OVEN SERIAL NO. FG CODE 149 150 MANUAL No.Y-BX-01E 153 156 158 159 CONDENSER SERIAL No. _____________________________________(IF FITTED) In the event of an enquiry please quote these numbers. Store this document safely and ensure it is available at all times. Non-availability may affect the service or repair of your machine.
Bx oven range inc condenser 05-06 (12-07) RAC 2
ATTENTION IF OVEN FAILS TO HEAT UP WHEN FIRST CONNECTED TO A POWER SUPPLY OR DURING USE AT ANYTIME, PRESS RESET BUTTON(S) LOCATED INSIDE THE REAR BACK PANEL.
CONTENTS PAGE PART 1.0 Introduction 5 PART 2.0 Specifications 6 PART 3.0 Safety 7 PART 4.0 Installation 8 PART 5.0 Isolation 9 PART 6.0 Daily / Weekly Cleaning 10 PART 7.0 Ideal Operating Conditions 12 PART 8.0 CLASSIC Operation 14 Running preset programs PART 9.0 Programming 15 Creating and changing program values PART 10.0 PART 11.0 COLOUR Operation Programming 17 21 Creating and changing program values PART 12.0 Upload / Download 23 PART 13.
1.0 INTRODUCTION x A combination of clean industrial design and the latest technology, the MONO BX oven range is designed specifically to take the baking Industry’s standard trays. x The ovens in the range are of stainless steel construction and some have removable tray racks to aid cleaning. x The smaller ovens are designed to be stackable without separate support, so your business can grow without taking up more ground space.
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3.0 SAFETY In the interest of safety and efficient operation of the oven, it is essential that this manual should be made available to the operator before work is commenced. The following points should be observed and followed at all times. 1. The oven is designed for baking of bread, confectionery and savoury products only. DO NOT use it for any other items without consulting with MONO. 2. The oven must be allowed to cool before any form of cleaning is started. 3.
4.0 INSTALLATION 1. The oven should be connected to a wall isolator. 2. It is the customers’ sole responsibility to arrange adequate ventilation and it should be sufficient to ensure water does not condense on or around the oven. A 50mm gap is required at the sides and rear of this oven. Chimneys and evacuation ducts, fitted above mono ovens should be insulated. 3.
5.0 ISOLATION ELECTRICITY SUPPLY To stop the oven in an emergency, switch off electricity at the wall isolator.
6.0 CLEANING INSTRUCTIONS DAILY NOTE: BEFORE CLEANING ISOLATE OVEN FROM MAINS SUPPLY AND ALLOW TO COOL. x The equipment is to be cleaned daily using approved chloride–free cleaning fluid x Sweep any debris (after it has been allowed to cool) onto oven removable trays and remove for cleaning. x Brush down and wipe oven front, back and sides. x Wipe clean with a damp cloth that has been soaked in a solution of mild detergent and hot water, paying particular attention around control switches.
Ovens using 60cm x 40cm trays ( FG156 2 tray / FG158 4 tray) Open oven door and remove internal racking from sides of oven. (lift and unlatch racking). This allows access to hidden areas in the oven, which can be wiped with a damp cloth. Wipe down, and clean racking with damp cloth and replace. 4 tray ovens The inner door glass is hinged to enable cleaning of internal surfaces. To open, remove the two screws shown in the sketch below.
7.0 IDEAL OPERATING CONDITIONS x Room should be allowed for the door to open fully to allow easy loading and unloading of product without people coming in contact with hot surfaces. x Racks should be available to allow cooked products to cool safely. x Oven gloves should be available at all times. x It is the customers’ sole responsibility to arrange adequate ventilation and it should be sufficient to ensure water does not condense on or around the oven.
CLASSIC Bx CLASSIC Operating Instructions Bx oven range inc condenser 05-06 (12-07) RAC 13
8.0 BX‘CLASSIC’ OPERATING INSTRUCTIONS RUNNING PRE-SET PROGRAMS REFER TO CONTROL PANEL (SEE RIGHT) 1 Switch on power by pressing green button (1). 2 Select required program using UP/ DOWN scroll keys (2). 3 Press START key (3) to begin bake cycle. • Oven will heat to set temperature and display will flash actual temperature. • When set temperature is reached the display will stop flashing. The oven is now ready 4 Load product. Close door. 5 Press START key (3).
