INSTALLATION AND OPERATION MANUAL GAS CHARGRILL G592 G594 G596 G598 For use in GB, IE & DK 228593-19
MANUFACTURED BY Moffat Limited Christchurch New Zealand INTERNATIONAL CONTACTS AUSTRALIA Moffat Pty Limited Web: E.Mail: Main Office: Service: Spares: Customer Service: www.moffat.com.au vsales@moffat.com.au (tel) +61 (03) 9518 3888 (fax) +61 (03) 9518 3833 (tel): 1800 622 216 (tel): 1800 337 963 (tel): 1800 335 315 (fax): 1800 350 281 CANADA Serve Canada Web: E.Mail: Sales: Service: www.servecanada.com info@servecanada.
Contents List G592-B G594-[2] G596-[2] G598-[2] NOTE: Gas Chargrill, 300mm wide - Bench Model. Gas Chargrill, 600mm wide. Gas Chargrill, 900mm wide. Gas Chargrill, 1200mm wide. [2]: LS B - On Leg Stand. - Bench Models. Introduction .............................................................................................. 2 Specification ..............................................................................................
Introduction We are confident that you will be delighted with your BLUE SEAL CHARGRILL, and it will become a most valued appliance in your commercial kitchen. To ensure you receive the utmost benefit from your new Blue Seal CHARGRILL, there are two important things you can do. Firstly: Please read the instruction book carefully and follow the directions given. The time taken will be well spent.
Specifications Model Numbers Covered in this Specification G592-B G594-[2] G596-[2] G598-[2] NOTE: Gas Chargrill, 300mm wide - Bench Model. Gas Chargrill, 600mm wide. Gas Chargrill, 900mm wide. Gas Chargrill, 1200mm wide. [2]: LS B - On Leg Stand. - Bench Models. General A commercial heavy duty, fully modular, gas fired chargrill created for modular kitchens and can be supplied in 4 different sizes with branding grates or optional griddle plates. Fitted with 300mm section stainless steel burners.
Specifications Gas Connection Bench Models (G592 Model Only) Gas supply connection point is located at the rear of the appliance, approximately 100mm from the left hand side, 23mm from the rear and 39mm from the floor and is reached from the rear of the appliance. (Refer to the ‘Dimensions’ section). Connection is ½" BSP male (For G592 model).
Dimensions G592-B NOTE: The G592 are available in Bench Model (- B) Option Only. G594-B G596-B G598-B R R 5 = Rating Plate Location for this option.
Dimensions G594-LS G596-LS G598-LS R R 6 = Rating Plate Location for this option.
Installation Installation Requirements NOTE: • It is most important that this appliance is installed correctly and that operation is correct before use. Installation shall comply with local, gas, health and safety requirements. • This appliance shall be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of health harmful substances in the room, the appliance is installed in.
Installation Clearances NOTE: Only non-combustible materials can be used in close proximity to this appliance. Combustible Surface Non Combustible Surface Left / Right hand side 200mm 0mm Rear 150mm 0mm Assembly Bench Models (G592 Model Only) 1. Check that all the feet are securely fitted. Bench Models (G594 / G596 / G598 Models Only) 1. Check that all the feet are securely fitted. 2. Adjust the feet to make the Chargrill steady and level.
Installation Fitting Leg Stand to Chargrill WARNING: TO PREVENT EQUIPMENT DAMAGE AND RISK OF INJURY, REMOVE ALL CHARGRILL CASTINGS, BURNERS AND OTHER REMOVABLE ITEMS PRIOR TO FITTING THE LEG STAND. 1. Remove the grates, griddle plates and radians from the chargrill. 2. Lower the Chargrill onto it’s rear face. 3. Attach the four hob legs to the leg mounting positions on the underside of the chargrill. Secure each leg hand tight. 4.
Installation NOTE: It is important that adequately sized piping runs directly to the connection joint on the appliance with as few tees and elbows as possible to give maximum supply volume. 3. Fit the gas regulator supplied, into the gas supply line as close to the appliance as possible. For G592 the regulator connection is ½" BSP female. The connection on the unit is ½" BSP male. For G594 / G596 / G598 the regulator connections are ¾" BSP female. The connection on the unit is ¾" BSP male.
