MK-2000 SERIES TILE SAW OWNER’S MANUAL & OPERATING INSTRUCTIONS CAUTION: Read all safety and operating instructions before using this equipment Enter the Serial Number of your new saw in the space below. The Serial Number is located on the left side of the blade guard. SERIAL NUMBER: NOTE: For your (1) one year warranty to be effective, complete the warranty card (including the Serial Number and mail it in as soon as possible.
INTRODUCTION We at MK Diamond want to congratulate you on selecting the MK-2000 Tile Saw. We are certain that you will be pleased with your purchase. MK Diamond takes pride in producing the finest products in the industry. Operated correctly, your MK-2000 should provide you with years of quality service. In order to help you, we have included this manual. This owners manual contains information necessary to operate and maintain your MK-2000 safely and correctly.
TABLE OF CONTENTS SAFETY: Safety Messages Damage Prevention Message General Safety Precautions and Hazard Symbols California Proposition 65 Message Electrical Requirements and Grounding Instructions Safety Label Locations Tile Saw Specific Warnings Product Specifications Page 4 4 4 4 6 7 9 9 10 UNPACKING, TRANSPORT, UNIVERSAL STAND, and ASSEMBLY Unpacking Contents Transport Universal Stand Assembly 11 11 11 12 13 SETUP, ADJUSTMENT AND OPERATION Setup Adjustment and Operation Cleanup 15 18 24 MAINTENAN
SAFETY Read and follow all safety, operating and maintenance instructions. Failure to read and follow these instructions could result in injury or death to you or others. Failure to read and follow these instructions could also result in damage and/or reduced equipment life. SAFETY MESSAGES: Safety messages inform the user about potential hazards that could lead to injury, death and/or equipment damage.
SAFETY USE THE PROPER EXTENSION CORD. If using an extension cord make sure it is in good condition first. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage that will result in a loss of power and overheating. TABLE 1, Page 7 shows the correct AWG size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage.
SAFETY Hazard Symbols: ELECTRICAL SHOCK! Never touch electrical wires or components while the motor is running. Exposed, frayed or worn electrical motor wiring can be sources of electrical shock that could cause severe injury or burns. ACCIDENTAL STARTS! on Before plugging the equipment into an electrical outlet, be sure the ON/OFF switch is in the OFF position to prevent accidental starting. Unplug the power tool before performing any service operation.
SAFETY ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS: In order to prevent potential electrical shock and injury, the following electrical safety precautions and symbols should be followed at all times! In case of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug.
SAFETY Power Cord To avoid the possibility of the appliance plug or receptacle getting wet, position the saw to one side of a wall mounted receptacle. This will prevent water from dripping onto the receptacle or plug. A "drip loop," shown in FIGURE 2, should be arranged by the user to properly position the power cord relative to the power source. The "drip loop" is that part of the cord below the level of the receptacle, or Power Tool the connector, if an extension cord is used.
SAFETY SAFETY LABEL LOCATIONS: Safety labels are located according to Figures 1 through 5 below. The labels contain important safety information. Please read the information contained on each safety label. These labels are considered a permanent part of your saw. If a label comes off or becomes hard to read, contact MK Diamond or your dealer for a replacement Item 1A. 1B. 2A. 2B. 3. 4A. 4B. 5A. 5B.
SAFETY PRODUCT SPECIFICATIONS: The MK-2000 is a versatile Brick Saw. Operated and used according to this manual, the MK-2000 will provide years of dependable service. General Description: The MK-2000 Brick Saw is engineered as a portable brick saw powered by either a 1-1/2 or 2 horsepower electric motor. The saw is capable of cutting masonry up to five (5) inches (127 mm) in height, thirty-one (31) inches (79mm) in length and twenty-three (23) inches (58mm) in width in a single pass.
UNPACKING, TRANSPORT, UNIVERSAL STAND and ASSEMBLY UNPACKING: Your MK-2000 has been shipped from the factory thoroughly inspected. Only minimal assembly is required. Use proper lifting techniques when lifting the MK-2000.
UNPACKING, TRANSPORT, UNIVERSAL STAND and ASSEMBLY UNIVERSAL STAND: The MK-2000 weighs one hundred and sixty-five (165) pounds; follow the guidelines for transport in the TRANSPORT section, when placing it on the stand. Note: If using the MK Diamond, Universal Stand, follow the following steps.
UNPACKING, TRANSPORT, UNIVERSAL STAND and ASSEMBLY ASSEMBLY: Follow the assembly instructions in this section to prepare your MK-2000 for operation. 1. Releasing Cutting Head: The following actions will cause the Cutting Head to rotate upward, hold the saw by the handle and control the upward movement. NOTE: The Cutting Head is locked in the down position when shipped from the factory.
