MR-E Super S U P E R User-friendly servo with easy operation
Reducing workload with high performance and Enhancing the system cost 1.High Performance 2.Easy To Use High-accuracy positioning (Resolution per servo motor: 131072) ● High responsiveness ● Vibration can be suppressed by the adaptive vibration suppression control function. ● Optimum tuning is possible with a personal computer and optional setup software.
easy operation performance S U P E R 3.Global Standard Products ● ● Compatible with global standards. MR-E Super conforms to EN, UL and cUL standards.
EZ Motion E series S U P E R Extensive Applications Processing machines or machine tools Z Food processing machines, packing machines or feeders • Grinding machines • Transfer machines • Loaders/unloaders • Wood working machines • Dedicated machines X • Pillow packing machines • Filling machines • Label printing, label attaching machines • Bag manufacturing machines • Press feeders • Roll feeders Y Various positioning can be completed easily with pulse trains.
Easy Operation High Performance Global Standard Model Configurations ■For servo amplifier MR-E- 10 A -KH003 MR-E Super A : Pulse train interface AG : Analog input interface List of compatible motors ● Conforms to following standards: EN, UL and cUL Symbol 10 20 40 70 100 200 HF-KEM(B)W1-S100 13 23 43 73 — — HF-SEM(B)JW1-S100 — — — 52 102 152, 202 ■For servo motor HF-KE 1 3 B W1-S100 Symbol Motor series Symbol HF-KE Low inertia, small capacity None None (Note 1) J Installed (Note 2) HF-S
EZ Motion E series S U P E R Motor Specifications and Characteristics HF-KEM(B)W1-S100 servo motor specifications Servo motor series HF-KEM(B)W1-S100 (Low inertia, small capacity) Servo motor model HF-KE13(B)W1-S100 HF-KE23(B)W1-S100 HF-KE43(B)W1-S100 HF-KE73(B)W1-S100 Servo amplifier model MR-E-10A/AG-KH003 MR-E-20A/AG-KH003 MR-E-40A/AG-KH003 MR-E-70A/AG-KH003 Power facility capacity (Note 1) (kVA) Continuous Rated output (W) running Rated torque (N·m [oz·in]) duty 0.3 0.5 0.9 1.
Easy Operation High Performance Global Standard HF-SEM(B)JW1-S100 servo motor specifications Servo motor series HF-SEM(B)JW1-S100 (Medium inertia, medium capacity) Servo motor model HF-SE52(B)JW1-S100 HF-SE102(B)JW1-S100 Servo amplifier model MR-E-70A/AG-KH003 MR-E-100A/AG-KH003 Power facility capacity (Note 1) (kVA) 1.0 1.7 2.5 Continuous running duty 0.5 1.0 1.5 2.0 2.39 (338) 4.77 (675) 7.16 (1010) 9.55 (1350) 7.16 (1010) 14.3 (2020) 21.5 (3040) 28.
EZ Motion E series S U P E R Motor Dimensions ●HF-KE13(B)W1-S100 (Unit: mm) 82.4 (123.5) 25 2.5 21.5 5 20.7 M40 1 2 3 4 3 13.7 27.4 4.9 37.1 2 Brake 10.1 connector 11.7 11.7 (Note 3) 21.5 58.3(Note 3) Power supply connector 9.5 19.2 18.4 (Note 3) Pin No. 1 2 2 Encoder connector Signal name B1 B2 6.4 13.9 40.5 Signal name Earth U V W Brake connector pin assignment (Note 3) 1 1 ø8h6 36 21 4 ø30h7 2 ø4 6 Pin No. 1 2 3 4 1 38.
Easy Operation High Performance Global Standard ●HF-SE52(B)JW1-S100, HF-SE102(B)JW1-S100, HF-SE152(B)JW1-S100 (Unit: mm) 4-ø9 mounting hole Use hexagonal cap head bolts. L 39.7 (45) 55 50 12 M130 45° 3 (Note 3) ø1 4 ø1 65 112.5 (Note 3) ø110h7 (Note 3) 81.5 79.9 (Note 3) (Note 3) 5 ø24h6 (Note 3) Oil seal 19.5 (Note 3) (Note 3) 60.5 (Note 3) 20.9 Encoder connector MS3102A20-29P 13.
EZ Motion E series S U P E R Motor Special Specifications Special shaft end specifications Motors with the following specifications are available. HF-KEM(B)W1-S100 ● With key (200, 400, 750W) (Note 1) R Q Variable dimensions S R Q W QK HF-KE23(B)KW1-S100 HF-KE43(B)KW1-S100 5 14h6 30 27 5 20 HF-KE73(B)KW1-S100 6 19h6 40 37 6 25 QL QK U Y 3 3 M4 screw Depth: 15mm 5 3.
