MODELS: G 1006T/SS316 OPERATING INSTRUCTIONS, INSTALLATION & MAINTENANCE MANUAL INCLUDING SPARE PARTS LIST Mody Pumps Inc. 2166 Zeus Court Bakersfield, CA 93308 Tel.: (661) 392-7600 FAX.: (661) 392-7601 EMAIL: sales@modypump.com http://www.modypump.
LIFE IS PRECIOUS - THINK SAFETY 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. Most accidents can be avoided by using COMMON SENSE. Please read the operation and maintenance instruction manual supplied with the pump. If you did not receive one, please call your local distributor before pump installation. Do not wear loose apparel that may become entangled in the impeller or other moving parts.
GENERAL INFORMATION. THE “mody” PORTABLE SUBMERSIBLE PUMPS CONSIST OF A SQUIRREL CAGE INDUCTION MOTOR DRIVING A CENTRIFUGAL PUMP. THE PUMP IMPELLER IS DIRECTLY MOUNTED ON THE MOTOR SHAFT EXTENSION, WITH A "SEAL MODULE" INCORPORATED BETWEEN THE PUMPING ELEMENT AND THE ELECTRIC MOTOR. THE PUMP CASING ENCOMPASSES THE MOTOR CASING, AND THE HEAT GENERATED IN THE MOTOR IS DISSIPATED BY THE WATER FLOWING PAST THE MOTOR CASING. THE DISCHARGE OUTLET OF THE PUMP IS 6” OR 8” SS NPT, HOSE OR BSP DEPENDING ON THE HP.
INSTALLATION. • • • • • • • • • CHECK THAT THE SITE VOLTAGE CORRESPONDS WITH THAT OF THE PUMP. CHECK THAT FUSES ARE INTACT. USE SHORTEST POSSIBLE HOSE IN RECOMMENDED DIMENSION. AVOID SHARP BENDS, CREASES, AND CONTRACTIONS. NEVER LIFT OR PULL THE PUMP BY MEANS OF THE CABLE. SUSPEND THE PUMP BY A ROPE OR PREFERABLY PLACE IT ON A SOLID BASE. THE MAXIMUM PUMP SUBMERGENCE RECOMMENDED IS 20m/66ft. THE SPECIFIC GRAVITY OF THE PUMPED FLUID SHOULD NOT EXCEED 1.
TROUBLE GUIDE PUMP DOES NOT START. PUMP STARTS BUT STOPS. CAUSE REMEDY 1.FUSES BLOWN. 2.CABLE DAMAGED 1.REPLACE FUSES 2.SHORTEN/REPLACE CABLE 3 NO POWER. 4.BLOCKED IMPELLER. 5.STATOR WINDING BURNT. 3.CHECK SOURCE 4.CLEAN BOTTOM PARTS. 5.REPLACE STATOR. 1.BLOCKED IMPELLER. 2.IMPELLER ROT. WRONG 1.CLEAN BOTTOM PARTS. 2.SHIFT TWO PHASE CONN. 3.CONNECTED FOR WRONG VOLTAGE. 4.VOLTAGE TOO LOW/HIGH. 3.CHECK & RECONNECT. 4.APPROACH POWER CO. 1.IMPELLER ROT.BACKWARD. 1.SHIFT TWO PHASE CONN. 2.
GENERAL OVERHAUL AND OIL CHECK. REFER DRAWINGS DWG/885/00 (SHEET 1 & 2) AT END OF MANUAL. • • • • • • • • • • • ALWAYS REPLACE O-RINGS WITH NEW ONES WHENEVER DISMANTLING AND RE- ASSEMBLING A PUMP. NEVER RE-USE OLD O-RINGS. UNSCREW BOLTS - 4 NOS. AND REMOVE STRAINER LOOSE NUTS - 4 NOS. AND REMOVE DIFFUSER CENTER THE IMPELLER IS NOW IN VIEW. PULL OUT OUTER CASING AFTER REMOVING DIFFUSER HOLDER. LOOSEN IMPELLER LOCK NUT. REMOVE LOCK WASHER AND SLIDE IMPELLER OFF THE KEY ON THE SHAFT.
• • • • LOOSEN SCREWS AND REMOVE CABLE CLAMP. LOOSE NUTS AND WITH THE HELP OF TWO SCREWDRIVERS, PRY OUT CABLE GLAND. THE GLAND BASE WITH THE COMPLETE ASSEMBLY WILL BE EXPOSED. IF STATOR IS TO BE RE-WOUND/OVERHAULED SNIP OFF CABLE LEADS FROM WINDING LEADS. ALL RUBBER PARTS IN THE GLAND ASSEMBLY SHOULD BE REPLACED WHENEVER THE GLAND IS REMOVED FROM CAVITY. LOOSE BOLTS - 4 NOS. AND PRY OFF TOP BRACKET FROM INNER CASING. IF TOOL KIT IS AVAILABLE USE STATOR PULLER TO REMOVE TOP BRACKET FROM STATOR.
RECOMMENDED SPARES FOR TWO YEARS • • • • • • • • • 1 1 1 1 1 1 1 1 1 DIFFUSER RING DIFFUSER CENTER IMPELLER WEAR PLATE ‘O’ RING SET SET OF BEARINGS SET OF MECHANICAL SEALS CABLE GROMMET CABLE LEAD GROMMET
PUMP MODEL G1006TSS VER 1.0 D.NO. 1a 1b 1c 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48a 48b PART NO.
D.NO. 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67a 67b 67c 68 69a 69b 70a 70b 70c 71 72 73 74 75 76 77a 77b 77c 78 79 80 81 82 83 84 PART NO.
LIMITED WARRANTY We warrant to our immediate customer and to the ultimate consumer that products of our manufacture will be free of defects in material and workmanship under normal use and service for the following time periods, when installed and maintained in accordance with our instructions. PUMPS: One (1) year from date of installation or (18) months from date of shipment, whichever occurs first.
