) FX2NC-16EYR-T 24.2(0.95) FX2NC-16EX-T 20.2(0.80) FX2NC-16EX-T X0 X1 X2 X3 X4 X5 X6 X7 COM X0 X1 X2 DIN Rail: 35mm (1.38) 74(2.91) 15 (0.6) DIN Rail: 35mm (1.38) 89(3.50) 74(2.91) 87(3.43) 13 (0.51) COM X7 X6 X5 X4 X0 1 2 3 X4 5 6 7 X0 1 2 3 X4 5 6 7 X3 PW X0 X1 X2 X3 X4 X5 X6 X7 X0 X1 X2 X3 X4 X5 X6 X7 90(3.54) 90(3.
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FX2NC Series Programmable Controllers Introduction 1. Figure 1.3 :Connector conversion adapter 90(3.54) UNITS: mm (inches) 14.6(0.57) 74(2.91) DIN Rail: 35mm (1.
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FX2NC Series Programmable Controllers Introduction 1. Table 1.
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FX2NC Series Programmable Controllers Introduction 1. Table 1.4 :Special function blocks NUMBER OF I/O MODEL POWER SUPPLY DESCRIPTION I FX0N-3A Analog / Digital converter FX0N-16NT Net-mini interface FX0N-32NT-DP Profibus DP Interface FX2N-10GM - O 8 8 8 Internal External 5V DC 24V DC 30mA 90mA*1 20mA 60mA FX2N-1RM-ESET Programmable cam switch MASS kg (lbs) 0.2(0.44) 43 (1.7) - 8 - 170mA 20mA - 8 - - 5W 60 (2.4) - 8 - - 10W 86 (3.4) 0.4(0.
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FX2NC Series Programmable Controllers 1.1 Introduction 1. Unit accessories MPU-Main unit : FX2NC-100MPCB power supply cables. Extension block : I / O label kit. 1.2 World Spec. Table 1.5 : World / Japanese Spec. Input Sink / Source World spec models : SINK / SOURCE. Japanese models : ALWAYS SINK. Outputs Transistor World spec models : ALWAYS SOURCE. Japanese models : ALWAYS SINK.
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FX2NC Series Programmable Controllers 1.3 Introduction 1. Model name F X 2 N C - 1 6 M T- ¨ - D S S / ¨ A) B) C) G) F) E) D) Table 1.6 : Model table A) PLC type : FX2NC, FX2N, FX0N B) Total number of I / O channels E) Omit AC, Japanese spec. M MPU - main unit E D Powered extension unit EX Extension block, input DS F) EY Extension block, output R Relay S Triac (SSR) T Transistor 24V DC Japanese spec. 24V DC World spec. DSS 24V DC World spec.
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FX2NC Series Programmable Controllers 1.4 Introduction 1. Serial numbers S E R I A L N O. : 9 X 3 2 6 7 3) 1) e.g. 9=1999 0=2000 2) 1-9 X Y Z = Jan - Sept = Oct = Nov = Dec Table 1.
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FX2NC Series Programmable Controllers 1.5 Introduction 1. Configuration Figure 1.
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FX2NC Series Programmable Controllers Introduction 1. Table 1.
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FX2NC Series Programmable Controllers 1.5.1 Introduction 1. Summary Connection of FX2NC series extension blocks only The FX2NC series input extension blocks and FX2NC series output extension blocks can be directly connected to the FX2NC series main unit. These input/output extension blocks can be connected in the desired order. After connection, octal numbers will be assigned to the input/ output points of the extension blocks. These octal numbers are regarded as the input/output numbers.
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FX2NC Series Programmable Controllers Introduction 1. Connection of FX0N and FX2N series extension blocks and function adapter To connect an FX2NC series main unit to FX0N or FX2N series extension blocks, be sure to connect an FX2NC-CNV-IF connector conversion adapter first. Following the adapter, up to 4 blocks can be connected. In addition, one special adapter can be connected to the left side of the base unit.
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FX2NC Series Programmable Controllers 1.5.2 Introduction 1. Current consumption and input/output points The following tables show current consumption and input/output points of various types of FX2NC series main units, extension blocks, and special function blocks. While referring to Sec. 1.5.3, calculate the total current consumption and input/output values using the following main unit values (values Œ through •), extension block values, and special function block values. Table 1.
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FX2NC Series Programmable Controllers Introduction 1. . Table 1.
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FX2NC Series Programmable Controllers Table 1.11: Special function block Introduction 1.
