00-1 GROUP 00 GENERAL CONTENTS HOW TO USE THIS MANUAL. . . . . . 00-3 INITIALIZATION PROCEDURE FOR LEARNING VALUE IN MFI ENGINE . . . . . . . . . . . . . . . 00-22 TROUBLESHOOTING GUIDELINES 00-6 LEARNING PROCEDURE FOR IDLING IN MFI ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00-23 HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS . . . . . . . . . . . . . . . 00-6 TROUBLESHOOTING CONTENTS . . . . . . 00-6 HOW TO USE THE INSPECTION PROCEDURES. . . . . . . . . . . . . . . .
00-2 MAINTENANCE SERVICE . . . . . . . . 00-41 AUTOMATIC TRANSAXLE (CHECK FLUID LEVEL) . . . . . . . . . . . . . . . 00-47 FUEL SYSTEM (TANK, PIPE LINES, CONNECTIONS AND FUEL TANK FILTER TUBE CAP) (CHECK FOR LEAKS) . . . . . . TRANSFER (CHANGE OIL) . . . . . . . . . . . . 00-50 00-41 ENGINE COOLANT (CHANGE) . . . . . . . . . 00-50 FUEL HOSES (CHECK CONDITION) . . . . 00-41 AIR CLEANER ELEMENT (REPLACE) . . . 00-41 COOLANT HOSES (RADIATOR HOSE, HEATER HOSE) (INSPECT). . . . . . . . . . . .
00-3 GENERAL HOW TO USE THIS MANUAL HOW TO USE THIS MANUAL MAINTENANCE, REPAIR AND SERVICING EXPLANATIONS This manual provides explanations, etc. concerning procedures for the inspection, maintenance, repair and servicing of the subject model. Unless otherwise specified, each service procedure covers all models. Procedures covering specific models are identified by the model codes, or similar designation (engine type, transaxle type, etc.).
00-4 GENERAL HOW TO USE THIS MANUAL EXPLANATION OF MANUAL CONTENTS Denotes tightening torque. If there is no indication of tightening torque, refer to tightening torque. Indicates the section title. Indicates the group title. Indicates the group number. Indicates the page number. Indicates procedures to be performed before the work in that section is started, and procedures to be performed after the work in that section is finished. Mark N denotes non-reusable part.
00-5 GENERAL HOW TO USE THIS MANUAL Classifications of major maintenance / service points When there are major points relative to maintenance and servicing procedures (such as essential maintenance and service points, maintenance and service standard values, information regarding the use of special tools, etc.). These are arranged together as major maintenance and service points and explained in detail. <> : Indicates that there are essential points for removal or disassembly.
00-6 GENERAL TROUBLESHOOTING GUIDELINES TROUBLESHOOTING GUIDELINES FIND THE PROBLEM VERIFY THE COMPLAINT • Make sure the customer's complaint and the service writer's work order description are understood before starting work. • Make sure the correct operation of the system is understood. Read the service manual description to verify normal system operation. • Operate the system to see the symptoms.
GENERAL HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS 4. DIAGNOSTIC TROUBLE CODE CHART If the scan tool displays a diagnostic trouble code, find the applicable inspection procedure according to this chart. 5. SYMPTOM CHART If there are symptoms, even though the scan tools show that no DTCs are set, inspection procedures for each symptom will be found by using this chart. 6. DIAGNOSTIC TROUBLE CODE PROCEDURES Indicates the inspection procedures corresponding to each diagnostic trouble code.
00-8 GENERAL HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS HOW TO USE THE INSPECTION PROCEDURES M1001013500118 The causes of many of the problems occurring in electric circuitry are generally the connectors, components, the ECU, and the harnesses between connectors, in that order. These inspection procedures follow this order. They first try to discover a problem with a connector or a defective component. (1) Relevant circuit(s) of the component which the DTC indicates are described.