UNPACKING, TRANSPORT, UNIVERSAL STAND and ASSEMBLY 4. Diamond Blade Installation: NOTE: When installing the diamond blade retaining-bolt, ensure the threads of the bolt are aligned with the threads of the drive shaft so as not to “cross-thread" the bolt.
SETUP, ADJUSTMENT and OPERATION SETUP: 1. Pre-start Inspection: Prior to beginning work, a pre-start inspection of the saw should be performed.
SETUP, ADJUSTMENT and OPERATION 3. Water Pump Setup for Operation: The Water Pump can be setup for operation in two ways, External Water Source or Re-circulation. NOTE: If using a dry blade for operation, DO NOT connect the water pump. I. External Water Source: This is the preferred method of cooling.
SETUP, ADJUSTMENT and OPERATION 4 MK-2000 Setup for Operation: 1. Before powering or starting, check for damage that could prevent this equipment from proper operation or performing it’s intended function. Check for binding and alignment of moving parts. Check for damaged, broken, or missing parts. 2. Verify the On/Off switch is in the OFF position. 3.
SETUP, ADJUSTMENT and OPERATION ADJUSTMENT and OPERATION: NOTE: 1. Step Cutting is the preferred cutting method for all cuts. 2. When cutting hard material Step Cutting should always be used. 3. Step Cutting will extend the life of the Diamond Blade. 1. Step Cuts: A Step Cut is performed when a series of small cuts of increasing depth are used to complete a single cut. Step Cuts are used for large objects or for hard objects such as Firebrick and Pavers. Note: Skip steps E and F, if cutting dry.
SETUP, ADJUSTMENT and OPERATION ON/OFF Switch OFF Position (J) Turn the Saw off when cutting is complete 2. Chop Cutting: A Chop Cut is performed by cutting completely through an object in one pass. Note: Skip steps E and F, if cutting dry.
SETUP, ADJUSTMENT and OPERATION Cut in smooth even strokes; do not force the saw to cut. Position Masonry Piece below Blade Hold Masonry Stationery (H) Lower the Cutting Head to begin the cut (G) Position the Masonry Piece below the Blade ON/OFF Switch Lower Smoothly to Cut Continue to Lower Cutting Head until Cut Complete (I) Continue lowering the Cutting Head until the cut is complete raise the cutting head when the cut is complete OFF Position (J) Turn the Saw off when cutting is complete 3.
SETUP, ADJUSTMENT and OPERATION Adjustable Cutting Guide Measuring point Adjustable Cutting Guide Ruler Markings (D) Set the Adjustable Cutting Guide to the desired length indicated on the side of the Ruler/Stop closest to the Wooden Strip ON/OFF Switch Masonry Piece Ruler/Stop Masonry Piece Ruler/Stop (E) Place the Masonry Piece onto the Movable Cutting Table (F) Verify the Masonry Piece is seated against the Ruler/Stop and the Adjustable Cutting Guide OFF Position Control Valve (G) Place the
SETUP, ADJUSTMENT and OPERATION 4. Angle Cuts: Angle Cuts may be performed using any cutting method. The following example uses the Step Cut method. Note: Skip steps F and F, if cutting dry.
SETUP, ADJUSTMENT and OPERATION ON/OFF Switch OFF Position Continue Steps "H" and "I" to complete cut (J) Repeat steps H and I until cutting is complete (K) Turn the Saw off when cutting is complete 5. Cleanup: NOTES: 1. If an external water source was used, steps A through C may be skipped. 2. Dispose of wastewater in accordance with applicable Federal, State and Local laws.
SETUP, ADJUSTMENT and OPERATION Drain Plug Clean Water Basin Slide Water Pan out rear of Saw (H) Remove Drain Plug and dispose of water (conform to Federal, State and local laws for disposal) (G) Remove the Water Pan (I) Clean Water Basin with soap and clean water Ensure water is not forced into the motor casing when cleaning.
MAINTENANCE AND TROUBLESHOOTING MAINTENANCE: 1. New Maintenance: Perform the following after initial purchase and operation of the MK-2000. Inspect V-belt (A) Check and adjust V-belt tension following the first 48 hours of operation (See V-belt Inspection) 2. Maintenance Following Use: To extend the life of the MK-2000, the following procedure should be performed after each use. Lubricate all points listed below with light oils such as, 3 in 1, WD-40, etc.
