Wiring Guide

ManualsBrandsModine ManualsHeating SuppliesHD30 Hot Dawg Natural Gas Power Vented Heater (30,000 BTU)

6-461.1

September, 2009

WIRING DIAGRAMS

gas-fired, power vented and separated combustion unit heaters

for models HD/HDB, HDS/HDC, PTS/BTS, PTC

THIS MANUAL IS THE PROPERTY OF THE OWNER.

PLEASE BE SURE TO LEAVE IT WITH THE OWNER WHEN YOU LEAVE THE JOB.

Modine Manufacturing Company has a continuous product improvement program,

and therefore reserves the right to change design and specifications without notice.

WARNING

1. Fuel supply shall be shut-off and the electrical power

disconnected before proceeding with the installation.

Failure to do so could result in fire, explosion, electrical

shock, or the unit starting suddenly resulting in injury.

2. All units must be wired strictly in accordance with wiring

diagram furnished with the unit. Failure to wire this unit

according to this wiring diagram could result in a hazard

to persons and property. For deviations, contact the

factory.

All wiring must be done with a wiring material having a

temperature rating of at least 105°C.

IMPORTANT

1. The use of this manual is specifically intended for a

qualified installation and service agency. All installation

and service of these kits must be performed by a qualified

installation and service agency.

2. These instructions must also be used in conjunction with

the Installation and Service manual originally shipped

with the appliance being converted, in addition to any

other accompanying component supplier literature which

supersedes these instructions.

Diagram Selection

Diagrams are provided for both single and three-phase

circuits, and are readily identified in the selection table on

page 2. The selection table enables easy selection of the

correct wiring diagram after the electrical components of the

unit heater have been determined.

NOTE: As indicated in every diagram, all wiring must

comply with the National Electrical Code and all local codes.

All components must agree with their respective power

source.

Abbreviations and Symbols

To facilitate interpretation and enable simplification the abbreviations

and symbols have been selected as recommended by ANSI

(American National Standards Institute) and NEMA (National

Electrical Manufacturers Association) standards.

XFMR or TR Transformer

H1, H2, etc. Transformer Primary Terminals

X1, X2, etc. Transformer Secondary Terminals

V Volts

Hz Hertz

ø Phase

RC Relay Contactor Coil

G Ground

H Hot

SW Switch

HI High

LO Low

C Common

“J” Box Junction Box

S/W Summer/Winter Switch

O.L.C. Overload Contacts

SPDT Single Pole Double Throw Switch

DPDT Double Pole Double Throw Switch

VA Volt-Ampere

L1, L2, L3 Load Terminals (Connect to Supply Voltage)

T1, T2, T3 Motor or Motor Starter Terminals

Wire Color Coding

BK Black

BR Brown

BL Blue

R Red

W White

GY Gray

Y Yellow

Summary of content (16 pages)