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FX2NC Series Programmable Controllers Introduction 1. CURRENT CONSUMPTION 5V DC INPUT X TOTAL X/Y OUTPUT Y 200mA *2 8 *2 *2 FX2N-10GM - - 8 - 8 FX2N-20GM - - 8 - 8 FX2N-1RM-ESET *3 - - 8 - 8 FX0N-232ADP 200mA - - - - FX0N-485ADP 30mA - - - - FX-2PIF 290mA - - - - MODEL FX2N-16LNK-M *2:Value depends on the switch setting. *3:Maximum of 1 unit can be connected.
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FX2NC Series Programmable Controllers 1.5.3 Introduction 1. Rules 1) Add the input/output points of the extension blocks and special functions blocks to the input/ output points of the main unit. The total number of input and output points should be no more than 256 points. However, the total number of input points should be 184 points or less, and the total number of output points should also be 184 points or less.
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FX2NC Series Programmable Controllers Introduction 1. Table 1.
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FX2NC Series Programmable Controllers Introduction 1. Judgment form a) 5V DC control current capacity check 5 V D C c u rre n t ca p a c ity o f m a in u n it (va lu e Œ s h o w n in S e c. 1 .5 .
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FX2NC Series Programmable Controllers 1.5.4 Introduction 1.
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FX2NC Series Programmable Controllers Introduction 1. Table 1.
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FX2NC Series Programmable Controllers Introduction 1. Judgment (Example) a) 5V DC control current capacity check 5 V D C c u rre n t ca p a c ity o f m a in u n it (va lu e Œ s h o w n in S e c. 1 .5 .
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FX2NC Series Programmable Controllers 1.5.5 Introduction 1. Quick judgment To connect FX2NC series extension blocks only, use the following tables to quickly obtain the connectable input/output points. Example of quick judgment: • If 96 input points are connected to an FX2NC-32MT-DSS main unit, up to 112 output points can be connected. • If the number of output points are determined first, select the same number or a slightly larger number from the output points (Y) area (marked with *1).
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FX2NC Series Programmable Controllers Introduction 1. Table 1.15: FX2NC-32M main unit (input: 16 points / output: 16 points) Input points of FX2NC series input extension block (X) 0 16 32 48 64 80 96 112 128 144 160 Output points of FX2NC series 168 160 160 144 128 128 112 112 output extension block (Y) Total points including those of main unit 96 80 64 ←*1 200 208 224 224 224 240 240 256 256 256 256 Example of quick judgment Table 1.
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FX2NC Series Programmable Controllers 1 INTRODUCTION 2 TERMINAL LAYOUTS 3 INSTALLATION NOTES 4 POWER SUPPLY 5 INPUTS 6 OUTPUTS 7 DIAGNOSTICS Terminal layouts 2.
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FX2NC Series Programmable Controllers Terminal layouts 2.
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FX2NC Series Programmable Controllers 2. Terminal layouts 2. Terminal layouts The following selection of terminal layouts are taken from the FX2NC product range. Note: All layouts are diagrammatic and are only intended to aid the creation of wiring diagrams. 2.
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FX2NC Series Programmable Controllers Terminal layouts 2.
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FX2NC Series Programmable Controllers FX2NC Extension blocks Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 +V0 OUT Lower Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 +V0 Upper Lower OUT Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 +V0 Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 +V0 OUT Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 +V1 Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 +V1 FX2NC-16EYR-T-DS OUT X0 X1 X2 X3 X4 X5 X6 X7 COM COM Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 COM1 COM1 X0 X1 X2 X3 X4 X5 X6 X7 COM COM Lower IN Upper FX2NC-32EYT-DSS Upper FX2NC-16EYT-DSS IN X0 X0 X0 X0 X1 X1 X1 X1 X2 X2 X2 X2 X3 X3 X3 X3 X4 X4 X
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FX2N and FX0N Extension blocks 2.
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FX2NC Series Programmable Controllers 1 INTRODUCTION 2 TERMINAL LAYOUTS 3 INSTALLATION NOTES 4 POWER SUPPLY 5 INPUTS 6 OUTPUTS 7 DIAGNOSTICS Installation notes 3.
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FX2NC Series Programmable Controllers Installation notes 3.
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FX2NC Series Programmable Controllers 3. Installation notes 3. Installation notes The installation of FX2NC products has been designed to be safe and easy. When the products associated with this manual are used as a system or individually, they must be installed in a suitable enclosure. The enclosure should be selected and installed in accordance to the local and national standards.
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FX2NC Series Programmable Controllers 3.1 Installation notes 3. Product outline Figure 3.
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FX2NC Series Programmable Controllers Installation notes 3. Table 3.
