Motors Automobile Parts User Manual

MANUAL TRANSMISSION (E-W) -
Transmission <F5M42, W5M42>
22B-4-5
ADJUSTMENT BEFORE REASSEMBLY
SPACER SELECTION FOR DIFFERENTIAL CASE
PRELOAD ADJUSTMENT
(1) Put solders (about 10 mm long, 1.6 mm in diameter) in
the illustrated positions of the transmission case and install
the bearing outer race and differential.
(2) Install the clutch housing and tighten the bolts to the
specified torque.
(3) If the solders are not crushed, pu t larger diameter solders
and repeat Steps (1) a n d (2).
(4) Measure th e thickness (T) of the crushed solder with a
micrometer and select a spacer according to the following
equation.
Spacer thickness:
(T + 0.05 mm) to (T + 0.11 mm)
REASSEMBLY SERVICE POINTS
"
A
A
OUTPUT SHAFT / INPUT SHAFT INSTALLATION
Install the input and output shafts together.
"
B
A
5TH-REVERSE SPEED SHIFT FORK /
5TH-REVERSE SPEED SHIFT RAIL / 3RD-4TH
SPEED SHIFT FORK / 3RD-4TH SPEED SHIFT
RAIL INSTALLATION
(1) Shift the 3rd-4th speed synchronizer sleeve and
5th-reverse speed synchronizer sleeve in the direction
shown.
(2) Install the 3rd-4th speed shift rail and fork and the
5th-reverse speed shift rail and fork.
PWEE9508-E
E
Jun. 1998Mitsubishi Motors Corporation Revised
Solders
Input shaft
Output shaft
3rd-4th
speed
synchro-
nizer
sleeve
5th-reverse
speed synchro-
nizer sleeve
3rd-4th speed shift rail
3rd-4th speed shift fork
5th-reverse
speed shift
fork
5th-reverse
speed shift rail