PAGE 1
6-461.1 September, 2009 WIRING DIAGRAMS gas-fired, power vented and separated combustion unit heaters for models HD/HDB, HDS/HDC, PTS/BTS, PTC WARNING 1. Fuel supply shall be shut-off and the electrical power disconnected before proceeding with the installation. Failure to do so could result in fire, explosion, electrical shock, or the unit starting suddenly resulting in injury. 2. All units must be wired strictly in accordance with wiring diagram furnished with the unit.
PAGE 2
WIRING DIAGRAM SELECTION Select the correct wiring diagram as follows: 1. 2. Determine the 12 digit unit heater model number. Example: PTS350SS0122 Breakdown the model number into the following parts (using the above example): a. Model: PTS b. Size : 350 c. Power Code: 01 d. Control Code: 22 Review the model number breakdown against Table 2.1 to select the correct wiring diagram. For the example in Step 2 above, the correct wiring diagram is located on page 6. Review Table 2.
PAGE 3
6-461.1 C R W G Y R WH FLAME ROLLOUTS (SEE NOTE 6) 1 4 7 2 5 8 3 6 9 BL R SEC COM COM N E U T R A L N E U T R A L 24VAC L1 L1 L1 IND EAC EAC/BLO IND PARK XFMR PARK M1 UT LABEL COOL HONEYWELL LABEL L2, (WH) R Y L1, (BK) BK WH SWITCH CAUTION: FAILURE TO WIRE THIS UNIT ACCORDING TO THIS WIRING DIAGRAM MAY RESULT IN INJURY TO THE INSTALLER OR USER. FOR DEVIATIONS CONTACT THE FACTORY. 3. VERIFY THE POWER SOURCE AND THE UNIT POLARITY.
PAGE 4
6-461.1 LIMIT CONTROL (SEE NOTE 5) R FLAME ROLLOUTS (SEE NOTE 6) CAUTION: FAILURE TO WIRE THIS UNIT ACCORDING TO THIS WIRING DIAGRAM MAY RESULT IN INJURY TO THE INSTALLER OR USER. FOR DEVIATIONS CONTACT THE FACTORY. UNITS ARE FACTORY WIRED FOR HIGH SPEED OPERATION.
PAGE 5
6-461.1 C R W 1 4 7 2 5 8 3 6 9 R SEC COM COM N E U T R A L 24VAC L1 IND N E U T R A L L1 L1 IND EAC XFMR PARK COOL PARK UT LABEL EAC/BLO M1 HONEYWELL LABEL SWITCH REFER NOTE 6 L2, (WH) L1, (BK) R Y BK WH PE MOTOR L2, (WH) COM 0 6. OPTIONAL UNIT DISCONNECT SWITCH. 5. USED ON PROPELLER MODELS 100 AND LARGER. 4. USE TYPE 105°C REPLACEMENT WIRE 300V OR GREATER. 3. VERIFY THE POWER SOURCE AND THE UNIT POLARITY. 2.
PAGE 6
-461.1 Y R COM 24V FS REFER NOTE 6 SWITCH L2, (WH) L1, (BK) R Y BK WH PE MOTOR 24 120 6. OPTIONAL UNIT DISCONNECT SWITCH. 5. USED ON PROPELLER MODELS 100 AND LARGER. 4. USE TYPE 105°C REPLACEMENT WIRE 300V OR GREATER. 3. VERIFY THE POWER SOURCE AND THE UNIT POLARITY. 2. ALL COMPONENTS MUST AGREE WITH THEIR RESPECTIVE POWER SOURCE. 0 COM 1 XFMR FAN MOTOR 3 4 2 7 86 115V/60HZ/1Ø UNIT POWER CIRCUIT BREAKER (BY OTHERS) 1.
PAGE 7
C R W LIMIT CONTROL (SEE NOTE 5) Y PIN 6 PIN 5 Y Y G R WH LIMIT CONTROL PRESSURE SWITCH LOW VOLTAGE THERMOSTAT (BY OTHERS) GAS VALVE C R W LIMIT CONTROL (SEE NOTE 5) Y PIN 6 PIN 5 Y Y G R WH O R IND N E U T R A L IND N E U T R A L SEC L1 COM L1 COM EAC L1 XFMR 24VAC PARK COOL PARK UT LABEL EAC/BLO M1 HONEYWELL LABEL REFER NOTE 7 SWITCH L1, (BK) 1 4 7 2 5 8 3 6 9 BL O R SEC COM COM N E U T R A L N E U T R A L 24VAC L1 L1 IND L1 IND EAC XFMR PARK CO
PAGE 8