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FX2NC Series Programmable Controllers 3.2 Installation notes 3. FX2NC RUN/STOP Control RUN or STOP of the FX2NC can be controlled by: ŒThe RUN/STOP switch mounted next to the programming port. •A standard input (X0 to X17; X0 to x7 for FX2NC-16M★ units) defined by the system parameters. ŽRemotely from a personal computer or other programming peripheral. Note:The FX2NC RUN/STOP switch Œ works in parallel with the RUN-input terminal •. Please refer to table 3.2.
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FX2NC Series Programmable Controllers Installation notes 3. Table 3.2 : RUN/STOP selection Œ RUN/STOP • RUN INPUT FX2NC MPU SWITCH TERMINAL STATUS ü ü RUN ü û RUN û û STOP û ü RUN Figure 3.
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FX2NC Series Programmable Controllers 3.3 Installation notes 3. General specifications Table 3.3: General Specifications Item Description Operating Temperature 0 to 55 °C (32 to 131 °F) Storage Temperature -20 to 70 °C (-4 to 158 °F) Operating Humidity 35 to 85% Relative Humidity, No condensation storage Humidity 35 to 90% Relative Humidity, No condensation Vibration Resistance - Direct Mounting Vibration Resistance - DIN rail Mounting Conforms to JIS C0040; 10 - 57 Hz: 0.
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FX2NC Series Programmable Controllers PLC mounting arrangements To prevent a rise in temperature, mount the units to walls. Never mount them to the floor or ceiling of an enclosure. Single row arrangement Double row arrangement using extension cable FX0N-65EC (650mm (25.59 inches); supplied separately). Figure 3.4 : A A F X 2N C CPU FX2NC-32EX-DS A F X 2N C CPU A A A A A A > 50m m (1.97 inches) FX2NC-CNV-IF Figure 3.3 : FX2NC-16EX-DS Figure 3.3 Figure 3.4 FX2NC-16EX-DS 3.
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FX2NC Series Programmable Controllers Installation notes 3. Caution • Units should mot be installed in areas subject to the following conditions: excessive or conductive dust, corrosive or flammable gas, moisture or rain, excessive heat, regular impact shocks or excessive vibration. • Take special care not to allow debris to fall inside the unit during installation e.g. cut wires, shavings etc. Once installation is complete remove the protective paper band: to prevent overheating.
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FX2NC Series Programmable Controllers 3.5 Installation notes 3. Connection of extension blocks to main unit 1) Remove the port cover from the right side of the main unit. Figure 3.5 : Slide lock 2) Push up the slide lock of the main unit, and then connect an extension block. Slide lock 3) Slide down the lock to secure the extension block. Connect other extension blocks in the same way. Main unit 3.6 Extension block DIN rail mounting DIN 46277 rail (35 mm, 1.
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FX2NC Series Programmable Controllers Direct mounting Figure 3.7 :Group1 80(3.15) *: FX2N-1RM is 111(4.37) 90(3.54)* 3.7 Installation notes 3. POWER S T D P O O G P G 0 ∅ = 4.5mm (0.18) F R C E P P L R R R 4(0.16) UNITS: mm (inches) A Table 3.4 : MODEL A MODEL A MODEL FX2N-4DA FX2N-2DA FX0N-32NT-DP FX2N-4AD FX2N-2AD FX0N-232ADP FX2N-4AD-PT FX2N-32CCL FX0N-485ADP FX2N-4AD-TC FX2N-1HC 55 (2.
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FX2NC Series Programmable Controllers Installation notes 3. Figure 3.8:Group2 20(0.79) FX2N-16E¨ COM2 Y5 Y7 Y4 Y6 POWER IN 0 1 2 3 4 5 6 7 OUT 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 Y0 Y2 COM3 Y1 Y3 Y4 Y6 COM4 Y5 Y7 60(2.36) 70(2.76) 40(1.57) 80(3.15) 90(3.54) POWER FX0N-16E¨ COM1 Y1 Y3 Y0 Y2 80(3.15) 90(3.54) IN 0 1 2 3 4 5 6 7 UNITS: mm (inches) Figure 3.9:Side view 87(3.42)* 9(0.35) * : FX2N-232IF is 85 (3.35) FX2N-1RM is 97(3.82) FX0N-232ADP is 68(2.68) FX2N-8AD is 75(2.
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FX2NC Series Programmable Controllers 3.8 Installation notes 3. Extension cable installation To connect extension blocks next to the FX2NC-CNV-IF block, use the FX0N-30EC or FX0N65EC extension cable. Note that only one extension cable can be used for one system. In addition, to connect extension blocks, use the FX2N-CNV-BC connector conversion adapter as shown below. Figure 3.
