Install Instructions
10
6-583.4
INSTALLATION - VENTING
Section C – Horizontal, Category III Vent System 
Installation
C1. This section applies to horizontally vented Category III 
vent systems and is in addition to “Section A – General 
Instructions – All Units”.
C2. All heaters that are horizontally vented with 3" (for sizes 
30-75) or 4" (for sizes 100 and 125) vent pipe perform as 
a Category III appliance. Category III venting has special 
venting requirements as follows:
• Allresidential, horizontally vented Category III heaters 
must be vented with an agency certified (UL1738) 
Category III venting system. Agency certified Category 
III venting systems are available from your local vent 
pipe distributor. Follow the agency certified Category III 
vent manufacturer's instructions for installation.
• Forcommercial and industrial horizontally vented 
heaters you may use either agency certified Category 
III venting systems as noted above, or single wall 
galvanized or stainless steel vent pipe. If single wall 
vent pipe is used, all seams and joints must be sealed 
with metallic tape or silastic suitable for temperatures 
up to 400°F. Wrap the tape two full turns around the 
vent pipe. For single wall vent systems, one continuous 
section of double wall vent pipe may be used within 
the vent system. Refer to instruction A10 in “Section A 
– General Instructions – All Units” for attaching double 
wall pipe to single wall pipe.
C3. Limit the total equivalent vent pipe length to a minimum of 3' 
and a maximum of 30', making the vent system as straight 
as possible. The equivalent length of a 3" elbow is 1' and for 
a 4” elbow is 5’.
C4. All horizontal Category III vents must be terminated with 
a Gary Steel 1092 vent cap. The cap must terminate a 
minimum distance from the external wall, as summarized in 
Table 10.1.
➀
 Refer to Figure 10.2 and 10.3.
C5. The vent must be supported as shown in Figure 10.1.
C6. When condensation may be a problem, the vent system shall 
not terminate over public walkways or over an area where 
condensate or vapor could create a nuisance or hazard or 
could be detrimental to the operation of regulators, relief 
openings, or other equipment. 
C7. The venting system must be exclusive to a single unit, and 
no other unit is allowed to be vented into it. 
C8. When vented horizontally, maintain a 1/4" per foot rise away 
from the heater and place a drip leg with clean out near the 
unit as shown in Figure 10.2. Where local authorities have 
jurisdiction, a 1/4" per foot downward slope is acceptable 
with a drip leg and clean out near the exit of the vent as 
shown in Figure 10.3, or allow the condensate to drip out the 
end.
C9.  For a vent termination located under an eave, the distance 
of the overhang must not exceed 24". The clearance to 
combustibles above the exterior vent must be maintained 
at a minimum of 12". Consult the National Fuel Gas Code 
for additional requirements for eaves that have ventilation 
openings.
C10. Once venting is complete, proceed to the section titled 
“Installation – Gas Connections”.
Table 10.1 - Minimum Length Between External 
Wall and Vent
  Model    Min. Length
  Size  Application  A ➀
  30-75  Residential & Commercial  11"
  100, 125  Residential  12"
  100, 125  Commercial  24"
METAL
SLEEVE
FIBER GLASS
INSULATION
MIN. 2"
2" MIN.
VENT TERMINATION
SUPPORT BRACKET
(where required)
(Make from 1" x 1" steel angle)
9"
9"
45°
1"
METAL
SLEEVE
2" MIN.
VENT PIPE
DIAMETER
METAL FACE
PLATE
1"
Figure 10.1 - Exhaust Vent Construction Through 
Combustible Walls and Support Bracket
Figure 10.2 - Horizontal Category III Venting with 
Upward Pitch
1
/4" Slope per foot up towards termination
Drip leg / Clean out cap
6" 
Above 
snow 
grade
Listed Thimble
A
Specified Terminal 
3' Min 
30' Max
Figure 10.3 - Horizontal Category III Venting with 
Downward Pitch (with drip leg)
1
/4" Slope per foot down towards termination
Listed 
Thimble
A
3' Min 
30' Max
Specified Terminal 
Drip leg / Clean out cap










