MK-SINGLE DISC GRINDER on SINGLE DISC GRINDER Owner’s Manual Parts List & Operating Instructions CAUTION (( ! )) Read Safety And General Instructions Carefully Before Using Saw For The First Time. serial number You should record the serial number of your stand on this owner’s manual ! WARNING • Wear eye protection. • Disconnect saw before servicing, when changing grinding wheels, and cleaning. • Use tool only with smooth edge cutting wheels free of openings and grooves.
SAFETY INSTRUCTIONS FOR THE MK-SDG TILE SAW Congratulations on your purchase of a MK-SDG. We are certain that you will be pleased with your purchase. MK Diamond takes pride in producing the finest construction power tools and diamond blades in the industry. Operated correctly, your MK-SDG should provide you with years of service. In order to help you, we have included this manual. This owners manual contains information necessary to operate and maintain your MKSDG safely and correctly.
TABLE OF CONTENTS SAFETY Safety Messages ______________________________________________________ 4 Damage Prevention and Information Messages __________________________ 4 Safety Precautions ____________________________________________________ 4 California Proposition 65 Message ______________________________________ 6 Hazard Symbols ______________________________________________________ 7 Electrical Requirements and Grounding Instructions ______________________ 8 Single Disc Grinder Specific Warnings _____
SAFETY Read and follow all safety, operating and maintenance instructions. Failure to read and follow these instructions could result in injury or death to you or others. Failure to read and follow these instructions could also result in damage and/or reduced equipment life. SAFETY MESSAGES: Safety messages inform the user about potential hazards that could lead to injury, death and/or equipment damage.
)) SAFETY (( on )) MAKE THE WORKSHOP KID PROOF (( on Make the workshops kid proof by using padlocks, master switches or by removing starter keys. (( )) DO NOT FORCE THE TOOL A power tool will do a job better and safer operating at the rate for which it was designed. on )) USE THE RIGHT TOOL (( Do not force a tool or an attachment, to do a job that it was not designed to do. on PROPER EXTENSION CORD USE THE (( on If using an extension cord make sure it is in good condition.
on )) (( SAFETY on USE RECOMMENDED))ACCESSORIES (( Consult the owner’s manual for recommended accessories. Using improper accessories may increase the risk of personal or by-stander injury. (( )) NEVER STAND ON THE TOOL Serious injury could occur if a power tool is tipped, or if a cutting tool is unintentionally contacted. CHECK FOR DAMAGED PARTS (( Before using a power tool, check for damaged parts.
on Hazard Symbols: SAFETY (( )) )) on Never touch electrical wires or components while the engine is running. They can be sources of electrical shock which could cause severe injury or burns. Electrical Shock (( on Rotating Parts (( )) clothing away from all moving parts to prevent injury. Never operate the saw Keep hands, feet, hair, and withon covers, shrouds, or guards removed. Over Speed )) Never tamper with the governor components or settings to increase the maximum speed.
SAFETY ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS: In order to prevent potential electrical shock and injury, the following electrical safety precautions and symbols should be followed at all times! ! WARNING In case of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipmentgrounding conductor and a grounding plug.
SAFETY To avoid the possibility of the appliance plug or receptacle getting wet, position the saw to one side of a wall mounted receptacle. This will prevent water from dripping onto the receptacle or plug. A “drip loop,” shown in FIGURE 2, should be arranged by the user to properly position the power cord relative to the power source. The “drip loop” is that part of the cord below the level of the receptacle, or the connector, if an extension cord is used.
SAFETY SINGLE DISC GRINDER SPECIFIC WARNINGS: ! WARNING Wear eye protection. Replace damaged grinding blades before operating. SAFETY LABEL LOCATIONS Safety and warning labels are located according to the figure below. The labels contain important safety information. Please read the information contained on each safety label. These labels are considered a permanent part of your saw.
SAFETY PRODUCT SPECIFICATIONS The MK-SDG is a versatile unit. Operated and used according to this manual, the MK-SDG will provide years of dependable service. Features • • • • • • • Uses either a 10 or 20 segment 10" diameter diamond grinding discs to level, smooth or clean the top surface of concrete slabs. (FIGURE 3) Provides a smoother finish compared to other methods such as scarifiers or scabblers. Two-position wheel carriage for grinding and easy transport.
UNPACKING and TRANSPORT UNPACKING ! CAUTION Use proper lifting techniques when lifting the MK-SDG If not already done, remove the MK-SDG, accessory box from the carton. CONTENTS In your container, you will find One (1) MK-SDG One (1) Grinding Discs One (1) MK-SDG Owners Manual One (1) Honda Owners Manual One (1) warranty card MK-SDG Grinding Disc Honda Owners Manual Owners Manual Warranty Card TRANSPORT: ! CAUTION 1.
ASSEMBLY and OPERATION ASSEMBLY: Follow the diagram below to prepare your MK-SDG for operation. Handlebar Adjustment Adjust the Handlebar, as shown on the Figure to the right, for ease of operation and comfort of the user. Grinding Discs Installation You need to install the grinding discs before operation of the MK-SDG The Figure to the left shows the components needed to install the discs.