Operation Operation Guide C AUTIO N : • This appliance is for professional use and is only to be used by qualified people. • Only authorised service persons should be used to carry out installation, servicing or gas conversion operations. • Components having adjustments protected (e.g. paint sealed) manufacturer should not be adjusted by the user / operator. by the 1. Blue Seal Chargrills have been designed to provide simplicity of operation and 100% safety protection. 2.
Operation Lighting the Pilot Burner WARNING: WHEN THE SOLID GRIDDLE PLATE IS USED, IT'S SURFACE TEMPERATURE CAN REACH OVER APPLIANCE IS OPERATED AT FULL SETTING. 350°C WHEN THE NOTE: All chargrill models incorporate the push button piezo ignition system for each individual pilot burner. 1. Depress the gas control knob and rotate anti-clockwise to the ‘PILOT’ position. 2.
Cleaning and Maintenance C AUTIO N : Always turn off the gas supply before cleaning. This appliance is not water proof. Do Not use water jet spray to clean interior or exterior of this appliance. General Clean the chargrill regularly. A clean chargrill looks better, will last longer and will perform better. Carbonised grease on the surface or on the chargrill will hinder the transfer of heat from the cooking surface to the food. This will result in loss of cooking efficiency.
Cleaning and Maintenance Weekly Cleaning NOTE: • If the chargrill usage is very high, we recommend that the weekly cleaning procedure is carried out on a more frequent basis. • Ensure that protective gloves are worn during the cleaning process. • DO NOT use harsh abrasive detergents, strong solvents or caustic detergents as they will damage the chargrill and burners. • DO NOT use water on the chargrill while the grates are still hot as warping may occur.
Cleaning and Maintenance Griddle Plate (Steel - Drop-On) (Optional Extra) C AUTIO N : Always ensure that an even pressure is applied over the whole surface of the scraper tool when using on the flat surface of the griddle, to prevent scoring of the surface. NEVER bang the sharp edge of the scraper tool on the flat surface of the griddle as this will damage the surface and invalidate the warranty.
Fault Finding This section provides an easy reference guide to the more common problems that may occur during the operation of your equipment. The fault finding guide in this section is intended to help you correct, or at least accurately diagnose problems with your equipment. Although this section covers the most common problems reported, you may encounter a problem not covered in this section.
Gas Conversion and Specifications Conversion Procedure NOTE: • These conversions should only be carried out by qualified persons. All connections must be checked for leaks before re-commissioning appliance. • Adjustment of components that have adjustments/settings sealed (e.g. paint sealed) can only be adjusted in accordance with the following instructions and shall be re-sealed before re-commissioning this appliance. • For all relevant gas specifications refer to the table at the end of this section.
Gas Conversion and Specifications Pilot Burners 1. To remove the pilot burner, disconnect the gas supply tube from the base of the pilot burner. 2. Using a small screwdriver,withdraw injector from inside the pilot burner. 3. Determine the correct injector size for the corresponding gas from the rating plate attached to the inner bulkhead adjacent to the manifold test point behind the front control panel. 4. Fit the new pilot injector into the rear of the pilot burner and push fully home. 5.
Gas Conversion and Specifications G592 Model Only Main Burner 1. Remove the gas control knob from the front control panel. The control knob is a push fit onto the shaft of the gas control valve. 2. Remove the front control panel by slackening the 2 x 8mm screws on the front lower edges of the control panel and gently lift off the control panel. 3. Disconnect the cable from the rear of the piezo igniter on the rear of the control panel. 4.
Gas Conversion and Specifications 7. Using a small flat blade screwdriver, unscrew and remove the pilot injector and spring from the base of the pilot burner. 8. Determine the correct injector size for the corresponding gas from the rating plate attached to the inner bulkhead adjacent to the manifold test point behind the front control panel or from the table at the rear of this section. 9.
