www.mkdiamond.com Revision 100 BX-3 MASONRY SAW OWNER'S MANUAL, PARTS LIST & OPERATING INSTRUCTIONS 09.2011 Manual Part No. 158168 Caution: Read all safety and operating instructions before using this equipment. This owners manual MUST accompany the equipment at all times.
INTRODUCTION Congratulations on your purchase of a Diamond Vantage Tile Saw. We are certain that you will be pleased with your purchase. We take pride in producing the finest construction power tools and diamond blades in the industry. Operated correctly, your Saw should provide you with years of service. In order to help you, we have included this manual. This owners manual contains information necessary to operate and maintain your Saw safely and correctly.
TABLE OF CONTENTS SAFETY Safety Message/Alert Symbols Damage Prevention Message General Safety Precautions and Hazard Symbols California Proposition 65 Message Hazard Symbols Electrical Requirements and Grounding Instructions Safety Decal Locations Product Specifications UNPACKING AND ASSEMBLY Contents Transport Assembly 4 5 5 6 7 8-9 11 12 13 13 14 SETUP, ADJUSTMENT AND OPERATION Setup Adjustment and Operation Cleanup 15-16 17-19 20 MAINTENANCE AND TROUBLESHOOTING Maintenance Troubleshooting 21-26 27-
BX-3 SAFETY Read and follow all safety, operating and maintenance instructions. Failure to read and follow these instructions could result in injury or death to you or others. Failure to read and follow these instructions could also result in damage and/or reduced equipment life. SAFETY MESSAGES A safety message alerts you to potential hazards that could hurt you or others. Each safety message is preceded by a safety alert symbol ( ) and one of three words: DANGER, WARNING, or CAUTION.
BX-3 SAFETY MAKE THE WORKSHOP KID PROOF Make the workshops kid proof by using padlocks, master switches or by removing starter keys. DO NOT FORCE THE TOOL A power tool will do a job better and safer operating at the rate for which it was designed. USE THE RIGHT TOOL DO NOT force a tool or an attachment, to do a job that it was not designed to do. USE THE PROPER EXTENSION CORD If using an extension cord make sure it is in good condition first.
BX-3 SAFETY USE RECOMMENDED ACCESSORIES Consult the owner’s manual for recommended accessories. Using improper accessories may increase the risk of personal or by-stander injury. NEVER STAND ON THE TOOL Serious injury could occur if a power tool is tipped, or if a cutting tool is unintentionally contacted. CHECK FOR DAMAGED PARTS Before using a power tool, check for damaged part.
BX-3 SAFETY HAZARD SYMBOLS n ELECTRICAL SHOCK NEVER touch electrical wires or components while the engine is running. They can be sources of electrical shock which could cause severe injury or burns. ROTATING PARTS Keep hands, feet, hair, and clothing away from all moving parts to prevent injury. Never operate the motor with covers, shrouds, or guards removed. (( )) OVER SPEED NEVER tamper with the governor components or settings to increase the maximum speed.
BX-3 SAFETY ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS In order to prevent potential electrical shock and injury, the following electrical safety precautions and symbols should be followed at all times! WARNING In case of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug.
BX-3 SAFETY WARNING To avoid the possibility of the appliance plug or receptacle getting wet, position the machine to one side of a wall mounted receptacle. This will prevent water from dripping onto the receptacle or plug. A “drip loop,” shown in the picture below, should be arranged by the user to properly position the power cord relative to the power source. The “drip loop” is that part of the cord below the level of the receptacle, or the connector, if an extension cord is used.
BX-3 SAFETY WARNING To reduce the risk of electrocution, keep all connections dry and off the ground. Do not touch the plug with wet hands. WARNING Use of under sized extension cords result in low voltage to the motor that can result in motor burnout and premature failure. MK Diamond warns that equipment returned to us showing signs of being run in a low voltage condition, through the use of undersized extension cords will be repaired or replaced totally at the customer's expense.
BX-3 SAFETY SAFETY LABEL LOCATIONS: Safety labels are located according to Figures 1 to 4 below. The labels contain important safety information. Please read the information contained on each safety label. These labels are considered a permanent part of your saw. If a label comes off or becomes hard to read, contact MK Diamond or your dealer for a replacement Item 1. 2. 3. 4.