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FX2NC Series Programmable Controllers 3.9 Installation notes 3. General notes Always ensure that mounted units and blocks are kept as far as possible from high-voltage cables, high-voltage equipment and power equipment.
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FX2NC Series Programmable Controllers 3.10 Installation notes 3. Memory Board installation Figure 3.12:Installation Figure 3.13:Removal 1) Turn off the power to the programmable 1) Turn off the power to the programmable controller. controller. 2) Remove the cover from the memory 2) Remove the cover from the memory board board installation section. installation section.
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FX2NC Series Programmable Controllers 3.11 Installation notes 3. Wiring techniques The wiring of FX2NC products has been designed to be safe and easy. If during the installation of these products or associated products concern is felt, please contact a professional electrician who is trained to the local and national standards applicable to the installation site. Wiring cautions • Do not run input signals in the same multicore cable as output signals or allow them to share the same wire.
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FX2NC Series Programmable Controllers 3.12 Installation notes 3. Termination of connector style I/O I/O connectors should be 20-pin type and conform to MIL C 83503 of Military Standard. This type of connector is also used for FX2C series programmable controllers. The output connectors of the main unit and the connector-type 16-point output extension blocks are 16-point common type (8-point common type for the FX2NC-16MT).
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FX2NC Series Programmable Controllers Installation notes 3. The output connectors of FX2NC-16MR-T-DS are 4-point common type. The output connectors of FX2NC -16EYR-T-DS are 8-point common type. The output terminal block in the FX2NC-16EYR-T-DS has two COM1 or COM2 pins that are connected to each other inside the main unit. To connect the line to an external unit, shortcircuit these two pins at the external circuit so that the load applied on each pin can be reduced. Table 3.
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FX2NC Series Programmable Controllers Installation notes 3. Figure 3.15:Specifications of terminal block tightening screwdriver 0.4 mm (0.016) Screwdriver Use a small commercial screwdriver of the size shown on the left. with straight Make sure that the tip is straight, and is not broadened. tip 2.5mm (0.1) Recommended dedicated screwdriver: Model SZS 0, 4 × 2, 5 (manufactured by PHOENIX CONTACT) ( ):inches Figure 3.
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FX2NC Series Programmable Controllers 3.14 Installation notes 3. Termination of screw terminals Cables terminating at a screw terminal of an FX 2N or FX 0N product should be fitted with insulated crimp terminals, see example shown. Terminal screws should be tightened to between 0.5 to 0.8 N m. Screw terminals must be secured to prevent a loose connection from causing a malfunction. Figure 3.17: Max. 6.2mm 0.24 in Max. 6.2mm 0.24 in To suit M3 (0.
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FX2NC Series Programmable Controllers 3.15 Installation notes 3. Termination of connector style I/O cables Standard, pre-terminated cables are available from Mitsubishi in 1.5, 3 and 5 meter (4.9, 9.8 and 16.4 ft) lengths. However, users are encouraged to make their own cables to the lengths they require. The following table identifies connectors and cable requirements; Figure 3.18: F X 2N C Œ Ž • • Table 3.6 : MODEL ( LENGTH FX-16E-500CAB-S 5m (16.
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FX2NC Series Programmable Controllers 1 INTRODUCTION 2 TERMINAL LAYOUTS 3 INSTALLATION NOTES 4 POWER SUPPLY 5 INPUTS 6 OUTPUTS 7 DIAGNOSTICS Power supply 4.
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FX2NC Series Programmable Controllers Power supply 4.
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FX2NC Series Programmable Controllers 4. Power supply 4. Power supply Table 4.1 : Power requirements FX2NCFX2NCFX2NCFX2NC16MR-T-DS 16MT-DSS 32MT-DSS 64MT-DSS 24V DC +20%, -15% Ripple Voltage (p-p) 5% or less FX2NC96MT-DSS Power supply Max. allowable momentary power 5ms (5ms > PLC = RUN, 5ms < PLC = STOP) failure period Fuse (size) rating 125V 2.5A 250V 3.15A (3A) 5φ×20mm (0.2×0.79 inches) In-rush current 30A or less 0.
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FX2NC Series Programmable Controllers Power supply 4. For the 24V DC power source of FX or FX2N series programmable controllers, the correction value should be written in data register D8008; a special data register that sets the power failure detection period. However, for FX2NC series programmable controllers, it is not necessary to write the correction value. The data stored in D8008 register will be automatically corrected by the system program. Do not modify D8008. Figure 4.
