MODEL: G 1006T OPERATING INSTRUCTIONS, INSTALLATION & MAINTENANCE MANUAL INCLUDING SPARE PARTS LIST Mody Pumps Inc. 2166 Zeus Court Bakersfield, CA 93308 Tel.: (661) 392-7600 FAX.: (661) 392-7601 E-Mail: sales@modypump.com http://www.modypump.
LIFE IS PRECIOUS - THINK SAFETY 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. Most accidents can be avoided by using COMMON SENSE. Please read the operation and maintenance instruction manual supplied with the pump. If you did not receive one, please call your local distributor before pump installation. Do not wear loose apparel that may become entangled in the impeller or other moving parts.
INTRODUCTION THE “mody” ELECTRIC DRIVEN PORTABLE SUBMERSIBLE PUMPS HAVE BEEN DEVELOPED DUE TO A LONG FELT NEED OF HAVING A TRULY MAINTENANCE FREE PUMPSET FOR VARIOUS APPLICATIONS. THE PUMP IS A LIGHTWEIGHT, COMPACT UNIT ENABLING IT TO BE USED IN MOST SEA-CRAFT AND DIFFICULT LAND INSTALLATIONS. THE UNIT CONSISTS OF A VERTICAL CENTRIFUGAL PUMP WITH AN IN-BUILT SQUIRREL CAGE, INDUCTION ELECTRIC MOTOR WHICH IS AVAILABLE FOR VARIOUS ELECTRIC SUPPLY CONFIGURATIONS.
OVERALL DIMENSIONS AND WEIGHT. OVERALL HEIGHT 43.00”/1100MM (APPROX.) MAX. DIAMETER 17.1”/435MM (APPROX.) MAX. WEIGHT (EXCL. CABLE) 825 lbs. MAINTENANCE SERVICES REQUIRED. THE FOLLOWING CHECKS TO BE DONE AT INTERVALS INDICATED BELOW: 1. CONDITION OF SEALS TO BE CHECKED AT EVERY 2500 HOURS OF OPERATION BY ASCERTAINING THE CONDITION OF OIL IN THE SEAL CHAMBER. 2. MONTHLY RUNNING OF PUMP FOR AT LEAST 5/10 MINUTES AND CHECKING OF AMPERES DRAWN AND INSULATION RESISTANCE. (MIN. INSULATION RES. 1 MEG. OHM.
MAINS VOLTAGE AT SITE HRC FUSE RECOMMENDED 380 VOLTS / 3 PHASE 460 VOLTS / 3 PHASE 121 AMPERES 100 AMPERES FAULT FINDING IN THE UNIT. TROUBLE GUIDE CAUSE PUMP DOES NOT START. 1.FUSES BLOWN. 2.CABLE DAMAGED 3.NO POWER. 4.BLOCKED IMPELLER. 5.STATOR WINDING BURNT. 1.REPLACE FUSES 2.SHORTEN/REPLACE CABLE 3.CHECK POWER SUPPLY. 4.CLEAN BOTTOM PARTS. 6.REPLACE STATOR/REWIND 1.BLOCKED IMPELLER. 2.IMPELLER ROT.WRONG 3.CONNECTED FOR WRONG VOLTAGE. 4.VOLTAGE LOW/HIGH 5.CLOGGED STRAINER 6.PUMP RUNNING DRY 7.
TECHNICAL DESCRIPTION. THE MODY SUBMERSIBLE PUMP IS IN ITSELF A COMPLETE PUMPING STATION. BESIDES A POWER SUPPLY, CONTROL BOX AND A DISCHARGE HOSE NO EXTRA EQUIPMENT IS REQUIRED. THE COMPLETE PUMPSET IS IN A MODULAR CONSTRUCTION ENSURING GOOD AND SIMPLE SERVICEABILITY. MAJOR DESIGN FEATURES ARE AS UNDER: THE MOTOR A RUGGED ALUMINUM DIE CAST ROTOR DYNAMICALLY BALANCED TO GRADE 2.5 ACCURACY OF ISO 942. A STAINLESS STEEL SHAFT RUNNING IN TWO BALL BEARINGS. INSULATION CLASS "H" (180 DEGREES CELSIUS).