00-9 GENERAL HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS (5) Explains about technical details. (6) Describes the conditions for that DTC being set (stored). (7) Describes possible cause(s)for that DTC. (8) Start of the diagnosis procedure for that DTC. (M.U.T.-III Sub Assembly) (9) Identifies the special tool(s) necessary for diagnosing that DTC. (10) Provides the inspection procedure for that DTC step by step.
00-10 GENERAL HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS HARNESS INSPECTION Check for an open or short circuit in the harness between the terminals which were faulty according to the connector measurements. Carry out this inspection while referring to GROUP 00E, Harness Connector Inspection P.00E-2. Here, "Check harness between power supply and terminal xx" also includes checking for blown fuse.
GENERAL HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS 00-11 IF INSPECTING WITH THE CONNECTOR DISCONNECTED • From front side of the connector Required Special Tool: MB991219: Inspection Harness (Included in MB991223, Harness Set) The inspection harness for connector pin contact pressure should be used. The test probe should never be forcibly inserted, as it may cause a defective contact.
00-12 GENERAL HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS CONNECTOR INSPECTION SERVICE POINTS M1001013700101 VISUAL INSPECTION • • • • • CONNECTOR DISCONNECTED OR IMPROPERLY CONNECTED Connector is disconnected or improperly connected Connector pins are pulled out Stretched an broken wires at terminal section Low contact pressure between male and female terminals Low connection pressure due to rusted terminals or foreign matter lodged in terminals STRETCHED OR BROKEN WIRES HARNESS WIRE BREAK
GENERAL HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS 00-13 CONNECTOR ENGAGEMENT INSPECTION MB991219 Required Special Tool: MB991219: Inspection Harness (contained in MB991223 Test Harness) Use special tool, MB991219 to inspect the engagement of the male pins and female pins. [Pin drawing force: 1 N (0.2 pound) or more] ACX00870 AB HOW TO COPE WITH INTERMITTENT MALFUNCTIONS M1001013900105 Most intermittent malfunctions occur under certain conditions.
00-14 GENERAL HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS SIMULATION TESTS NOTE: In case of difficulty in finding the cause of the intermittent malfunction, the data recorder function in the scan tool is effective. For these simulation tests, shake, then gently bend, pull, and twist the wiring of each of these examples to duplicate the intermittent malfunction. • Shake the connector up-and-down, and right-and-left. • Shake the wiring harness up-and-down, and right-and-left.
GENERAL VEHICLE IDENTIFICATION 00-15 INSPECTION SERVICE POINTS FOR A BLOWN FUSE M1001013800108 Remove the blown fuse and measure the resistance between the load side of the blown fuse and the ground. Close the switches of all circuits which are connected to this fuse. If the resistance is almost 0 Ω at this time, there is a short somewhere between these switches and the load. If the resistance is not 0 Ω, there is no short at the present time, but a momentary short has probably caused the fuse to blow.
00-16 GENERAL VEHICLE IDENTIFICATION VEHICLE IDENTIFICATION CODE CHART PLATE All vehicle identification numbers contain 17 digits. The vehicle number is a code which tells country, make, vehicle type, etc. JA4LX31F 16 5U000001 12 1 2 3 4 5 6 7 8 9 10 11 NO.
00-17 GENERAL VEHICLE IDENTIFICATION . VEHICLES FOR CANADA VIN (EXCEPT SEQUENCE NUMBER) BRAND ENGINE DISPLACEMENT MODEL CODE JA4LX31F_6U MITSUBISHI OUTLANDER 2.4L CU5WXNMYL3M JA4LX31F_6U CU5WXRMYL3M JA4LZ31F_6U CU5WXNMYZL3M JA4LZ31F_6U CU5WXRMYZL3M JA4LZ41F_6U CU5WXRHYZL3M JA4LZ41F_6U CU5WXRXYZL3M VEHICLE IDENTIFICATION CODE PLATE 1 3 2 5 4 6 M1001005400752 The vehicle information code plate is riveted onto the cowl top outer panel in the engine compartment.