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FX2NC Series Programmable Controllers Power supply 4. Figure 4.2 : EX.wiring EX.FX2NC-16M Power supply 24V DC +20% -15% Œ Ripple voltage (p-p) 5% or less • Circuit protector or Fuse “ DC/DC Œ 5V DC 24V DC ” ’ Ž Emergency stop • Power supply switch • EX.FX2NC-16EX • Power ON pilot indicator MC MC • EX.
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FX2NC Series Programmable Controllers 4.1 Power supply 4. Power supply cautions As shown in the following figure, supply 24V DC to the main unit, special function blocks, and data access unit from the same power source. Figure 4.
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FX2NC Series Programmable Controllers Power supply 4. If the power has to be supplied from two power sources due to low capacity of the DC power supply unit, etc., be sure to connect the minus lines of the two power supply units. Figure 4.
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FX2NC Series Programmable Controllers 4.2 Power supply 4. Earthing / Grounding Use a cable at least 0.2mm2 (AWG24) to ground equipment. Ground resistance must be less than 100Ω (class D). Note that the ground cable must not be connected to the same ground as the power circuits. Grounding is recommended but if a proper ground cannot be provided the PLC will still operate correctly.
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FX2NC Series Programmable Controllers 1 INTRODUCTION 2 TERMINAL LAYOUTS 3 INSTALLATION NOTES 4 POWER SUPPLY 5 INPUTS 6 OUTPUTS 7 DIAGNOSTICS Inputs 5.
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FX2NC Series Programmable Controllers Inputs 5.
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FX2NC Series Programmable Controllers Inputs 5. 5. Inputs 5.1 24V DC input specifications Table 5.1 :FX2NC input specifications FX2NC main unit, extension block X0 à X7 Input voltage X10 à ∞ 24V DC +20%, -15% Input current Input switching current FX0N, FX2N Extension block OFF à ON ON à OFF Response time Variable response time Circuit isolation Operation indication 24V DC, 7mA 24V DC, 5mA 24V DC, 5mA >4.5mA >3.5mA >3.5mA <1.
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FX2NC Series Programmable Controllers 5.1.1 Inputs 5. Typical wiring Figure 5.1: source ➋ PNP ➊ ➏ ➌ COM0 COM0 X0 ➍ X1 X2 ➎ X3 ➌ COM0 COM0 ➐ X0 ➎ X1 S/S ➑ X0 ➒ X1 X2 X3 ➓ Figure 5.
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FX2NC Series Programmable Controllers Inputs 5. Table 5.
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FX2NC Series Programmable Controllers 5.1.2 Inputs 5. Input circuit connection Figure 5.3: FX2NC Main unit and FX2NC Extension block Source Sink 3.3 kΩ* 3.3 kΩ* X 24V DC +20% -15% X 24V DC +20% -15% COM0 COM0 *: X10→X 4.3 kΩ COM0 COM0 *: X10→X 4.3 kΩ Figure 5.4: FX2N and FX0N Extension block Source Sink 4.3 kΩ 4.
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FX2NC Series Programmable Controllers 5.1.3 Inputs 5. Diodes and inputs connected in series; Vdrop across the diode Max. 4V No more than 2 LEDs should be connected in series. Figure 5.
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FX2NC Series Programmable Controllers 5.1.4 Inputs 5. Resistors and inputs connected in parallel; Parallel resistance Rp: FX2NC = 15kΩ. If resistance Rp is less than the stated value, then add Rb. See equation 1 for Rb calculation. Alternatively; Current leakage: FX2NC = 1.5mA. If the current leakage is greater than the stated value, then add Rb. See equation 2 for Rb calculation. Figure 5.6: Parallel LED X Eqn 1 : Rb ≤ Eqn 2 : Rb ≤ 4Rp 15 - Rp 6 I - 1.
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FX2NC Series Programmable Controllers 5.2 Inputs 5. AC110V input Extension block Table 5.3 : FX0N-8EX-UA1/UL input specification Input voltage 85-132V AC 50/60Hz Input impedance 21kΩ/50HZ 18kΩ/60Hz Input current 4.7mA 100V AC/50Hz 6.2mA 110V AC/60Hz OFF à ON/ON à OFF; input switching current 80V 3.8mA/30V 1.7mA 5.2.1 Response time 25ms Circuit isolation / Operation indication Photocoupler/LED is lit Input circuit connection Figure 5.