9.0 BX 'CLASSIC' PROGRAMMING INSTRUCTIONS CREATING PROGRAMS/CHANGING PROGRAM VALUES. Pre-set values for bake temperature; bake time, steam and (optional) damper may be modified at any point. CHANGING PROGRAM VALUES Use the UP/DOWN arrow keys (2) to select a program. Press the key associated with the required value (temperature (9), time (8), steam (7), damper (6)). A selection indicator will flash in the right hand side of the selected window.
COLOUR Bx COLOUR Operating Instructions Bx oven range inc condenser 05-06 (12-07) RAC 16
PROGRAM NAME FAN DWELL ½ OR FULL BAKE TEMPERATURE GRAPH OVEN TEMPERATURE BAKE TIME LEFT BAKE TIME GRAPH CONTROL BUTTONS Fig 6 Control Panel – BX COLOUR oven (TO BE USED IN CONJUNCTION WITH SECTIONS 10.0, 11.0 AND 12.
10.0 BXC OPERATING INSTRUCTIONS 1. Connect water ensuring there are no leaks. 2. Connect power to a suitable outlet. 3. Turn oven on by pressing green button, and the following screen will appear: Fig 1 4. Press (4) and program list appears (see fig 2). (If oven has not been programmed go to section 11 - programming). Fig 2 5. Highlight program required by pressing (2) = down list.
6. Start heating oven by pressing (4) for ½ load bake and (1) for full load, and the following screen will appear. (fig 3) Fig 3 To stop heating press stop (o) at any time. 7. When oven is ready, the following screen will appear (fig 4). Load product and press start (4) Fig 4 8. At the end of bake time, buzzer will sound, and (fig 5) will be displayed. Press stop (o) and remove product. Shut door to conserve heat.
9. This will now take you back to program screen (Fig 2). 10. To bake in pre-heated oven, select new program with keys 2 and 3. Follow instructions 6 – 8. NOTE: During heating (1) can be pressed at any time to check settings. (Press (1) or wait 10 seconds to return to previous screen). Until oven is up to temperature the display will show “ HEATING” when correct temperature is reached display will show “READY” the oven will keep to set temperature until bake is started.
11.0 BXC PROGRAMMING INSTRUCTIONS 1. Press stop (o) to get to first screen Fig 7 2. Press (2) for pass code screen Fig 8. Fig 8 3. Enter pass code (default 111111). Fig 9 will appear. Fig 9 4. Press (4) for ½ bake set-up or (1) for full bake set-up All parameters can now be set.
The oven is capable of six different phases per bake and if a lower number is required, bake time can be left at “0” to leave that phase inoperative. To move across the screen press (4) To move back press (1) To increase value of parameter press (3) To decrease value of parameter press (2) POWER LEVELS TEMPERATURE BAKE DURATION (minutes) STEAM DURATION (seconds) FAN CYCLES FAN DWELL (seconds) DAMPER DELAY (from start of bake phase) PROGRAM TITLE Press (6) to go up alphabet, press (5) to go down alphabet.
12.0 USING MONOLINK UPLOAD/DOWNLOAD SYSTEM SOFTWARE Equipment required: P.C. floppy disk drive 9 ways D-type serial port Windows 95-2000 Monolink up/download system Null modem cable (2 x 9 way D-type connector – both female) Approximately 2m long Section 1. Getting Started Connect the Null modem cable from the P.C (usually com 1) to the port on the control panel. Switch on your P.C and enter windows.
Section 2. Setting up 1. 2. 3. 4. Choose ‘Configure’ and scroll down to ‘Com port’ Then click on ‘Com 1’ oven type Next click on ‘Configure’ scroll down to oven Next click on ‘Rainbow Bxe’ Section 3. Writing programs on your Personal computer (P.C) Click on first box under the heading program list, (as can be seen in fig 2) enter your program name and select phase time, bake temperature, power level, steam time, fan cycles, fan dwell and damper delay.
Section 4. Saving Click on ‘file’ then scroll down to ‘save as’ and click on it, and the following box will appear, chose an appropriate drive and enter a suitable name for the file and press save. It is from this screen that the files are given they names: Figure 3 Section 5. To open, recall a folder and file To recall a file or folder first point and press the ‘file’ button, scroll down until ‘open’ is highlighted then click once more.
