Motors Automobile Parts User Manual

MANUAL TRANSMISSION (E-W) -
Output Shaft <F5M42, W5M42>
22B-8-2
DISASSEMBLY AND REASSEMBLY
<Types with double synchronizer ring for both 1st and 2nd gears, types with
double synchronizer ring for 1st gear and triple synchronizer ring for 2nd gear>
14
15
16
17
18
19
20
10
11
12
13
9
8
7
6
5
4
3
2
1
21
22
23
24
25
26
27
28
29
30
31
32
33
35
13
4
34
36
Apply gear oil to all
moving parts before
installation.
Disassembly steps
"
P
A 1. Snap ring
A
A
""
O
A 2. Ball bearing
A
B
""
N
A 3. Reverse gear bearing sleeve
"
N
A 4. Needle roller bearing
"
N
A 5. Reverse gear
6. Synchronizer ring
"
D
A 7. Synchronizer spring
"
F
A 8. Synchronizer sleeve
A
C
""
M
A 9. 5th-reverse speed synchronizer hub
10. Synchronizer ring
"
D
A 11. Synchronizer spring
12. 5th speed gear
13. Needle roller bearing
"
L
A 14. 5th speed gear sleeve
"
K
A 15. 4th speed gear
"
J
A 16. Snap ring
A
D
""
I
A 17. 3rd speed gear
18. 2nd speed gear
19. Needle roller bearing
A
E
""
H
A 20. 2nd speed gear sleeve
21. Inner synchronizer ring
22. Synchronizer cone
23. Outer synchronizer ring
"
G
A 24. Synchronizer spring
"
F
A 25. Synchronizer sleeve
"
E
A 26. 1st-2nd speed synchronizer hub
27. Inner synchronizer ring
28. Synchronizer cone
29. Outer synchronizer ring
"
G
A 30. Synchronizer spring
31. 1st speed gear
32. Needle roller bearing
A
F
""
C
A 33. 1st speed gear sleeve
"
B
A 34. Snap ring
A
G
""
A
A 35. Roller bearing inner race
36. Output shaft
PWEE9508-F
E
July 1999Mitsubishi Motors Corporation Revised