00-18 GENERAL VEHICLE IDENTIFICATION VEHICLE SAFETY CERTIFICATION LABEL The vehicle safety certification label is attached to the face of the left door sill. This label indicates the month and year of manufacture, Gross Vehicle Weight Rating (GVWR), front and rear Gross Axle Weight Rating (GAWR), and Vehicle Identification Number (VIN). AC106511AC ENGINE MODEL STAMPING The engine model is stamped on the cylinder block. These engine model numbers are as shown as follows.
00-19 GENERAL VEHICLE IDENTIFICATION LOCATIONS LABEL AREA (A: FOR ORIGINAL EQUIPMENT PARTS, B: FOR REPLACEMENT PARTS) AUTOMATIC TRANSAXLE ENGINE B A B A AC000060 AB AC305945AB FENDER HOOD B A A B AC200865 AB AC106512AB THE ILLUSTRATION INDICATES LEFT OUTER SIDE. RIGHT SIDE IS SYMMETRICALLY OPPOSITE. QUARTER PANEL OUTER MANUAL TRANSAXLE A A B AC201549 AB THE ILLUSTRATION INDICATES LEFT OUTER SIDE. RIGHT SIDE IS SYMMETRICALLY OPPOSITE.
00-20 GENERAL VEHICLE IDENTIFICATION LABEL AREA (A: FOR ORIGINAL EQUIPMENT PARTS, B: FOR REPLACEMENT PARTS) REAR DOOR FRONT DOOR A A B B THE ILLUSTRATION INDICATES RIGHT INNER SIDE. LEFT SIDE IS SYMMETRICALLY OPPOSITE. THE ILLUSTRATION INDICATES RIGHT INNER SIDE. LEFT SIDE IS SYMMETRICALLY OPPOSITE.
GENERAL PRECAUTIONS BEFORE SERVICE 00-21 PRECAUTIONS BEFORE SERVICE SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 1. Items to review when servicing SRS: (1) Be sure to read GROUP 52B, Supplemental Restraint System (SRS). For safe operation, please follow the directions and heed all warnings. (2) Wait at least 60 seconds after disconnecting the battery cable before doing any further work. The SRS system is designed to retain enough voltage to deploy the air bag even after the battery has been disconnected.
00-22 GENERAL PRECAUTIONS BEFORE SERVICE WRITING PROCEDURE Required Special Tools: • MB991958: Scan Tool (MUT-III Sub Assembly) • MB991824: V.C.I. • MB991827: MUT-III USB Cable • MB991910: MUT-III Main Harness A 16-PIN MB991910 MB991824 MB991827 AK300677AD CAUTION To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958. 1. Connect scan tool MB991958 to the data link connector. 2.
GENERAL PRECAUTIONS BEFORE SERVICE 16-PIN MB991910 00-23 CAUTION To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958. 1. Connect scan tool MB991958 to the data link connector. 2. Turn the ignition switch to the "ON" position. 3. Select "Check Mode" form the menu screen. 4. Select "ERASE MEMORY" form the menu screen. 5. Initialize the learning value. 6.
00-24 GENERAL PRECAUTIONS BEFORE SERVICE SERVICING ELECTRICAL SYSTEM M1001011900132 WARNING Battery posts, terminals and related accessories contain lead and lead compounds. WASH HANDS AFTER HANDLING. 1. Note the following before proceeding with working on the electrical system. Never perform unauthorized modifications to any electrical device or wiring. Such modifications might lead to a vehicle malfunction, over-capacity or short-circuit that could result in a fire in the vehicle.
00-25 GENERAL PRECAUTIONS BEFORE SERVICE SCAN TOOL (MULTI USE TESTER {MUT-III} SUB ASSEMBLY) M1001012200277 CAUTION Turn the ignition switch to the "LOCK" (OFF) position before disconnecting or connecting the scan tool. NOTE: MUT-III trigger harness is not necessary when pushing V.C.I. ENTER key. VEHICLE COMMUNICATION INTERFACE (V.C.I.