Easy Operation High Performance Global Standard Peripheral Equipment (standard interface) Connections with peripheral equipment (Note 1) Peripheral equipment is connected to MR-E Super as described below. Connectors, options, and other necessary equipment are available so that users can set up MR-E Super easily and begin using it right away. Power supply 3-phase 200-230VAC or 1-phase 230VAC (Note 2) CN3 for RS-232C communication (option) Display panel Displays monitoring data, parameters, and alarms.
EZ Motion E series S U P E R Amplifier Specifications MR-E-A-KH003 Servo amplifier model MR-E-M-KH003 10A 20A Permissible voltage fluctuation 70A 3-phase 170 to 253VAC ±5% maximum Permissible frequency fluctuation Sine-wave PWM control/current control system Dynamic brake Safety features Built-in None Installed Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), encoder fault protection, regeneration fault protection, undervoltage/sudden power outage
Easy Operation High Performance Global Standard Standard Wiring Diagram MR-E-A-KH003: Position control operation ●Connection example to QD75D (position servo, incremental) NFB Power supply 3-phase 200 to 230VAC or 1-phase 230VAC (Note 12) MC Servo amplifier MR-E-MA-KH003 CNP 1 CNP 2 U L1 L2 L3 Servo motor HF-KEM(B)W1-S100 U 2 V 3 W V W SM 4 1 P C The servo amplifier may be damaged if the optional regeneration unit is incorrectly connected.
EZ Motion E series S U P E R Standard Wiring Diagram MR-E-A-KH003: Internal speed control operation ●Connection example NFB Power supply 3-phase 200 to 230VAC or 1-phase 230VAC (Note 11) MC Servo amplifier MR-E-MA-KH003 CNP 1 CNP 2 U L1 L2 L3 Servo motor HF-KEM(B)W1-S100 U 2 V 3 W V W SM 4 1 P C (Note 13) D The servo amplifier may be damaged if the optional regeneration unit is incorrectly connected.
Easy Operation High Performance Standard Wiring Diagram Global Standard MR-E-AG-KH003: Speed control operation ●Connection example NFB Power supply 3-phase 200 to 230VAC or 1-phase 230VAC (Note 11) MC Servo amplifier MR-E-M-AG-KH003 CNP 1 CNP 2 U L1 L2 L3 Servo motor HF-KEM(B)W1-S100 U 2 V 3 W V W SM 4 1 P C Optional regeneration unit (Note 13) D The servo amplifier may be damaged if the optional regeneration unit is incorrectly connected.
EZ Motion E series S U P E R Standard Wiring Diagram MR-E-AG-KH003: Torque control operation ●Connection example NFB Power supply 3-phase 200 to 230VAC or 1-phase 230VAC (Note 10) MC Servo amplifier MR-E-M-AG-KH003 CNP 1 CNP 2 U L1 L2 L3 Servo motor HF-KEM(B)W1-S100 U 2 V 3 W V W SM 4 1 P C (Note 12) D The servo amplifier may be damaged if the optional regeneration unit is incorrectly connected.
Easy Operation High Performance Global Standard Amplifier Dimensions ●MR-E-10A/AG-KH003, 20A/AG-KH003 (Unit: mm) Approx. 70 50 ø6 mounting hole 135 Space required for heat radiation (40 minimum) 156 6 168 6 6 Space required for heat radiation (40 minimum) 6 Three ground (PE) terminals (M4) Mounting screw size: M5 4 ●MR-E-40A/AG-KH003 70 22 135 156 6 168 Approx.
EZ Motion E series S U P E R Amplifier Dimensions ●MR-E-70A/AG-KH003, 100A/AG-KH003 (Unit: mm) Approx. 70 190 70 22 25 Space required for heat radiation (40 minimum) 168 156 ø6 mounting hole 6 Space required for heat radiation (40 minimum) 22 42 6 6 Three ground (PE) terminals (M4) Mounting screw size: M5 ●MR-E-200A/AG-KH003 Approx.
Easy Operation High Performance Global Standard Options ● Optional regeneration unit (Note 1) The power values in this table are resistor-generated powers, not rated powers.