MAINTENANCE AND TROUBLESHOOTING 3. Monthly Maintenance: The following maintenance should be performed monthly.
MAINTENANCE AND TROUBLESHOOTING 4. Blade Dressing: Like most cutting instruments, a diamond blade performs best when it is dressed. Over time and use, diamonds on the outer edge of the blade will become smoothed or “glazed” over. This will reduce grinding efficiency and may cause the blade to “wander” or bend giving the illusion of an alignment problem. When this occurs, the blade will need to be dressed.
MAINTENANCE AND TROUBLESHOOTING 5. Diamond Blade Change-out: NOTE: When installing the diamond blade retaining-bolt, ensure the threads of the bolt are aligned with the threads of the drive shaft so as not to “cross-thread" the bolt.
MAINTENANCE AND TROUBLESHOOTING 6. Movable Cutting Table Wheel Change Out: NOTE: All four (4) Movable Cutting Table, Roller Wheels should be replaced at the same time (MK Diamond Part No.
MAINTENANCE AND TROUBLESHOOTING 7. Protective Wooden Strip Replacement: The protective wooden strip is to protect the Movable Cutting Table from damage during operation. Over time, the wooden strip will become grooved from use. A grooved wooden strip will not support masonry during cutting causing the blade to "break through" the piece instead of performing a smooth cut (MK Diamond Part No. – 156427).
MAINTENANCE AND TROUBLESHOOTING 9. V-Belt Inspection, Adjustment and Replacement: The MK-2000 is designed with a power transmission v-belt. In order to ensure the MK-2000 operates a peak efficiency, the v-belt should be inspected monthly, and changed if the v-belt shows damage and/or excessive wear. NOTE: 1. When a new belt is installed, it should be inspected and re-tensioned after the first forty-eight (48) hours of operation.
MAINTENANCE AND TROUBLESHOOTING New V-belt Old V-belt Direction of push (J) Push the Motor forward to loosen the V-belt Pulley (K) Remove the old V-belt Adjustment Strap Bolt 9/16-inch Wrench Check Tension 1/2way between pulleys Rotate clockwise to tighten Belt Seated (M) Verify the V-belt is seated in the grooves of both pulleys (N) Tighten the Motor Adjustment Strap using a 9/16-inch wrench to remove slack Retaining Bolt Continue Adjustment Until Correct (P) Repeat steps N and O until prope
MAINTENANCE AND TROUBLESHOOTING TROUBLESHOOTING: 1.
MAINTENANCE AND TROUBLESHOOTING 3. Vibration: Diamond Blade If vibration exists, go to step B If no vibration exists, replace Blade (A) Remove the Diamond Blade and recheck vibration Phillips Screwdriver V-belt Remove Belt Guard Go to Step C (B) Remove the Belt Guard Go to Step D (C) Remove the V-belt If vibration exists, go to step E Return to MK Diamond for Repair (D) Clean Motor and recheck vibration (E) Return to MK Diamond 4.
MAINTENANCE AND TROUBLESHOOTING If tripped, reset once if trips again, go to step F Check for correct circuit voltage If circuit breaker not tripped go to Step F If circuit breaker not tripped go to Step F Check Breaker tripped (D) Verify Circuit Breaker is not tripped; if tripped, reset the Circuit Breaker once (E) Check power source voltage is 115V (240v if running at 240v) – if not 115v move to another circuit Return to MK Diamond for Repair (F) Return to MK Diamond 5.