Y HI LIMIT CONTROL PRESSURE SWITCH Y PIN 8 Y HI LOW VOLTAGE THERMOSTAT (BY OTHERS) CALL FOR FAN 1ST STAGE 2ND STAGE M COM COM WHITE ROGERS GAS VALVE R L1 C LIMIT CONTROL (SEE NOTE 5) R HEAT LIMIT CONTROL (SEE NOTE 5) R R L1 C COM 24V FS IND HEAT R PARK UT LABEL W1 O W2 1 4 7 2 5 8 3 6 9 BL IGNITION CONTROL SPARK IGNITOR PARK WH HI COM LO FLAME SENSOR BK WH PE MOTOR R Y 24 120 BK WH PE MOTOR COM 0 XFMR GND See note #6 for motor connections FAN MOTOR 3
PAGE 9
6-461.1 Y PIN 6 PIN 5 Y R 1 4 7 2 5 8 3 6 9 BL R SEC COM COM N E U T R A L N E U T R A L 24VAC L1 L1 L1 IND EAC EAC/BLO IND PARK COOL XFMR PARK UT LABEL M1 HONEYWELL LABEL REFER NOTE 7 SWITCH L1, (BK) R Y BK WH PE MOTOR 7. OPTIONAL UNIT DISCONNECT SWITCH. 6. NA 5. MAKE MOTOR CONNECTIONS PER THE MOTOR WIRE DIAGRAM. 4. USE TYPE 105°C REPLACEMENT WIRE 300V OR GREATER. 3. VERIFY THE POWER SOURCE AND THE UNIT POLARITY. 2.
PAGE 10
6-461.1 Y LO R COM 24V FS L2, (WH) L1, (BK) BK R Y BK WH PE MOTOR 5. MAKE MOTOR CONNECTIONS PER THE MOTOR WIRE DIAGRAM. 4. USE TYPE 105°C REPLACEMENT WIRE 300V OR GREATER. 3. VERIFY THE POWER SOURCE AND THE UNIT POLARITY. 2. ALL COMPONENTS MUST AGREE WITH THEIR RESPECTIVE POWER SOURCE. 24 120 COM See note #5 for motor connections 3Ø Starter (By Others) 115V/60HZ/1Ø CONTROL CIRCUIT POWER FROM STEP DOWN TRANSFORMER (BY OTHERS) 1.
PAGE 11
W 6-461.1 BL GY R 1 4 7 2 5 8 3 6 9 R UNIT LIMIT CONTROL AUTO RESET C R W G Y BK O R Y N E U T R A L N E U T R A L W W NOTES TO INSTALLER: 1. ALL WIRING MUST COMPLY WITH NATIONAL ELECTRIC CODE AND ALL LOCAL CODES. 2. ALL COMPONENTS MUST AGREE WITH THEIR RESPECTIVE POWER SOURCE. 3. VERIFY THE POWER SOURCE AND THE UNIT POLARITY. 4. USE TYPE 105°C REPLACEMENT WIRE 300V OR GREATER.
PAGE 12
W BL 6-461.1 BK 0 3 4 2 1 7 8 6 R W O BL BK RELAY 1 4 7 2 5 8 3 6 9 UNIT LIMIT R CONTROL AUTO RESET C R W G Y R Y N E U T R A L N E U T R A L W GY NOTES TO INSTALLER: 1. ALL WIRING MUST COMPLY WITH NATIONAL ELECTRIC CODE AND ALL LOCAL CODES. 2. ALL COMPONENTS MUST AGREE WITH THEIR RESPECTIVE POWER SOURCE. 3. VERIFY THE POWER SOURCE AND THE UNIT POLARITY. 4. USE TYPE 105°C REPLACEMENT WIRE 300V OR GREATER.
PAGE 13
WIRING DIAGRAMS – THERMOSTAT & SUMMER/WINTER SWITCH Single Stage Thermostat & Summer/Winter Switch Wiring SUMMER/WINTER SWITCH & 1-STAGE ROOM STAT WITHOUT SUB-BASE FAN SWITCH 1-STAGE ROOM STAT WITH SUB-BASE FAN SWITCH MODELS HD/HDB, HDS/HDC, AND PTS/BTS 1-STAGE LOW VOLTAGE ROOM STAT WITH SUB-BASE SWITCHING (BY OTHERS) R C W MODEL PTC FAN OPERATION (BASED ON FAN SUB-BASE SWITCH): SWITCH = ON - CONTINUOUS SWITCH = AUTO - INTERMITTENT ON A CALL FOR HEAT 1-STAGE LOW VOLTAGE ROOM STAT WITH SUB-BASE SWITC
PAGE 14
WIRING DIAGRAMS – ACCESSORIES Wiring Multiple Single Stage Units to a Single Thermostat MODELS HD/HDB, HDS/HDC, AND PTS/BTS 1-STAGE LOW VOLTAGE ROOM STAT (NO SWITCHING) (BY OTHERS) R MODEL PTC TERMINAL STRIP ON UNIT HEATER #1 1-STAGE LOW VOLTAGE ROOM STAT (NO SWITCHING) (BY OTHERS) W R TERMINAL BOARD ON UNIT HEATER #1 W Y G T2 F G T1 C V W R C 0 2 4 3 2 4 3 6 8 7 6 8 7 0 DPDT CONTROL RELAY (BY OTHERS) 2 4 3 2 4 3 6 8 7 6 8 7 1 DPDT CONTROL RELAY (BY OTHERS) 1 Y G W T2 F G T1
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Commercial Products Group • Modine Manufacturing Company • 1500 DeKoven Avenue • Racine, Wisconsin, USA 53403-2552 Phone: 1.800.828.4328 (HEAT) • www.modine.com © Modine Manufacturing Company 2009 6-461.