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FX2NC Series Programmable Controllers 5.2.2 Inputs 5. Programming caution When using 110V AC units, high speed counter and interrupt routines are not suitable for use due to the long 'ON/OFF' times. The following instructions are also not suitable.
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FX2NC Series Programmable Controllers 1 INTRODUCTION 2 TERMINAL LAYOUTS 3 INSTALLATION NOTES 4 POWER SUPPLY 5 INPUTS 6 OUTPUTS 7 DIAGNOSTICS Outputs 6.
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FX2NC Series Programmable Controllers Outputs 6.
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FX2NC Series Programmable Controllers 6. Outputs 6.1 Transistor output specification Outputs 6. Table 6.1 : Switched voltage (resistive load) 5-30V DC Rated current / N points (resistive load) FX2NC Main unit, Extension block: 0.1A/1point, 0.8A/8point, 0.3A/1point (Y0-Y3) FX0N, FX2N Extension block: 0.5A/1point, 0.8A/4point, 1.6A/8point Max. Inductive load FX2NC Main unit, Extension block: 2.4W/24V DC, 7.2W/24V DC (Y0-Y3) FX0N, FX2N Extension block: 12W/24V DC Max.
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FX2NC Series Programmable Controllers 6.1.1 Outputs 6. Response times OFF times increase as the load current decreases. For improved response times use a 'dummy' resistor, see Figure 6.1. If a response time of 0.5 ms or better is required when using 'light loads' use a 'dummy' resistor and ensure the signal line has a current greater than 60mA/24V DC. Figure 6.
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FX2NC Series Programmable Controllers 6.1.2 Outputs 6. Transistor output example Typical wiring to 4-point common type. Figure 6.2:World Spec. (Source) Figure 6.3 :Japanese Spec. (Sink) ➍ +V0 Y0 Y1 Y2 Y3 +V1 Y ➍ Y COM1 Y0 Y1 ➌ ➋ MC2 MC1 M C 1 Y2 Y3 COM2 Y Y ➌ ➋ ➋ MC2 MC1 M C 2 M C 1 ➋ M C 2 ➊ ➊ Common points (See sec, 2.1, 2.2, 2.3) • FX2NC-16MT-DSS : 8 points (+V0 See sec, 3.12) • FX2NC-32/64/96MT-DSS, FX2NC-16/32EYT-DSS : 16 points (+V0 to +V2 See sec, 3.
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FX2NC Series Programmable Controllers Outputs 6. Typical wiring to 8 and 16-point common type. Table 6.3:Item check Figure 6.4 :World Spec. (Source) ... +V0 +V0 Y0 Y1 ➍ Y2 Y3 Y4 Y5 Y6 ➊ DC power supply ➋ Fuse ➌ External, mechanical inter-lock ➌ ➋ MC2 MC1 M C 1 ➍ M C 2 ➊ Figure 6.5 :Japanese Spec. (Sink) ...
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FX2NC Series Programmable Controllers 6.2 Outputs 6. Relay output specification Table 6.4 : Switched voltages (resistive load) ≤ 240V AC, ≤ 30V DC • FX2NC:Main units and Extension blocks 2A/1point, 4A/1COM(8A/2COM) (See sec, 3.13, 6.2.2) • FX2N ,FX0N:Extension blocks 2A/1point, 8A/COM Rated current / N points (resistive load) Max. Inductive load 80VA See table 6.5 Max. lamp load (tungsten load) 100W (1.17A/85V AC, 0.
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FX2NC Series Programmable Controllers 6.2.1 Outputs 6. Reliability tests The test results in table 6.4 were gathered from a 1 sec ON/OFF test cycle. Please note that the over current induced by in-rush greatly reduces the relay contacts service life. The rated life for an inductive AC load such as a contactor or solenoid valve is 500,000 operations at 20VA. Table 6.5 : Load capacity Life of contact (cycles) Example load (Mitsubishi contactor) 20VA 35VA 80VA 0.2A/100VAC 0.1A/200VAC 0.35A/100V AC 0.
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FX2NC Series Programmable Controllers 6.2.2 Outputs 6. Relay output example Table 6.6 : Item check AC power supply Œ Figure 6.6:Typical wiring to the 4-point common type COM1 ➋ ➊ Y0 Y1 Y2 Y3 COM2 ➋ MC2 MC1 ➍ M C 1 M C 2 Y4 Y5 Y6 ➒ ➌ ➓ ➐ ➎ ➏ ➑ • Fuse Ž Solenoid valve • Incandescent lamp • Neon lamp ‘ Contactor ’ Noise suppressor 0.1µF capacitor + 100-120Ω resistor “ DC power supply ” • LED Surge absorbing diode Common points (See sec, 2.1, 2.2, 2.