MAINTENANCE AND TROUBLESHOOTING Intake Fitting Check Impeller for damage Phillips Screwdriver Once Screws removed go to Step H (G) Remove the 3 Pump Casing Retaining Screws Check for restriction If no damage or restrictions, go to Step I (H) Remove the Pump Casing and check for restriction; check Impeller damage Turn counterclockwise to loosen Go to Step J (I) Using a 1/2-inch wrench, remove the Intake Fitting from the Cooling Flow Control Valve NOTE: “Rodding” cooling channels is performed by in
EXPLODED VIEW AND PARTS LIST EXPLODED VIEW: MK-2000 Revision 03/05, Effective Date March 21, 2005 Page 37
EXPLODED VIEW AND PARTS LIST PARTS LIST: Item A A1 A2 Description Assembly, Frame, MK2000 Bricksaw Frame, MK-2000 Decal, MK Bricksaw Qty 1 1 3 Part # n/a 150595 155230 AA AA1 AA2 Assembly, Frame PL2000 Frame, PL-2000 Decal, Private Label 1 1 1 n/a AB AB1 Assembly, Frame PL2000-HD Frame, DP 2001/2002 1 1 n/a 150595-DP B B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 Assembly, Upright Left MK2000 Casting, Upright Left (Comp) Screw, 5/16-18 x 3/4, Hex Head Bracket, Spring Adjustment Screw
EXPLODED VIEW AND PARTS LIST BB BB1 BB2 BB3 BB4 BB5 BB6 BB7 BB8 BB9 BB10 BB11 BB12 BB13 BB14 BB15 BB16 Assembly, Upright Left DP-2000 Casting, Upright Left Screw, 5/16-18 x 3/4, Hex Head Bracket, Spring Adjustment Screw, 5/16-18 x 1 Hex Head Washer, 5/16 Split Lock Washer, 5/16 SAE Flat Stud, Spring Retaining Washer, 1/2 SAE Flat Bar, Cutting Head Adjustment Bolt, 3/8-16 x 1-1/2 Hex Head Washer, 3/8 SAE Flat Nut, 3/8-16 Weld TEE Handle, Lock Nut Washer, 3/8 Split Lock Bolt, 3/8-16 x 1 Hex Head (Shipping no
EXPLODED VIEW AND PARTS LIST D3 D4 Washer, 5/16 SAE Flat Washer, 5/16 Split 4 4 151754 151747 DA DA1 DA2 DA3 DA4 Assembly, Crossbar Support DP-2001 Corssbar, Support Bolt, 5/16-18X1 Hex Hd Washer, 5/16 SAE Flat Washer, 5/16 Split 1 1 4 4 4 n/a 150594-DP 151743 151754 151747 E E1 E2 E3 E4 E5 E6 E7 E8 E9 E10 E11 E12 E13 E14 E15 E16 E17 E18 E19 E20 E21 E22 Assembly, Cutting Head MK2000 Head, Brick Saw, Die Cast, Motor Mounting Clamp, Brick Saw Die Cast Motor Mounting Head Housing, Pivot Shaft Screw, 5
EXPLODED VIEW AND PARTS LIST EA14 EA15 EA16 EA17 EA18 EA19 EA20 EA21 EA22 EB EB1 EB2 EB3 EB4 EB5 EB6 EB7 EB8 EB9 EB10 EB11 EB12 EB13 EB14 EB15 EB16 EB17 EB18 EB19 EB20 EB21 EB22 F F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 MK-2000 Screw, 5/16-18 x 2” Hex Head Tap Pin, Split Wrist Bushing, Plastic Label, Caution, Owners Manual 4 x 1 1/4 Label, Caution, Overtension of Belts Washer, 3/8 Split Lock Motor Mount, Pivot Shaft Spring, Torsion Pivot Shaft Collar, Pivot Shaft Assembly, Cutting Head DP-2001 Head, Brick Saw,
EXPLODED VIEW AND PARTS LIST F12 F13 Screw, 5/16-18 x 1/4 Set Cup Point Key, 1-1/8 x 3/16 1 1 152607 157561 FA FA1 FA2 FA3 FA4 FA5 FA6 FA7 FA8 FA9 FA10 FA11 FA12 FA13 Assembly, Blade Shaft PL2000 Casting, Blade Shaft-Arbor, Complete Bearing, Blade Shaft MK-2000, 5000 Shaft, Blade Flange, Inner Flange, Outer 14 Inch M-Saw Screw, 1/2-20 x 1-1/4, Hex Head Pin, Arbor Alignment Screw, 5/16-18 x 2-1/2 Washer, 5/16 Split Lock Washer, 5/16 SAE Flat Pulley, 1 Groove 2-1/2OD x 3/4 ID Screw, 5/16-18 x 1/4 Set Cup
EXPLODED VIEW AND PARTS LIST GA6 Washer, 3/8 SAE Flat 1 150923 GB GB1 GB2 GB3 GB4 GB5 GB6 Assembly, Blade Guard DP-2000 Casting, Blade Guard Stud, Blade Guard Nut, 1/2-13 Hex Bar, Adjustment Blade Guard Screw, 3/8-16 x 1 Hex Head Cap Washer, 3/8 SAE Flat 1 1 1 1 1 1 1 n/a 150579-DP 150581 153943 150580 152507 150923 H H1 H2 H3 Assembly, Water Control Valve Valve, 1/4 Needle Elbow, 1/4 Street Flare, 1/4 Flare x 1/4 BARB Swivel 1 1 1 1 152785 152695 154652 152694 J J1 J2 J3 J4 Assembly, Splash Gu
