Motors Automobile Parts User Manual

MANUAL TRANSMISSION (E-W) -

Output Shaft <F5M42, W5M42>

22B-8-9

OUTER SYNCHRONIZER RING / INNER

SYNCHRONIZER RING / SYNCHRONIZER CONE

(1) Check to ensure that the clutch gear tooth surfaces and

cone surfaces are not damaged and broken.

(2) Install the outer ring, inner ring and cone, press them

against the gear, and check clearance “A”. If “A” is less

than the limit, replace.

Limit: 0.5 mm <Double synchronizer ring>

0.3 mm <Triple synchronizer ring>

Caution

When the outer ring, inner ring or cone has to be

replaced, make sure that the outer ring, inner ring

and cone are replaced as a set.

SYNCHRONIZER SLEEVE AND HUB

(1) Check to ensure that when the synchronizer sleeve and

hub are combined and made to slide, they slide smoothly

without binding.

(2) Check to ensure that the front and rear ends of the sleeve

inside surface are not damaged.

SYNCHRONIZER SPRING

Check to ensure that the spring is not sagging, deformed

or broken.

PWEE9508-G

Jun. 2000Mitsubishi Motors Corporation Revised

F5M42-2-R5A3

only

Gear

Outer ring

Cone

Inner ring

Gear

Outer ring

Cone

Inner ring