BX-3 SAFETY PRODUCT SPECIFICATIONS: The BX-3 is a versatile lightweight, dry, masonry saw. Operated and used according to this manual, the BX-3 will provide years of dependable service. General Description: The BX-3, Brick Xtreme, is engineered as a 14" dry saw, consisting of a powerful 115v motor in a hard plastic case. The saw is capable of cutting brick and masonry up to 8" x 8" x 16" in size; the blade has a five (5) inch cutting depth.
BX-3 CONTENTS UNPACKING: Your BX-3 has been shipped from the factory thoroughly inspected. Only minimal assembly is required. If not already done, remove the BX-3 from the carton and place it on a flat surface. Remove Strapping. Remove the Accessories box from the main carton and place along side the BX-3 (Owners Manual is in Accessories Box).
BX-3 ASSEMBLY ASSEMBLY: Follow the assembly instructions to prepare your BX-3 for operation. 1. Movable Cutting Table Installation: Cutting Table Front Roller Wheels Guide Rail (A) Position Movable Cutting Table Ease of Movement (See Maintenance Section If Problems Arise) Guide Rails Roller Wheels (B) Seat Roller Wheels on Guide Rails (C) Verify Correct Seating 2.
BX-3 SETUP SETUP: • • • Before powering or starting, check for damage that could prevent this equipment from proper operation or performing its intended function. Check for binding and alignment of moving parts. Check for damaged, broken, or missing parts. Verify the trigger switch, locking button is in the "RELEASE" position.
BX-3 SETUP If an extension cord is used, first verify it meets the requirements of TABLE 1 (page 9). Plug the BX-3 into the extension cord; plug the extension cord into a GFCI. Finally, plug the GFCI into the power source in that order.
BX-3 ADJUSTMENT ADJUSTMENT AND OPERATION: 1. Cutting Setup: Ruler/Stop Set Edge of Cutting Guide to Desired Cut Length on Ruler/Stop Ruler Markings (A) Set Adjustable Cutting Guide Set against Adjustable Cutting Guide and Ruler/Stop Adjustable Cutting Guide Ruler/Stop (B) Position Masonry Piece DO NOT FORCE the blade to cut, it will do the job better and safer at rate for which it was designed. 2.
BX-3 ADJUSTMENT 3. Chop Cutting: A Chop Cut is performed by cutting completely through an object in one pass.
BX-3 ADJUSTMENT 5. Angle Cuts: Angle Cuts may be performed using the Step Cut, Chop Cut or the Locked Cutting Head cutting methods. The following is utilizing the Locked Cutting Head method.
BX-3 ADJUSTMENT 6. Cleanup: Power Source GFCI (A) Unplug GFCI from Power Source (B) Unplug GFCI from BX-3 Pull Straight Back To Remove Cap (C) Remove Motor Filter Cap Always wear eye protection when using compressed air.
BX-3 MAINTENANCE MAINTENANCE: 1. General Maintenance: The following maintenance should be performed following each use. Use Light oil, such as WD-40 or 3 in 1 when lubricating parts. Lubricate Torsion Spring Lubricate Roller Wheels Lubricate Guide Rails (A) Lubricate Cutting Head Torsion Spring (B) Lubricate Movable Cutting Table Roller Wheels and Guide Rails 2. Monthly Maintenance: The following should be performed monthly. Items should be lubricated as directed.
BX-3 MAINTENANCE 3. Blade Dressing: Like most cutting instruments, a diamond blade performs best when it is dressed. Over time and use, diamonds on the outer edge will become smooth or “glazed” over. This will reduce grinding efficiency and may cause the blade to “wander” or bend, giving the illusion of an alignment problem. When this occurs, the blade will need to be dressed. The diamond blade can be dressed using the MK Dressing Stick (part number 152792) and by following the steps below.
BX-3 MAINTENANCE 4. Diamond Blade Change-out: Disconnect the tool before servicing and when changing accessories, such as blades, bits, cutters, and the like.
BX-3 MAINTENANCE 5. Movable Cutting Table Wheel Change Out: NOTE: All four (4) Movable Cutting Table, Roller Wheels should be replaced at the same time (MK Diamond Part No. – 133090). Rotate Wrench Counter-clockwise 1/2-Inch Wrench Roller Wheels (A) Place Movable Cutting Table On Work Bench with Roller Wheels Up Clean Holes (B) Remove Roller Wheels (C) Prepare for Installation Of New Roller Wheels NOTE: When installing the Retaining Bolt, do not “cross-thread" and DO NOT over tighten the Nut.