EZ Motion E series S U P E R Options ● Cables and connectors for MR-E-MA/AG-KH003 Servo amplifier Positioning unit 11 13 CN3 CN1 14 CN2 12 13 CNP2 11 CNP1 Operation panel 25 26 27 28 21 22 23 24 Main power supply < For HF-KEM(B)W1-S100 servo motor: encoder cable length 10m or shorter > For leading the cables out in a direction of the motor shaft To CNP2 For leading the cables out in an opposite direction of the motor shaft Motor power supply cable Motor power supply cable 15 16 To CN2
Easy Operation High Performance Global Standard ● Cables and connectors (for MR-E-MA/AG-KH003) Item q 10m or shorter (Direct connection type) w Encoder cable for HF-KEM(B)W1-S100 Lead out in direction of motor shaft Encoder cable for HF-KEM(B)W1-S100 Lead out in opposite direction of motor shaft e Motor-side encoder cable for HF-KEM(B)W1-S100 Lead out in direction of motor shaft r Motor-side encoder cable for HF-KEM(B)W1-S100 Lead out in opposite Exceeding direction of motor shaft 10m (Relay type)
EZ Motion E series S U P E R Options ● Cables and connectors (for MR-E-MA/AG-KH003) For CN3 Item MR-E3CBL15-P — !3 Analog monitor RS-232C connector MR-ECN3 (Unit: 20 pcs/box) — !4 Personal computer communication cable QC30R2 Cable length: 3m (Direct connection type) !6 !7 !8 Motor power supply cable for HF-KEM(B)W1-S100 Lead out in direction of motor shaft MR-PWS1CBLMM-A1-H Motor power supply cable for HF-KEM(B)W1-S100 Lead out in opposite direction of motor shaft MR-PWS1CBLMM-A2-H Mot
Easy Operation High Performance Global Standard ● Cables and connectors (for MR-E-MA/AG-KH003) Motor power supply connectors (for CNP2) Item Model @5 @6 Motor power supply connector (amplifier side) for MR-E-10A/AG to 100A/AG-KH003 (insertion type) MR-ECNP2-B (Unit: 20 pcs/box) @7 Motor power supply connector set (amplifier side) for MR-E-200A/AG-KH003 (press bonding type) MR-ECNP2-A1 (Unit: 20 pcs/box) @8 Motor power supply connector (amplifier side) for MR-E-200A/AG-KH003 (insertion type)
EZ Motion E series S U P E R Ordering Information for Customers ● Servo motor power supply connectors 2 Plug 1 Cable clamp Cable clamp 2 Cable 1 Plug Cable Power supply connectors are not included with the motors. Order from the previous pages, or choose from the following recommended products. To order the following recommended products, contact the relevant manufacturers directly. (Straight type) Plug (manufactured by DDK Ltd.
Easy Operation High Performance Global Standard ● Brake connectors Brake connectors are not included with the motors. Order from the previous pages, or choose from the following recommended products. To order the following recommended products, contact the relevant manufacturer directly.
EZ Motion E series S U P E R Peripheral Equipment ● EMC filter The following filters are recommended as a filter compliant with the EMC directive for the servo amplifier’s power supply. Model Applicable servo amplifier Fig. SF1252 MR-E-10A/AG-KH003 to MR-E-100A/AG-KH003 A SF1253 MR-E-200A/AG-KH003 B External dimensions ● SF1252 Connections (Unit: mm) 149.5 ø6.0 156.0 168.0 140.0 LINE (input side) A LOAD (output side) 8.5 16.0 42.
Easy Operation High Performance Global Standard ● Radio noise filter (FR-BIF) This filter effectively controls noise emitted from the power supply side of the servo amplifier and is especially effective for radio frequency bands 10MHz or lower. The FR-BIF is designed for the input only. External dimensions This filter is not connectable to output side of the servo amplifier. Wiring should be as short as possible. Grounding is always required.
EZ Motion E series S U P E R Servo Support Software < Capacity selection software > ●MRZJW3-MOTSZ111E A user-friendly design facilitates selecting the optimum servo amplifier, servo motor (including the servo motor with an electromagnetic brake) and optional regeneration unit just by entering constants and an operation pattern into machine-specific windows. Features (1) User-defined operation patterns can be set.
Easy Operation High Performance Global Standard < Setup software > ● MRZJW3-SETUP154E (E:English) This software makes it easy to perform monitor display, diagnostic, reading and writing of parameters, and test operations from the setup with a personal computer. *The screens are for reference and may differ from the actual screens. Features (1) This software allows easy set up and tuning your servo system with a personal computer.
EZ Motion E series S U P E R Cautions Concerning Use To ensure safe use • To use the products given in this catalog properly, always read the “Installation Guide” and “MR-E-MA/AG-KH003 INSTRUCTION MANUAL” before starting to use them. • These products have been manufactured as a generalpurpose part for general industries, and have not been designed or manufactured to be incorporated in a device or system used in purposes related to human life.
Easy Operation High Performance Global Standard Operation • When a magnetic contactor (MC) is installed on the amplifier’s primary side, do not perform frequent starts and stops with the MC. Doing so may cause the amplifier to fail. • Turn MC OFF if an alarm occurs. • As for the amplifier, when trouble occurs, the amplifier’s safety features will be activated, halting output, and the dynamic brake instantly stops the motor.
Safety Warning To ensure proper use of the products listed in this catalog, please be sure to read the instruction manual prior to use. HEAD OFFICE: MITSUBISHI DENKI BLDG., 2-2-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN L(NA)03031A 0804 Printed in Japan (MDOC) New publication effective April 2008 Specifications subject to change without notice.