Section 6. Transferring files from your PC to your smartbake controller Before any file transfer can take place the folder you wish to transfer files from must be opened. To do this follows the instructions in section 5 to open, recall a file or folder.
If during either uploading or downloading, the communications error window opens, With the error message “Error in reply from controller” then check that the data transfer lead is connected correctly and that the oven is switched on and functioning normally. Downloading from Computer (P.C) Check that oven is switched on and that data transfer lead is properly connected, and that figure 5 is displayed.
13.0 MAINTENANCE x Check for frayed or bare cables. The machine must not be used if frayed or bare cables are visible. x Follow cleaning instructions. 14.0 BULB REPLACEMENT In the event of a bulb failure, Instructions on how to change a bulb are as follows: x Ensure oven is isolated from mains supply and allow to cool. x Remove screws (4 per light) and take glass off lamp unit. SCREWS x Remove bulb by unscrewing anticlockwise and replace with new bulb. x Refit glass front.
CONDENSER UNIT Bx oven range inc condenser 05-06 (12-07) RAC 29
INDEX INTRODUCTION PAGE 31 DIMENSIONS PAGE 32 SPECIFICATIONS PAGE 33 INSTALLATION PAGE 34 SAFETY PAGE 36 OPERATION PAGE 37 SPARES PAGE 38 ELECTRICAL INFORMATION Bx oven range inc condenser 05-06 (12-07) RAC SEE ELECTRICS MANUAL 30
INTRODUCTION The condenser can be fitted to any Bx oven or stacked Bx ovens as required. With thermostatic control it can be adjusted to operate in most ambiant temperatures. Simple water conection (washing machine type fitting) and a hose to drain are all that is required to operate efficiently. Steam is drawn from the fluepipe of the oven through a thermostatically controlled water cooled chamber and condenses to drain away.
DIMENSIONS Bx oven range inc condenser 05-06 (12-07) RAC 32
SPECIFICATIONS POWER 230volts, 1 phase, 50hz, 21watts Wired to oven electrical panel. WATER Washing machine type connection to normal water supply via steam water connection to oven(s).
INSTALLATION BEFORE INSTALLING ENSURE THAT ALL POWER IS DISCONNECTED AND THE OVEN IS COOL 1. Before fitting the main condenser assembly, insert blanking plug (1) into lower hole that will not be required for the hand of oven being used. 2. Connect tube (2) to the spigot and retain with worm-drive clip (3). NOTE If fixing holes are not present on the top sheet of the oven, they should be marked and drilled at this stage. Position condenser correctly and mark hole positions (centre of each slot ).
3. Place condenser in position ensuring that the tube (2) passes through the hole in the top of the oven and worm drive clip (4), then over spigot of the damper assembly on the oven. 4. Tighten worm-drive clip (4). 5. Fasten condenser unit to top of oven with M6 x 12mm long hex head screws and washers in 4 positions. (If holes have been drilled, nuts will have to be used also). 6. Connect wiring, depending on whether the oven is 4 tray or 10 tray, as shown in electrical section of this manual. 7.
SAFETY BEFORE INSTALLING ENSURE THAT ALL POWER IS DISCONNECTED AND THE OVEN(S) IS COOL 1. All repairs and maintenance of electrical units must be carried out by authorised electricians; even then, electrical access panels must not be opened unless the mains supply to the oven is isolated. 2. All connections to the oven must be made in accordance with the statuary requirements of the country of installation. 3.
OPERATION SETTING POSITION 1. 2. Ensure that the water is connected correctly and the oven power is on. The thermostat control should be adjusted to the required position. It is suggested that as a starting point the thermostat is set at 60. It can then be adjusted down if the performance drops or adjusted up if it is found that the water is being replaced too often.
SPARES INFORMATION FOR ENGINEERS USE ONLY. DO NOT ATTEMPT ANY ALTERATIONS.
CONDENSER UNIT MAIN PARTS Bx oven range inc condenser 05-06 (12-07) RAC 39
ITEM PART No.
THIS SECTION ONWARDS IS FOR TRAINED SERVICE ENGINEERS MONO Equipment Queensway, Swansea West Industrial Park, Swansea, SA5 4EB UK OR Tel. 01792 561234 Fax. 01792 561016 Email:mono@monoequip.com INSTALLATION ENGINEERS www.monoequip.com ONLY As it is our policy to improve our machines continuously, we reserve the right to change specifications without prior notice.