BX-3 MAINTENANCE 6. Protective Wooden Strip Replacement: The protective wooden strip is to protect the Movable Cutting Table from damage during operation. Over time, the wooden strip will become grooved from use. A grooved wooden strip will not support masonry during cutting, causing the blade to "break through" the piece instead of performing a smooth cut (MK Diamond Part No. – 156427).
BX-3 MAINTENANCE 7. Motor Brush Change-out: Disconnect the tool before servicing and when changing accessories, such as blades, bits, cutters, and the like.
BX-3 TROUBLESHOOTING TROUBLESHOOTING: Verify the Lockable Switch is unlocked and the saw is disconnected from the power source before performing any troubleshooting procedure. 1.
BX-3 MAINTENANCE 3.
BX-3 EXPLODED VIEW 29
BX-3 PARTS LIST PARTS LIST: Item A A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 B B1 B2 B3 C C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 D D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 E E1 E2 Description Assembly, Frame, Right Casting, Frame, Right Casting, Frame, Left Support, Horizontal Frame Tube Connector, ¼-20 Screw, ¼-20 x 1 ½ Hex Head Cap Washer, ¼ SAE Flat Washer, ¼ Split Lock Strap, Table Guide Rail Screw, ¼-20 x ¾, Hex Head Cap Washer, ¼ Split Lock Drive Stud, Round Head Grooved #16 (¼) x ½ Labe
BX-3 Item E3 E4 E6 E7 E8 E9 E10 E11 E12 F F1 F2 F3 F4 F5 F6 F7 F8 F10 F11 F12 H H5 H6 H7 H8 H8-A PARTS LIST Description Flange, Inner Screw, M10 – 1.
BX-3 THEORY THEORY OF DIAMOND BLADES: Diamond blades do not really cut; they grind the material through friction. Diamond crystals, often visible at the leading edge and sides of the rim/segment, remove material by scratching out particles of hard, dense materials, or by knocking out larger particles of loosely bonded abrasive material. This process eventually cracks or fractures the diamond particle, breaking it down into smaller pieces.
BX-3 ACCESSORIES ACCESSORIES AND REPLACEMENT PARTS: ITEM 1. 2. NUMBER DESCRIPTION 157957 MK-BX10, Dry Cutting 14" Segmented Blade 157944 MK-BX30, Dry Cutting 14" Segmented Block Blade 231276 Adjustable Cutting Guide* 133090 Roller Wheel* 156427 Protective Wooden Strip* 157729 Motor Air Filter* 152610 Ground Fault Circuit Interrupter 157981 BX-3 Stand (Stand contains Owners Manual) 3. 4. 5. 6. 7. 8.
BX-3 ORDERING AND RETURN INFORMATION ORDERING INFORMATION You may order MK Diamond products through your local MK Diamond distributor or, you may order direct from MK Diamond. When ordering direct from MK Diamond, please have the following information ready before calling: • The Model Number of the saw • The Serial Number of the saw • Where the saw was purchased and when • The Part Number for the part(s) being ordered • The Part Description for the part(s) being ordered NOTE: There is a $25.
BX-3 CONTACT AND LIMITED WARRANTY CONTACT: Please contact MK Diamond Products, Inc. Customer Service Department with any questions you might have regarding distributors, parts or service. Telephone: (800) 421-5830 Fax: (310) 539-5158 E-mail: Customer_Service@MKDiamond.com Customer Service Hours: Monday through Friday, 6AM-4PM PST MK Diamond Products, Inc. 1315 Storm Parkway Torrance, CA 90501 MK DIAMOND PRODUCTS, INC. LIMITED WARRANTY MK DIAMOND PRODUCTS, INC.
MK-101 Pro 24 Tile Saw OWNERS MANUAL & OPERATING INSTRUCTION DOCUMENT NO. 158808 MK Diamond Products, Inc. 1315 Storm Parkway Torrance, CA 90501 Toll-Free: (800) 845-3729 Phone: (310) 539-2221 Fax: (310) 539-5158 www.mkdiamond.
