Installation guide

4. Installing the refrigerant piping
4.1. Precautions
4.1.1. For devices that use R410A refrigerant
• Use ester oil, ether oil, alkylbenzene oil (small amount) as the refrigeration oil
applied to the flared sections.
• Use Cl 220 copper phosphorus, for copper and copper alloy seamless pipes,
to connect the refrigerant pipes. Use refrigerant pipes with the thicknesses
specified in the table to the below. Make sure the insides of the pipes are
clean and do not contain any harmful contaminants such as sulfuric com-
pounds, oxidants, debris, or dust.
Z_ Warning:
When installing or moving the air conditioner, use only the specified refriger-
ant (R410A) to charge the refrigerant lines. Do not mix it with any other refriger-
ant and do not allow air to remain in the lines. Air enclosed in the lines can
cause pressure peaks resulting in a rupture and other hazards.
2,
_° Fig. 4-1
(_ Flare cutting dimensions
Copper pipe O.D. Flare dimensions
(mm, inch) sA dimensions (mm, inch)
e6.35, 1/4" 8.7- 9.1, 11/32-23/64
e9.52, 3/8" 12.8 - 13.2, 1/2-33/64
o12.7, 1/2" 16.2 - 16.6, 41/64-21/32
e15.88, 5/8" 19.3 - 19.7, 49/64-25/32
(inch)
®
I A24, A30, A36, A42
Liquid pipe 09.52 mm, 3/8 inch thickness 0.8 mm, 1/32 inch
Gas pipe o15.88 mm, 5/8 inch thickness 1.0 mm, 3/64 inch
= Do not use pipes thinner than those specified above.
4.2. Connecting pipes (Fig. 4-1)
+ When commercially available copper pipes are used, wrap liquid and gas pipes
with commercially available insulation materials (heat-resistant to 100 °C, 212 °F or
more, thickness of 12 mm 1/2 inch or more).
+ The indoor parts of the drain pipe should be wrapped with polyethylene foam insu-
lation materials (specific gravity of 0.03, thickness of 9 mm, 23/64 inch or more).
+ Apply thin layer of refrigerant oil to pipe and joint seating surface before tightening
flare nut.
+ Use two wrenches to tighten piping connections.
+ Use refrigerant piping insulation provided to insulate indoor unit connections. Insu-
late carefully.
(_) Flare nut tightening torque
Copper pipe O.D.
(mm, inch)
e6.35, 1/4"
e9.52, 3/8"
o12.7, 1/2"
o15.88, 5/8"
Flare nut O.D. Tightening torque
(mm, inch) (N.m, ft.lbs)
17, 43/64 14- 18, 10-13
22, 7/8 34 - 42, 25-30
26, 1-3/64 49 - 61,35-44
29, 1-9/64 68 - 82, 49-59
(c) Apply refrigerating machine oil over the entire flare seat surface.
_@Use correct flare nuts meeting the pipe size of the outdoor unit.
Available pipe size
A24, A30, A36, A42
Liquid side 09.52
Gas side e15.88
O : Factory flare nut attachment to the heat-exchanger.
(2
L_ipL<
Fig. 4-2
®
+I +
4.3. insulating pipes (Fig. 4=2)
1. Slide the supplied pipe cover (2_ over the gas tubing until it is pressed against the
sheet metal inside the unit.
2. Slide the provided pipe cover 3_ over the liquid tubing until it is pressed against
the sheet metal inside the unit.
3. Tighten the pipe covers (2_ and _ at the both ends (15 - 20 mm, 5/8-3/4 inch) with
the supplied bands (_).
_A_Gas tubing _E_ Pipe cover (_
(B_Liquid tubing (_) Press the pipe cover against the sheet metal.
(C) Band @ @ Refrigerant tubing heat insulating material
_@Pipe cover (_)
5