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FX2NC Series Programmable Controllers Outputs 6. Table 6.7 :Item check Figure 6.7 :Typical wiring to the 8-point common type COM1 COM1 ➌ Y0 Y1 Y2 M C 1 M C 2 Y3 Y4 Y5 Y6 Y7 ➊ AC power supply ➋ Fuse ➌ ➋ ➊ ➍ ➍ The output terminal block in the FX2NC-16EYR-T-DS has two COM1 or COM2 pins that are connected to each other inside the main unit. To connect the line to an external unit, shortcircuit these two pins at the external circuit so that the load applied on each pin can be reduced.
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FX2NC Series Programmable Controllers 6.3 Outputs 6. Triac (SSR) output specifications Table 6.8 : Switched voltages (resistive load) 85-242V AC Rated current / N points (resistive load) 0.3A/1point, 0.8A/COM Max. Inductive load 15VA/100V AC, 36VA/240V AC Max. lamp load (tungsten load) 30W (0.35A/85V AC, 0.12A/242V AC) Minimum load 0.4VA/100V AC, 2.3VA/240V AC Open circuit current leakage 1mA/100V AC, 2.4mA/240V AC Response time (approx.
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FX2NC Series Programmable Controllers 6.3.1 Outputs 6. In-rush currents These currents should be kept as low possible. The root mean square (Irms) <0.2A. Reference Eqn 1 for (Irms) Tr -In-rush time (sec) Ir -In-rush current (A) Ts -Switch time (sec) Is -Switch current (A) Tf -Operation time (sec) Figure 6.9 :Current graph Eqn 1 Irms = I 2r × Tr + I2s × Ts Tr+ Ts + T f Ir Ex. 0.2A= Is 42 × 0.02 + 0.42 × 0.7 0.02+0.
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FX2NC Series Programmable Controllers 6.3.2 Outputs 6. Triac output example Figure 6.10:Typical wiring Table 6.9: Item check Œ AC power supply COM1 ➋ Y0 Y1 Y2 MC2 MC1 ➍ M C 1 Y3 COM2 Y4 Y5 ➋ M C 2 ➌ • Fuse Ž Solenoid valve • Incandescent lamp • Noise suppressor 0.1µF capacitor+100-120Ω resistor • ➊ 6.4 Applying safe loads Ensure all loads are applied to the same side of each PLC output, see previous figures. Loads which should NEVER simultaneously operate (e.g.
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FX2NC Series Programmable Controllers Outputs 6.
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FX2NC Series Programmable Controllers 1 INTRODUCTION 2 TERMINAL LAYOUTS 3 INSTALLATION NOTES 4 POWER SUPPLY 5 INPUTS 6 OUTPUTS 7 DIAGNOSTICS Diagnostics 7.
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FX2NC Series Programmable Controllers Diagnostics 7.
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FX2NC Series Programmable Controllers 7. Diagnostics 7.1 Preliminary checks POWER RUN BATT ERROR Check power supply, ground and I/O cables are wired correctly. POWER RUN BATT ERROR Turn the power supply on. Check the power LED is lit. Down load a small test program into the PLC using a handheld programmer or MEDOC. Verify the program to ensure it has been written to the PLC correctly. Using the programming device force ON/OFF each output. Check the output LEDs for operation.
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FX2NC Series Programmable Controllers 7.2 Diagnostics 7. Basic diagnostics The following diagnostic functions will help identify, common faults. 7.2.1 BATT LED ON M8006:ON Remedy POWER RUN BATT ERROR 7.2.2 Fault BATT LED ON Monitor Possible M8006 with a results programming tool. If the current program and/or date is stored only in the PLCs RAM, copy and store this immediately. Proceed to replace the PLCs battery. Monitor D8005. This is the current battery voltage (in 0.1V units).
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FX2NC Series Programmable Controllers 7.2.3 Diagnostics 7. ERROR LED ON (CPU ERROR) POWER RUN BATT ERROR Fault ERROR LED ON Remedy Reset PLC. Possible Power results OFF,ON and trigger RUN input. Remedy LED is lit Power OFF A Disconnect earth/ ground terminal Possible results LED is lit A B Check for programming error. Ensure the earth/ ground cable is correctly rewired.
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FX2NC Series Programmable Controllers 7.3 Diagnostics 7. Common errors - Corroded contact points at some point in an I/O line. - An I/O device has been used outside its specified operating range. - An input signal occurs in a shorter time period that taken by one program scan. 7.4 Replacing the battery Turn OFF PLC's power supply. Remove sidecover from the PLC.