00-26 GENERAL TOWING AND HOISTING TOWING AND HOISTING M1001000800238 WRECKER TOWING RECOMMENDATION . FRONT TOWING PICKUP CAUTION This vehicle cannot be towed by a wrecker using sling-type equipment; otherwise the bumper may become deformed. If this vehicle is towed, use wheel lift or flat bed equipment. The vehicle may be towed on its rear wheels for extended distances provided the parking brake is released. It is recommended that vehicles be towed using the front pickup whenever possible.
GENERAL TOWING AND HOISTING 00-27 REAR TOWING PICKUP CAUTION • This vehicle cannot be towed by a wrecker using sling-type equipment; otherwise the lower arm may become deformed. If this vehicle is towed, use a wheel lift or flat bed equipment. • Do not use the steering column lock to secure the front wheels for towing. • Make sure the transaxle is in Neutral if vehicle will have drive wheels on the ground. • If these requirements cannot be met, the front wheels must be placed on a tow dolly.
00-28 GENERAL TOWING AND HOISTING LIFTING, JACKING SUPPORT LOCATION . FLOOR JACK CAUTION • Never support any point other than the specified one, or that point will be deformed. • For lifting, put rubber or similar material between the side sill and rigid rack, or the side sill area will be damaged. REAR SUSPENSION CROSSMEMBER REAR DIFFERENTIAL RIGID RACK NOTCH RUBBER AC201638AB .
00-29 GENERAL TOWING AND HOISTING POST TYPE Special care should be taken when raising the vehicle on a frame contact type hoist. The hoist must be equipped with the proper adapters in order to support the vehicle at the proper locations. CAUTION When service procedures require removing rear suspension, fuel tank and spare tire, place additional weight on the rear end of vehicle, or anchor vehicle to hoist to prevent tipping when the location of the center of gravity changes.
00-30 GENERAL GENERAL DATA AND SPECIFICATIONS GENERAL DATA AND SPECIFICATIONS M1001000900978 3 9 5 2 4 1 7 6 8 AC201253AB AC201253 . GENERAL SPECIFICATIONS ITEM Vehicle dimension mm (in) LS-FWD MODEL XLS-FWD LIMITED-F LS-AWD MODEL WD MODEL MODEL XLS-AWD LIMITEDMODEL AWD MODEL Overall length 1 4,550 (179.1) 4,550 (179.1) 4,550 (179.1) 4,550 (179.1) 4,550 (179.1) 4,550 (179.1) Overall width 2 1,750 (68.9) 1,780 (70.1) 1,780 (70.1) 1,750 (68.9) 1,780 (70.1) 1,780 (70.
00-31 GENERAL GENERAL DATA AND SPECIFICATIONS ITEM LS-FWD MODEL XLS-FWD LIMITED-F LS-AWD MODEL WD MODEL MODEL XLS-AWD LIMITEDMODEL AWD MODEL Gross axle weight 1,070 rating-front (2,359) 1,070 (2,359) 1,070 (2,359) 1,070 (2,359) 1,070 (2,359) 1,070 (2,359) Gross axle weight 1,075 rating-rear (2,370) 1,075 (2,370) 1,075 (2,370) 1,075 (2,370) 1,075 (2,370) 1,075 (2,370) F4A4B F4A4B W4A4B W4A4B W4A4B Seating capacity 5 Engine Model No. 4G69 Piston displacement 2.4L Model No.
00-32 GENERAL TIGHTENING TORQUE ITEM Transaxle LS-FWD MODEL Piston displacement 2.4L Model No. F5M42 Type 5-speed manual Fuel system Fuel supply system LS-AWD MODEL W5M42 Electronic controlled multiport fuel injection TIGHTENING TORQUE Each torque value in the table is a standard value for tightening under the following conditions. 1. Bolts, nuts and washers are all made of steel and plated with zinc. 2. The threads and bearing surface of bolts and nuts are all in dry condition.
