Datasheet

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Hand Crimp Tool for Mini-Fit Sr. Crimp Terminals

Doc No: ATS-2002181600 Release Date: 10-19-17

UNCONTROLLED COPY

Page 1 of 6

Revision: A Revision Date: 10-19-17

HAND CRIMP

TOOL

Application Tooling

Specification Sheet

Order No. 200218-1600

FEATURES

A full cycle ratcheting hand tool ensures complete crimps

Ergonomically designed soft handles

Precisely designed crimping profiles with simple contact positioning

Easy handling due to outstanding force ratio

A-620 Class 2 compliant, as indicated on page 2

RoHS compliant

SCOPE

Products: 10.00mm (.394”) Pitch Mini-Fit Sr. Crimp Terminals, 10-12 AWG.

Terminal

Series No.

Terminal Order No.

Wire Size

Insulation Diameter

Strip Length



Reel

AWG

mm²

In.

42815

0010

42815

0011

10-12 N/A 3.50-5.30 .138-.209 7.49-8.51 .295-.335

42815

0012

42815

001

42815

018

42815

0019

42815

0114

42817

0010

42817

0011

10-12 N/A 53.50-5.30 .138-.209 7.49-8.51 .295-.335

42817

0012

42817

0018

42817

0110

42817

0111

42817

0112

42817

0114

42817

1014

42817

1114



Customer to cut off terminal from reel: 0.5mm (.020”) maximum

off

ab.

*Crimp terminals to stranded copper wire only.

DEFINITION OF TERMS

Type 4F

Summary of content (6 pages)

PAGE 1
Hand Crimp Tool for Mini-Fit Sr. Crimp Terminals HAND CRIMP TOOL Application Tooling Specification Sheet Type 4F Order No. 200218-1600 FEATURES % % % % % % A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio A-620 Class 2 compliant, as indicated on page 2 RoHS compliant SCOPE Products: 10.00mm (.394”) Pitch Mini-Fit Sr. Crimp Terminals, 10-12 AWG.
PAGE 2
Hand Crimp Tool for Mini-Fit Sr. Crimp Terminals CONDITIONS After crimping, the crimp profiles should measure the following (see notes on page 5): Terminal Series No. Insulation Crimp ▲ Conductor Crimp Wire Size Height Width (Ref) mm In. Height (Ref) mm In. mm 4.80 4.45 5.80 5.40 AWG mm2 mm In. 42815 42815 10 12 5.00 3.30 2.69-2.79 2.39-2.49 .106-.110 .094-098 3.95 3.85 .156 .152 42817 10 5.25 2.69-2.79 .106-.110 3.95 .156 Pull Force Minimum Profile In. N Lb. 10 .228 .
PAGE 3
Hand Crimp Tool for Mini-Fit Sr. Crimp Terminals 3. To move the locator, first rotate the locking tab down 90 degrees. 4. The locator should swing freely away from the tool. 5. The locator cover needs to be lifted to insert or remove a terminal. LOCATOR LOCATOR COVER Figure 3 LOCKING TAB Note This tool also has a hinged handle to aid in one-handed operation. 1. With the hand tool in the open position, push down on the ridged handle release tab on the inside of the hinged handle. HINGED HANDLE 2.
PAGE 4
Hand Crimp Tool for Mini-Fit Sr. Crimp Terminals Maintenance It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps: 1. Remove dust, moisture and other contaminants with a clean brush or a soft, lint-free cloth. 2. Do not use any abrasive materials that could damage the tool. 3. Make certain all pins, pivot points and bearing surfaces are protected with a thin coat of high-quality machine oil. Do not oil excessively.
PAGE 5
Hand Crimp Tool for Mini-Fit Sr. Crimp Terminals CAUTIONS: 1. Manually powered hand tools are intended for low-volume use or field repair. This tool is NOT intended for production use. Repetitive use of this tool should be avoided. 2. Insulated rubber handles are not protection against electrical shock. 3. Wear eye protection at all times. 4. Use only the Molex terminals specified for crimping with this tool.
PAGE 6
Hand Crimp Tool for Mini-Fit Sr. Crimp Terminals PARTS LIST Item Number 1 Order Number 200218-1675 Description Locator Quantity 1 RATCHET RELEASE SCREW 1 Figure 5 Application Tooling Support Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.