NON REPAIRABLE ITEMS 1. ALL "O" RINGS TO BE REPLACED WHENEVER PARTS ARE DISMANTLED. 2. SEAL ELASTOMER PARTS SHOULD NEVER BE RE-USED AFTER DIS-ASSEMBLY. 3. DO NOT REFILL BEARING GREASE. NEW BEARINGS MUST BE INSTALLED WITH SPECIAL HIGH TEMPERATURE GREASE. ELECTRICAL INFORMATION. MOTORS ARE DESIGNED TO OPERATE ON SINGLE VOLTAGE AND FREQUENCY. MAXIMUM DEVIATION IN VOLTAGE ALLOWED IS +/-6% AND FREQUENCY +/-3%. CHECK NAME PLATE FOR OPERATING VOLTAGE AND FREQUENCY. DISMANTLING AND OVERHAULING.
9. UNSCREW BOTH THE OIL PLUGS (24) AND DRAIN OUT THE OIL FROM THE OIL CHAMBER. REMOVE OUTER CIRCLIP (50) FROM ROTOR SHAFT AND REMOVE LOWER MECHANICAL SEAL. BE VERY CAREFUL IN HANDLING THE TUNGSTEN CARBIDE SEAL FACE. LEAVE STATIONARY TUNGSTEN CARBIDE SEAT IN THE SEAL HOUSING. PULL OUT SEAL HOUSING (23). THE STATIONARY TUNGTEN CARBIDE SEAL FACE WILL COME OUT WITH THE SEAL HOUSING. HANDLE THE FACE CAREFULLY. THE UPPER MECHANICAL SEAL IS NOW IN VIEW. REMOVE THE UPPER SEAL IN THE SAME WAY AS THE LOWER SEAL 10.
RE-ASSEMBLY OF THE PUMPSET. THE PUMP CAN BE RE-ASSEMBLED AS PER PROCEDURE GIVEN BELOW. PLEASE HOWEVER NOTE THE FOLLOWING: A) ALWAYS REPLACE NEW O-RINGS AND DISCARD OLD ONES. B) REPLACE LOCK WASHER WHEN RE-ASSEMBLING. 1. THE CHECKED/REPAIRED STATOR IS KEPT UPRIGHT AND THE TOP BRACKET IS AFFIXED THROUGH THE FOUR STUDS (4). 2. ALL THE ELECTRICAL CONNECTIONS OF THE STATOR LEAD WIRES AND EARTHING WIRE SHOULD BE SECURE AND INSULATED. 3. SLIDE BEARING COVER (16) ON ROTOR SHAFT. 4.
14. FIT OUTER CASING ON TOP BRACKET WITH "O" RING. FIT DIFFUSER RING AND DIFFUSER HOLDER AND TIGHTEN NUTS. FIT DIFFUSER CENTER AND ADJUST CLEARANCE BETWEEN IMPELLER AND DIFFUSER CENTER TO THE MINIMUM BY USING TRIMMING WASHERS (45). FIX STRAINER, BASE PLATE AND TIGHTEN BOLTS (38) OIL SPECIFICATIONS A). SHELL TELLUS 29. B). EXXON UNIVOLT 61 C) CHEVRON SUPERLA FDA APPROVED # 10 USE NON-CONDUCTING, NON-FOAMING, NON-DETERGENT OIL ONLY PARTS CATALOG 1. COMPONENTS LIST : AS PER DRAWING NO.
PUMP MODEL G1006TE VER 1.1 D.NO. 1a 1b 1c 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48a 48b PART NO.
PUMP MODEL G1006TE VER 1.1 D.NO. 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 PART NO.
LIMITED WARRANTY We warrant to our immediate customer and to the ultimate consumer that products of our manufacture will be free of defects in material and workmanship under normal use and service for the following time periods, when installed and maintained in accordance with our instructions. PUMPS: One (1) year from date of installation or (18) months from date of shipment, whichever occurs first.