00-33 GENERAL LUBRICATION AND MAINTENANCE FLANGE BOLT AND NUT TIGHTENING TORQUE THREAD SIZE STANDARD TIGHTENING TORQUE NOMINAL BOLT DIAMETER (mm) PITCH (mm) HEAD MARK "4" HEAD MARK "7" HEAD MARK "8" M6 1.0 5.0 ± 1.0 N⋅ m (44 ± 9 in-lb) 10 ± 2 N⋅ m (89 ± 17 in-lb) 12 ± 2 N⋅ m (107 ± 17 in-lb) M8 1.25 13 ± 2 N⋅ m (111 ± 22 in-lb) 24 ± 4 N⋅ m (18 ± 3 ft-lb) 28 ± 5 N⋅ m (20 ± 4 ft-lb) M10 1.25 26 ± 5 N⋅ m (19 ± 4 ft-lb) 50 ± 5 N⋅ m (37 ± 4 ft-lb) 58 ± 7 N⋅ m (43 ± 5 ft-lb) M10 1.
00-34 GENERAL LUBRICATION AND MAINTENANCE For further details, refer to "LUBRICANTS SELECTION." LUBRICANTS AND GREASES Semi-solid lubricants bear the NLGI designation and are further classified as grades 0, 1, 2, 3, etc. Whenever "Chassis Lubricant" is specified, Multipurpose Grease, NLGI grade Number 2, should be used. FUEL USAGE STATEMENT CAUTION Using leaded gasoline in this car will damage the catalytic converters and heated oxygen sensors, and affect the warranty coverage validity.
GENERAL RECOMMENDED LUBRICANTS AND LUBRICANT CAPACITIES TABLE 00-35 RECOMMENDED LUBRICANTS AND LUBRICANT CAPACITIES TABLE M1001001300560 RECOMMENDED LUBRICANTS LUBRICANT SPECIFICATIONS REMARKS Engine oil Engine oils displaying ILSAC For further details, refer to certification symbol or conforming "LUBRICANTS SELECTION" to the API classification SL, SL/CF section.
00-36 GENERAL RECOMMENDED LUBRICANTS AND LUBRICANT CAPACITIES TABLE LUBRICANT SELECTION . ENGINE OIL CAUTION Never use nondetergent or straight mineral oil. Oil Identification Symbol Use only engine oils displaying the ILSAC certification mark ("Starburst" symbol) on the container. ILSAC CERTIFICATION MARK ("STARBURST" SYMBOL) ACX00394AI If these oils are not available, an API classification SL or SL/CF can be used. API SERVICE SYMBOL API SAE 5W-30 F L/C RVICE S SE AC308969 AB .
GENERAL RECOMMENDED LUBRICANTS AND LUBRICANT CAPACITIES TABLE 00-37 SELECTION OF COOLANT . COOLANT Relationship between Coolant Concentration and Specific Gravity CAUTION • If the concentration of the coolant is below 30%, the anti-corrosion property will be adversely affected. In addition, if the concentration is above 60%, both the anti-freeze and engine cooling properties will decrease, affecting the engine adversely.
00-38 GENERAL SCHEDULED MAINTENANCE TABLE SCHEDULED MAINTENANCE TABLE M1001001400631 . SCHEDULED MAINTENANCE SERVICE FOR EMISSION CONTROL AND PROPER VEHICLE PERFORMANCE Inspection and service should be performed any time if a malfunction is observed or suspected. NO.
00-39 GENERAL SCHEDULED MAINTENANCE TABLE GENERAL MAINTENANCE SERVICE FOR PROPER VEHICLE PERFORMANCE NO.
00-40 GENERAL SCHEDULED MAINTENANCE TABLE SCHEDULED MAINTENANCE UNDER SEVERE USAGE CONDITIONS Maintenance should be carried out according to the following table: NO.
GENERAL MAINTENANCE SERVICE 00-41 MAINTENANCE SERVICE 1. FUEL SYSTEM (TANK, PIPE LINE AND CONNECTION, AND FUEL TANK FILLER TUBE CAP) (CHECK FOR LEAKS) M1001001600141 Check for damage or leakage in the fuel lines and connections. 2. FUEL HOSES (CHECK CONDITION) M1001001700148 1. Inspect the surface of fuel hoses for heat and mechanical damage. Hard and brittle rubber, cracking, tears, cuts, abrasions and excessive swelling indicate deterioration of the rubber. 2.
