MMK80 Go-kart Monster Moto, LLC 1001 S. Jupiter Rd. Garland, TX 75042 Monstermoto.com Phone: 855-833-6483 All rights reserved. © 2014 MADE IN CHINA Owner’s Manual This operator’s manual contains important safety information and maintenance information. Read it carefully before using this vehicle. Failure to follow the warnings contained in this operator’s manual could result in INJURY or DEATH. Keep this manual in a safe place. It is very important that this owner’s manual be reviewed by all riders.
PROBLEMS? DO NOT RETURN TO STORE! CALL US! Contents Warranty Information Introduction and Safety Messages Operating Controls 1 2-6 7- 10 Before Riding 11- 12 Basic Operation & Riding Technique 13 -14 Starting and Stopping the Engine 14 Braking Technique 15 Parking & Post-Ride Inspection 15 Maintaining your Go-kart 16 - 28 Maintenance Schedule 17 Component Locations 18 Fuel & Engine Oil 19 - 21 Air Filter 21 Spark Plug 22 Rear Brake Adjustment 23 Tires 24 - 25 Drive Chain 25 - 28
855-833-6483 OR EMAIL US AT info@monstermoto.
PROBLEMS? DO NOT RETURN TO STORE! CALL US! Introduction Your Monster Moto go-kart was designed as a recreational go-kart for off-road use by a single rider. This go-kart is ideal for younger riders with basic experience. Avoid operating this vehicle on paved surfaces including, but not limited to highways, parking lots, sidewalks and driveways. Never operate this or any designated off-road vehicle on a public street, road or highway where it will be in violation of local traffic laws and restrictions.
855-833-6483 OR EMAIL US AT info@monstermoto.com Important Safety Information Your personal safety, and the safety of those around you, is extremely important. Operating this gokart safely is an important responsibility. Monster Moto has provided operating procedures and other information with labels on your gokart and in this manual to help you make informed decisions about safety. This information will alert you to potential hazards that could harm you or others.
PROBLEMS? DO NOT RETURN TO STORE! CALL US! Important Safety Information A go-kart can provide many years of service and pleasure, provided you take responsibility for safety, properly maintain your go-kart and understand the challenges you may encounter while riding. This go-kart has been designed for younger riders; however, not all youngsters are physically and/ or emotionally prepared to ride.
855-833-6483 OR EMAIL US AT info@monstermoto.com Important Safety Information ! WARNING Take Time to Learn and Practice Even if you have driven other go-karts, take time to become familiar with how your Monster Moto go-kart works and handles. Practice in a safe area until you build your skills and get accustomed to this go-kart’s size and weight. ! WARNING Do Not Operate this Go-Kart at Night Lower visibility at night can greatly reduce a driver’s judgment.
PROBLEMS? DO NOT RETURN TO STORE! CALL US! Important Safety Information for Parents As a parent, your child’s safety is your first priority. Riding an off-road go-kart is very fun. However, bad decisions can result in injury. As a parent, you can prevent accidents by making informed decisions about if, when and how your child will ride. Always supervise your child when he/she is riding. Before you allow your child to ride, you need to decide if he/she is capable of riding.
855-833-6483 OR EMAIL US AT info@monstermoto.com Operating Controls and Component Locations When you ride a go-kart off-road, you need to be able to operate the throttle, brakes, and other controls without stopping to look at them. Please read this section carefully before you ride your go-kart. This section of the manual will describe the function, location, and operation of all the basic controls of your go-kart.
PROBLEMS? DO NOT RETURN TO STORE! CALL US! Attaching the Roll Bar, Flag & Front Bumper To attach the roll bar, follow the steps below: 1. Attach the plastic mounting caps on the ends of both bars. 2. Use provided allen screws to attach roll bar to brace. 3. Attach roll bar assembly to the frame using the provided allen screws. 4. Attach the two crash pads to the roll bar, above the seat. To attach the safety flag, follow the steps below: 1.
855-833-6483 OR EMAIL US AT info@monstermoto.com Operating Controls Fuel Valve The two way fuel valve is used to control the flow of fuel from the gas tank to the carburetor. The valve is located under the gas tank. Turning the fuel valve to the “ON” position before starting the engine allows fuel to flow from the tank to the carburetor. Turning the fuel valve to the “OFF” position after shutting off the engine stops the flow of fuel from the gas tank to the carburetor.