Gas Conversion and Specifications Low Fire Adjustment (All Models) 1. To set the burner low fire adjustment, the low fire adjustment screw on the gas control valve should be screwed fully in, then un-screwed by the measurement shown in the ‘Gas Specifications’ table at the end of this section. NOTE: The ‘Low Fire Adjustment Screw’ should be sealed with coloured paint on completion of the low fire adjustment. 2.
Gas Conversion and Specifications Gas Regulator NOTE: The regulator supplied is convertible between Natural Gas and LPG, but it’s outlet pressure is fixed ex-factory and is NOT to be adjusted. NOTE, Pin rotated for Natural Gas NOTE, Pin rotated for LPG Fig 28 1. Ensure that the gas supply is turned ‘OFF’ at the mains. 2. Unscrew the hexagonal cap (23mm A/F) from the regulator. 3.
Gas Conversion and Specifications Gas Specifications Appliance Classification Category: Flue Type: II2H3P (20, 30 / 37). A1. Natural Gas (G20) G594 G596 G598 G592 1.65mm Pilot Burner Injectors 0.35 Low Fire Adjustment 11/4 turns out (ccw) Non - CE Only CE - Only Main Burner Aeration Shutter G594 G596 G598 G592 2.70mm Main Burner Injectors Operating Pressure LP Gas (Propane) (G31) 0.45 0.25 0.30 ½ turn out (ccw) 1.0 kPa (*) 0.95 kPa (*) 2.5 kPa (*) 2.6 kPa (*) 10.
Replacement Parts List Replacement Parts List IMPORTANT: Only genuine authorized replacement parts should be used for the servicing and repair of this appliance. The instructions supplied with the parts should be followed when replacing components. For further information and servicing instructions, contact your nearest authorized service branch (contact details are as shown on the reverse of the front cover of this manual).
Replacement Parts List Chargrill 300mm - Main Assembly 25
Replacement Parts List Chargrill 300mm - Gas System Assembly Parts List ITEM 7 13 20 21 22 23 24 25 26 27 28 29 30 31 DESCRIPTION PART NO BURNER PIEZO - SIT SUPPLY PIPE BURNER SHIELD THERMOCOUPLE 320mm M9 x 1 GAS VALVE 21S SPARK ELECTRODE PILOT ASSY 3 WAY PILOT INJECTOR - 0.35mm - NAT GAS PILOT INJECTOR - 0.25mm - LPG / PROPANE / BUTANE PILOT INJECTOR - 0.60mm - TOWNS HT LEAD 250mm RING TERMINAL PILOT TUBE KNOB B-SEAL 8mm GAS PF 6" FLEXITUBE INJECTOR MOUNTING BUSH MAIN INJECTOR - 2.
Replacement Parts List Chargrill 300mm - Gas System Assembly 27
Replacement Parts List Chargrill 600mm / 900mm / 1200mm - Main Assembly Parts List ITEM 1 1a 1a 1b 1b 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 PART No.
Replacement Parts List Chargrill 600mm / 900mm / 1200mm - Main Assembly Bench Mount Option 29
Replacement Parts List Chargrill 600mm / 900mm / 1200mm - Gas System Assembly ITEM PART NO DESCRIPTION G594 G596 7 BURNER 227286 28 SUPPLY PIPE WA BBQ 227182 29 UNION BRASS CONICAL 1/2" BSPT 016044 30 MANIFOLD 31 PILOT BURNER KIT - BBQ 32 PILOT INJECTOR - 0.45mm - NAT. PILOT INJECTOR - 0.30mm - LPG / PROPANE / BUTANE. PILOT INJECTOR - 0.75mm - TOWNS.
Replacement Parts List Chargrill 600mm / 900mm / 1200mm - Gas System Assembly 31
Replacement Parts List Gas Regulators Gas Type Model G592 Nat. Gas LPG Butane Gas Regulators Part No. Description 228533 ½” BSP F/F Convertible. 228531 ¾” BSP F/F Convertible. 230185 ¾” BSP F/F Adjustable. G594 G596 G598 Town Gas ALL Gas Conversion Kits Gas Type to Convert to Model Australia / New Zealand Only UK Only Nat. Gas LPG Nat.