00-42 GENERAL MAINTENANCE SERVICE 5. SPARK PLUGS (REPLACE) IRIDIUM TIP AKX00383 AK M1001002000391 CAUTION Iridium plugs are used. Use care not to damage the iridium tips of the plugs. Do not adjust the spark plug gap. 1. Spark plugs must spark properly to assure proper engine performance and reduce exhaust emission level. Therefore, they should be replaced periodically with new ones. Spark plug type MAKER IDENTIFCATION No. NGK LZFR6AI 2. The new plugs should be checked for the proper gap.
GENERAL MAINTENANCE SERVICE 00-43 8. While holding the adjusting screw with a screwdriver to prevent it from turning, tighten the lock nut to the specified torque. Tightening torque: 9.0 ± 1.0 N⋅ m (80 ± 9 in-lb) 9. Turn the crankshaft through 360° to line up the notch on the crankshaft pulley with the "T" mark on the timing indicator. 10.Repeat steps (7) and (8) on other valves for clearance adjustment. 11.Install the rocker cover. 12.Install the ignition coils. 7.
00-44 GENERAL MAINTENANCE SERVICE 10. ENGINE OIL (CHANGE) M1001002600371 1. Start the engine and allow it to warm up until the temperature of the coolant reaches 80° C (176° F) to 90° C (194° F). WARNING Use care as oil could be hot. 2. Remove the engine oil filler cap. 3. Remove the drain plug to drain oil. 4. Install a new drain plug gasket so that it faces in the direction shown in the illustration, and then tighten the drain plug to the specified torque.
GENERAL MAINTENANCE SERVICE 00-45 8. Stop the engine and check to ensure that the engine oil level is within the level range indicated on the dip stick. GOOD MAXIMUM MINIMUM AC205268 AB 11. ENGINE OIL FILTER (REPLACE) M1001002700356 The quality of replacement filters varies considerably. Only high quality filters should be used to assure most efficient service.
00-46 GENERAL MAINTENANCE SERVICE MB991610 OR GENERAL SERVICE TOOL 4. Use an oil filter wrench to remove the engine oil filter. 5. Clean the filter bracket side mounting surface and ensure the old O-ring has been removed. AC000093 AG 6. Apply a small amount of engine oil to the O-ring of the new oil filter. O-RING ACX00396 AB 7. Screw on the oil filter by hand until it touches the surface of the flange and then tighten it with an oil filter wrench.
00-47 GENERAL MAINTENANCE SERVICE TRANSAXLE OIL REPLACEMENT 1. Remove the filler plug. 2. Remove the drain plug and drain the oil. 3. Tighten the drain plug to the specified torque. Tightening torque: 32 ± 2 N⋅ m (24 ± 1 ft-lb) FILLER PLUG 4. Fill with DiaQueen NEW MULTI GEAR OIL API classification GL-3 SAE 75W-80 or gear oil API classification GL-4 SAE 75W −85W or 75W −90 until the level comes to the lower portion of filler plug hole. DRAIN PLUG Quantity: 2.2 dm3 (2.
00-48 GENERAL MAINTENANCE SERVICE NOTE: In either case, air bubbles can interfere with normal valve, clutch, and brake operation. Also, foaming can cause transmission fluid to escape from the transaxle vent where it may be mistaken for a leak. 6. Securely insert the dipstick. NOTE: The transmission fluid should always be replaced under the following conditions: . • When troubleshooting the transaxle. • When overhauling the transaxle.
GENERAL MAINTENANCE SERVICE 00-49 Approximately 3.5 dm3 (3.7 quarts) of transmission fluid should be added. NOTE: Check for contamination or a burnt odor. If the transmission fluid is still contaminated or burnt, repeat Steps 6 and 7 before proceeding to Step 8. 8. Reconnect the hose which was disconnected in step 1 above, and firmly replace the dipstick. 9. Start the engine and run it at idle for one to two minutes. 10.Move the selector lever through all positions, and then move it to the "N" position.
