Instruction Manual

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24 Inch Cutting Kit Revision 02/01, Effective Date February 7, 2001

Page 1

24-INCH CUTTING KIT (Document Part Number 158364)

The 24-Inch Cutting Kit modifies the MK-101 Series Tile Saws allowing the saw to cut tile up to 24 inches.

NOTE: If problems arise during the installation of the 24-Inch Cutting Kit, contact the MK Diamond Service

Center – (800) 474-5594

CONTENTS:

one (1) 24-inch frame, one (1) replacement shaft, one (1) shaft extension, one (1) adjustment knob extension,

two (2) retaining thumbscrews, two (2) carriage bolts, two (2) flat washers, two (2) wing nuts.

24 Inch

Frame

Replacement

Shaft

Extension

Adjustment Knob

Extension

Retaining

Thumbscrew

Carriage

Bolts

Flat

Washers

Wing

Nuts

Tools Needed:

Blade Wrench or

9/16-inch Wrench

3/8-Inch Allen

Wrench

Preparation:

(A)

Remove Tile Saw

from Power Source

Disconnect Saw

(B)

Remove the Cutting Head

(See Tile Saw Owner’s Manual)

Remove

Cutting Head

(C)

Adjust Cutting Head Post for

maximum cutting length

(See Tile Saw Owner’s Manual)

9/16-inch

Wrench

- OR -

Summary of content (4 pages)

PAGE 1
24-INCH CUTTING KIT (Document Part Number 158364) The 24-Inch Cutting Kit modifies the MK-101 Series Tile Saws allowing the saw to cut tile up to 24 inches. NOTE: If problems arise during the installation of the 24-Inch Cutting Kit, contact the MK Diamond Service Center – (800) 474-5594 CONTENTS: one (1) 24-inch frame, one (1) replacement shaft, one (1) shaft extension, one (1) adjustment knob extension, two (2) retaining thumbscrews, two (2) carriage bolts, two (2) flat washers, two (2) wing nuts.
PAGE 2
4-INCH CUTTING KIT (Document Part Number 158364) Cutting Head With Threaded Pivot Shaft: NOTE: Found on older models Rotate clockwise to install Shaft Extension (A) Install the Shaft Extension into the threaded end of the Cutting Head Pivot Shaft Cutting Head Without Threaded Pivot Shaft: 3/8-Inch Allen Wrench Rotate counterclockwise to loosen Removal Direction Shaft Retaining Screw (A) Loosen the Cutting Head Pivot Shaft retaining screw Installation Direction Shaft Retaining Screw Pivot Shaft
PAGE 3
24-INCH CUTTING KIT (Document Part Number 158364) Cutting Head Installation: Rotate clockwise to install Installation Direction (A) Install the front pivot hole of the Cutting Head onto the Replacement Shaft Adjustment Knob Extension Rotate clockwise to install Retaining Hole (B) Thread the Adjustment Knob Extension into the front adjustment knob retaining hole Adjusting Knob (C) Install the Cutting Head Adjustment Knob 24-Inch Frame Installation: Front Channel Align front channel to Ruler/Stop
PAGE 4
24-INCH CUTTING KIT (Document Part Number 158364) Placing And Cutting The Tile: Follow all directions for setup, adjustment and operation found in the Tile Saw Owner’s Manual before beginning the cutting operation. GFCI Backstop GFCI Plugged Into Power Source (A) Plug MK-101 into the GFCI (B) Plug the GFCI into the Power source (C) Place the tile onto the 24-Inch Frame against the backstop and adjust the tile for the cut Use care when cutting so as not to damage the Ruler/Stop.