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FX2NC Series Programmable Controllers 7.6 Diagnostics 7. Error flags ON indicates error. M8004 (ref. 8004) Error occurance (ON when M8060-7 are ON) M8060 (ref. D8060) I/O configuration error M8005 Battery voltage abnormally low M8061 (ref. D8061) PLC hardware error M8006 (ref. D8005/6) Latched low battery voltage flag M8062 (ref. D8062) PLC/programming device communication error M8007 (ref. D8007/8) Momentary power failure M8063 (ref. D8063) Parallel link error M8008 (ref.
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FX2NC Series Programmable Controllers Diagnostics 7. Figure 7.
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FX2NC Series Programmable Controllers 7.7 Diagnostics 7. Error registers D8000 Watchdog timer (default 200msec) M8001 M8002 M8003 M8004 M8005 D8006 (default 3.0V) D8007 PLC version 24201=FX2NC/FX2N V2.01 (24=FX2NC/FX2N, 201=V2.
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FX2NC Series Programmable Controllers D8060 Reports location of I/O configuration error (see Figure 7.
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FX2NC Series Programmable Controllers 7.8 Diagnostics 7.
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FX2NC Series Programmable Controllers 7.9 Diagnostics 7. Instruction list Table 7.1: Numerically sorted 000 010 020 030 040 050 060 070 080 0 PROGRAM FLOW CJ TRANSFERS, COMP CMP +-×÷, LOGICS ADD ROTATION, SHIFT ROR DATA OPERATION 1 ZRST HIGH-SPEED REF HANDY INSTR.
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FX2NC Series Programmable Controllers Diagnostics 7. Table: 7.2 Alphabetically sorted Symbol FNC No. D P ABSD 062 ADD 020 ALT 066 AND¨ 232-238 A ANR 047 ANS 046 ARWS 075 ASC 076 ASCI 082 BCD 018 BIN 019 B BMOV 015 BON 044 CALL 001 CCD 084 CJ 000 C CML 014 CMP 010 COS 131 Symbol FNC No.
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FX2NC Series Programmable Controllers Symbol FNC No. D P PID 088 PLSR 059 PLSY 057 P PR 077 PRUN 081 PWM 058 RAMP 067 RCL 033 RCR 032 REF 050 R REFF 051 ROL 031 ROR 030 ROTC 068 RS 080 SEGD 073 SEGL 074 SER 061 S SFRD 039 SFTL 035 SFTR 034 Diagnostics 7. Symbol FNC No. D P SFWR 038 SIN 130 SMOV 013 SORT 069 SPD 056 S SQR 048 SRET 002 STMR 065 SUB 021 SUM 043 SWAP 147 TADD 162 TAN 132 TCMP 160 TKY 070 TO 079 T TRD 166 TSUB 163 TTMR 064 TWR 167 TZCP 161 V W X Z Symbol FNC No.
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FX2NC Series Programmable Controllers Diagnostics 7. FX2NC Built-in memory(RAM) = 8K steps FX2NC-EEPROM-4C = 2K - 4K steps FX2NC-EEPROM-16 = 2K - 16K steps FX2NC-EEPROM16C = 2K - 16K steps Program capacity Input (X) relay X0 - 267 (184 pnts) Output (Y) relay Y0 - 267 (184 pnts) M0-M499 (500 pnts) Auxiliary relay (3072 pnts, + 256 pnts) State relay (1000 pnts) Timer (256 pnts) Battery backup M500-M1023 (524 pnts) (X + Y) ≤ 256 pnts Max.
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FX2NC Series Programmable Controllers Diagnostics 7.
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FX2NC Series Programmable Controllers Under no circumstances will MITSUBISHI ELECTRIC be liable or responsible for any consequential damage that may arise as a result of the installation or use of this equipment. All examples and diagrams shown in this manual are intended only as an aid to understanding the text, not to guarantee operation. MITSUBISHI ELECTRIC will accept no responsibility for actual use of the product based on these illustrative examples.
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HARDWARE MANUAL FX2NC (DSS/DS) SERIES PROGRAMMABLE CONTROLLERS HEAD OFFICE: MITSUBISHI DENKI BLDG MARUNOUCHI TOKYO 100-8310 TELEX: J24532 CABLE MELCO TOKYO HIMEJI WORKS: 840, CHIYODA CHO, HIMEJI, JAPAN JY992D76401D (MEE0012) Effective DEC. 2000 Specification are subject to change without notice.