EXPLODED VIEW AND PARTS LIST KC2 KC3 KC4 KC5 KC6 KC7 KC8 KC9 Washer, 3/8 SAE Flat Nut, 5/16-18 Hex (w/ external tooth washer) Belt, Poly-V 10340J Belt Guard Outer Screw, 5/16-18 x 1 ¾, Hex Head Cap Washer, 5/16 Lock Split Washer, 5/16 SAE Flat Caution, Guard Removal 3 x 1 1/2 2 2 1 1 2 2 2 1 150923 153942 160952 158867 150919 151747 151754 155587 KD KD1 KD2 KD3 KD4 KD5 KD6 KD7 KD8 KD9 Assembly, Belt Guard (1725rpm) Belt Guard Inner Washer, 3/8 SAE Flat Nut, 5/16-18 Hex (w/ external tooth washer) Belt,
EXPLODED VIEW AND PARTS LIST M2 Curtain, Rear MK-2000 1 160972 MA MA1 MA2 Assembly, Curtain Plain Rod, Splash Curtain Curtain, Rear Plain 1 1 1 n/a 153956 160972 MB MB1 MB2 Assembly, Curtain, Home Depot Rod, Splash Curtain Curtain, Rear MK2000 no logo 1 1 1 n/a 153956 152569 N N1 N2 Assembly, Pan Pan, Plastic MK-2000 Plug, Rubber Drain Without Hole 1 1 1 150308 153439 P P1 P2 P3 P4 P5 P6 P7 Assembly, Pump Electric Pump, Water G-150A Fitting, Plastic 1/4 FNPT X 1/4 BARB Hose, Vinyl 1/4 ID Cl
EXPLODED VIEW AND PARTS LIST S2 S3 S4 S5 S6 S7 S8 S9 SA SA1 SA2 SA3 SA4 SA5 SA6 SA7 SB SB1 SB2 SB3 SB4 SB5 SB6 SB7 SB8 SB9 SB10 SB11 MK-2000 g Screw, 10-32 x 1/4, Slotted Round Head Machine h Plug, Twist Lock 20 Amp125 volt (NEMAL520P) i Cord Connectors, 1/2 Appleton (CG5050) j Capacitor, HSG k Capacitor, Oil MK2000 (OC3020F12) Pulley, 1 Groove, 2-1/4 x 5/8, AK22 Key, 1-1/8 x 3/16 Screw, 5/16-18 x 1/4 Set Cup Point Kep Nut, 5/16-18, Hex Head Washer, 5/16 SAE Flat Screw, 1/4-20 x 1 Hex Head Nut, Hex, 10-
EXPLODED VIEW AND PARTS LIST Y1 Y2 Y3 Y4 Y5 Y6 Y7 Y8 Y9 Y10 Y11 Y12 Y13 Y14 Y15 Y16 Y17 Y18 Y19 MK-2000 Assembly, 30amp Switch Box Box, Top Entry, 30A Switch (Comp) Box, 30A Switch (Raw) Cover, 30A Switch Box (Comp) Cover, 30A Switch Box (Raw) Lever, Actuator, 30A Switch Box (Comp) Lever, Actuator, 30A Switch Box (Raw) Plate, Mounting, 30A Switch Lever, On/Off, 30A Switch Box Bushing, Nylon, 30A Switch Box Seal, Urethane, 30A Switch Box Gasket, 30A Switch Box Switch, 30A/2HP/120V/DPST Screw, 6-32 X 5/16 F
THEORY THEORY OF DIAMOND BLADES: Diamond blades do not really cut; they grind the material through friction. Diamond crystals, often visible at the leading edge and sides of the rim/segment, remove material by scratching out particles of hard, dense materials, or by knocking out larger particles of loosely bonded abrasive material. This process eventually cracks or fractures the diamond particle, breaking it down into smaller pieces.
ACCESSORIES ACCESSORIES: ITEM NUMBER DESCRIPTION 1. 132332 Adjustable Cutting Guide 2. 133090 Roller Wheel 3. 156427 Protective Wooden Strip 4. 158194 V Belt 5. 152792 Dressing Stick 6.
ORDERING and RETURN INFORMATION ORDERING INFORMATION: You may order MK Diamond products through your local MK Diamond distributor or, you may order direct from MK Diamond. NOTE: There is a $25.00 minimum order when ordering direct from MK Diamond. All purchases must be made using VISA or MasterCard.
MK-2000 SERIES BRICK SAW OWNER’S MANUAL & OPERATING INSTRUCTIONS CALIFORNIA PROPOSITION 65 MESSAGE: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contain chemicals known [to the State of California] to cause cancer, birth defects or other reproductive harm.