ASSEMBLY and OPERATION (cont...) FOR GASOLINE ENGINE BEFORE STARTING 1. 2. 3. 4. 5. 6. 7. Use correct diamond wheel for grinding conditions. Ensure wheel mountings are clean and bolts are tightened securely. Check water jet for adequate flow. Place grinding wheels on surface. Start and warm up engine. If application requires water, adjust water flow. Adjust speed as required by application. DAILY MAINTENANCE 1. 2. 3. 4. 5. Check engine oil level. Check and clean air filter. Lubricate grease points.
MAINTENANCE AND TROUBLESHOOTING 1. CLEAN UP Engine parts are extremely hot following use. Allow engine to cool 1/2 hour before cleaning. Use care during cleanup to avoind injury. ! CAUTION NOTE: 1. To extend operating life, the MK-SDG should be cleaned following every use. 2. Using a garden hose or pressure washer can force water into the air cleaner or muffler opening. 3. Use care when cleaning around electrical components. 2. FILLING FUEL TANK ! WARNING 1. Gasoline is highly flammable and explosive.
MK-SDG EXPLODED VIEW EXPLODED VIEW WITH GAS ENGINE 16 Revision 09/05, Effective Date September 30, 2005 MK-SDG
MK-SDG EXPLODED VIEW EXPLODED VIEW WITH ELECTRIC MOTOR MK-SDG Revision 09/05, Effective Date September 30, 2005 17
MK-SDG EXPLODED VIEW 18 Revision 09/05, Effective Date September 30, 2005 MK-SDG
MK-SDG PARTS LIST STAND PARTS LIST: Item A A1 A2 A3 A4 A5 A6 A7 A8 Description Assembly, Accessory Pack Grinding Wheels 10” (Reference only) Pallet (not shown) Carton, SDG-11 Grinder (not shown) Tube, Owner’s Manual (not shown) Manual, Owner’s (not shown) Bolt, Hex HD, 3/8-24 x 1 Grinding Disk, Mounting Washer, 3/8 Split Lock Washer, 3/8 SAE Flat Qty Part No.
MK-SDG PARTS LIST (cont...) F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 G G1 G2 G3 G4 G5 G6 G7 G8 G9 G10 G11 G12 G13 G14 G15 G16 G17 G18 G19 G20 G21 G22 GB GB1 GB2 GB3 GB4 GB5 GB6 GB7 GB8 GB9 GB10 GB11 GB12 GB13 GB14 GB15 GB16 GB17 20 Washer, Lock, Split 1/2 Washer, Flat SAE 1/2 Shaft, 1” Dia Large Gear Flexible Mount, Morflex (Morse 402 Insert) Mount, Grinding Wheel Screw, Hex HD Cap 3/8-16 x 2 1/2 Screw, Flt. HD. Sc. 3/8-16 x 2 1/2 Nut, 3/8-16, Hex Nylock Washer, 3/8 SAE Flat Spacer, 1 ¼” OD, 1” I.D.
MK-SDG PARTS LIST (cont...) GB18 GB19 GB20 GB21 GB22 GB23 GB24 GB25 GB26 GB27 GB28 GB29 GB30 GB31 GB32 GB33 GB34 GB35 GB36 GB37 1 1 1 1 1 1 6 1 1 1 1 1 1 2 2 2 4 2 2 1 159491 159492 159490 154369 158336 159494 159493 159488 159489 159865 151307 152729 159864 155452 152591 151369 151754 151747 101196 160046 Assembly, 400/440V Motor Motor, 400/440 volt, 10 amp 50HZ 7.5hp,1725rpm,3ph, C-face Baldor Pulley, 3VX x 3 x 2.
MK-SDG PARTS LIST (cont...
THEORY THEORY OF DIAMOND BLADES Diamond blades do not really cut; they grind the material through friction. Diamond crystals, often visible at the leading edge and sides of the rim/segment, remove material by scratching out particles of hard, dense materials, or by knocking out larger particles of loosely bonded abrasive material. This process eventually cracks or fractures the diamond particle, breaking it down into smaller pieces.
ACCESSORIES ACCESSORIES 24 ITEM NUMBER 1. 151925 2. 158151 3. 151926 4.
ORDERING & RETURN INSTRUCTIONS ORDERING INFORMATION You may order MK Diamond products through your local MK Diamond distributor or, you may order direct from MK Diamond. NOTE: There is a $25.00 minimum order when ordering direct from MK Diamond. All purchases must be made using VISA or MasterCard.
Single Disc Grinder OWNER’S MANUAL & OPERATING INSTRUCTIONS Revision 09/05 Manual Part No. 158273 MK-SINGLE DISC GRINDER MK DIAMOND PRODUCTS, INC 1315 STORM PARKWAY TORRANCE, CA 90509-2808 (310) 539-5158 www.mkdiamond.