00-50 GENERAL MAINTENANCE SERVICE 14. TRANSFER OIL M1001003000178 Checking transfer oil level FILLER PLUG HOLE TRANSFER OIL 1. Remove the filler plug. 2. Check that the oil level is up to the lower edge of the filler plug hole. 3. Check that the oil is not noticeably dirty. 4. Tighten the filler plug to the specified torque. Tightening torque: 32 ± 2 N⋅ m (24 ± 1 ft-lb) FILLER PLUG AC102278AK Change transfer oil FILLER PLUG CROSSMEMBER DRAIN PLUG AC101739AC 1.
GENERAL MAINTENANCE SERVICE 00-51 2. Drain the water in the water jacket by unplugging the drain plug of the cylinder block. 3. Remove the reserve tank and drain the coolant. 4. Drain the cooling water then clean the path of the cooling water by injecting water into the radiator from the radiator cap area. CYLINDER BLOCK DRAIN PLUG INTAKE MANIFOLD AC304173AB CYLINDER BLOCK DRAIN PLUG 5.
00-52 GENERAL MAINTENANCE SERVICE 16. COOLANT HOSES (RADIATOR HOSE, HEATER HOSE) (INSPECT) M1001009700108 Inspect the surface of radiator hoses and heater hoses for heat and mechanical damage. Hard and brittle rubber, cracking, tears, cuts, abrasions and excessive swelling indicate deterioration of the rubber. 17. DISC BRAKE PADS (INSPECT FOR WEAR) M1001003200365 Check for fluid contamination and wear. Replace the complete set of pads if any one pad is defective. Thickness of lining Minimum limit: 2.
00-53 GENERAL MAINTENANCE SERVICE 20. DRIVE SHAFT BOOTS (INSPECT FOR GREASE LEAKS AND DAMAGE) M1001003600415 1. These components, which are permanently lubricated at the factory, do not require periodic lubrication. Damaged seals and boots should be replaced to prevent leakage or grease contamination. 2. Inspect the dust cover and boots for proper sealing, leakage and damage. Replace them if defective. BOOTS AC000109 AB 21.
00-54 GENERAL MAIN SEALANT AND ADHESIVE TABLE 24. AIR FILTER (REPLACE) M1001009000080 1. Remove the glove box. (Refer to GROUP 52A −Instrument Panel P.52A-18) 2. Remove the two screws as shown, and replace the clean air filter. 3. Install the glove box. INSTRUMENT PANEL CLEAN AIR FILTER AC301365AE MAIN SEALANT AND ADHESIVE TABLE APPLICATION ENGINE AND DRIVETRAIN 3M™ NO. Between rocker cover and camshaft bearing cap. Between rocker cover, semicircular packing and cylinder head.
00-55 GENERAL MAIN SEALANT AND ADHESIVE TABLE APPLICATION INTERIORS BODY SEALANTS 3M™ NO. LOCTITE®/ PERMATEX®NO. Adhesive of vinyl chloride cloth 3M™ AAD Part No. 8088 General Trim Adhesive or 3M™ AAD Part No. 8064 Vinyl Trim Adhesive Permatex® Vinyl Repair Kit No.81786 Adhesion of door weatherstrip 3M™ AAD Part No. 8001 Permatex® Super Black (yellow) or 3M™ AAD Part Weatherstrip Adhesive No. 8008 (black) Super No.82, 81850 Weatherstrip Adhesive or 3M™ AAD Part No.
00-56 GENERAL MAIN SEALANT AND ADHESIVE TABLE APPLICATION CHASSIS SEALANT 3M™ NO. LOCTITE®/ PERMATEX®NO. Sealant of various flange faces and threaded parts. Packing of fuel gauge unit 3M™ AAD Part No. 8730 High Loctite®272 High Strength Strength Red Threadlock or and High Temperature 3M™ AAD Part No. 8731 27200 Medium Strength Blue Threadlocker Sealing of various threaded parts, dust covers. Differential carrier packing, dust covers and ball joint and linkage.