PROBLEMS? DO NOT RETURN TO STORE! CALL US! Operating Controls Pull Starter Cord The pull starter cord is used to start the engine and has a recoil mechanism to retract the cord after the engine has been started. It is located on the right side of the engine, directly behind the seat. Air Filter The air filter is used to keep dirt and large objects out of the engine’s air supply. It is located at the rear of the engine under the air filter cover.
855-833-6483 OR EMAIL US AT info@monstermoto.com Before Riding Before you ride, you must be absolutely sure that you and your go-kart are ready to ride. To help you get prepared, this section of the manual will discuss how to evaluate your riding readiness and how to perform our recommended pre-ride inspection of your go-kart. If you are a parent, please be sure you have read the section Important Safety Information for Parents on page 6.
PROBLEMS? DO NOT RETURN TO STORE! CALL US! Is the Go-kart Ready to Ride? Before each and every ride you take, it is extremely important that you inspect the go-kart and make sure any problems you find are corrected. A pre-ride inspection is a must because off-road riding can be very tough on the go-kart and you do not want to have a breakdown far from help.
855-833-6483 OR EMAIL US AT info@monstermoto.com Basic Operation & Riding This section of the manual gives basic information on how to begin riding your go-kart. In this section we will cover how to start and stop the engine, how to use the gas and brake pedal or steps you need to take when you are finished riding. To protect your new engine and enjoy optimum performance and service life, be sure you break-in your go-kart properly.
PROBLEMS? DO NOT RETURN TO STORE! CALL US! Starting & Stopping the Engine Starting Procedure (cont.) 3. Once the engine starts, warm up the engine by pushing and releasing the gas pedal slightly. 4. About 15 seconds after the engine starts, push the choke lever all the way to the left (fully off ). 5. If the engine idle is unstable, adjust the choke. The idle will smooth out as the engine gets warmer. Turn off the choke when idle stabilizes. High Air Temperature: 95 F (35 C) or above 1.
855-833-6483 OR EMAIL US AT info@monstermoto.com Braking Technique This section will cover basic braking technique for your go-kart. To slow or stop the gokart, press down on the brake pedal firmly and smoothly. Gradually increase your braking pressure as you feel it is needed. Generally, reduce your speed and complete your braking before you begin a turn. Avoid braking or quickly releasing the gas pedal while turning. Either of these actions may cause the wheels to slip.
PROBLEMS? DO NOT RETURN TO STORE! CALL US! Maintaining Your MMK80 Go-kart Keeping your go-kart in perfect operating condition is absolutely essential to your safety. It is also the best way to protect your investment, get maximum performance, avoid breakdowns and have more fun. To help keep your go-kart well maintained, this section includes a maintenance schedule for required servicing and step-by-step instructions on how to perform specific maintenance tasks.
855-833-6483 OR EMAIL US AT info@monstermoto.com Maintenance Schedule Regular inspection and service is required to keep your go-kart in safe and reliable riding condition. Below is a maintenance schedule showing when components need to be inspected or serviced. Some items on the list can be performed with basic mechanical skills and hand tools and others are more extensive procedures requiring special training, tools and/or equipment.
PROBLEMS? DO NOT RETURN TO STORE! CALL US! Component Locations Disc Brake Fuel Shut Off Gas Cap Air Filter Carburetor Oil Fill Tension Bolts 18 Oil Drain
855-833-6483 OR EMAIL US AT info@monstermoto.com Basic Maintenance Procedures See Monstermoto.com for basic maintenance and service videos. Fuel Recommendation The engine in your go-kart has been designed to run on any gasoline with a pump octane rating of 87 or higher. Most service stations will display the octane rating above each pump. Although it is not required, Monster Moto recommends using premium gasoline with a 92 octane rating or higher to ensure maximum performance and reliability.
PROBLEMS? DO NOT RETURN TO STORE! CALL US! Basic Maintenance Procedures Engine Oil Recommendation SAE 10W-30 is recommended for use in most climates. See the oil/air temperature chart to help you choose the best oil for your climate: SAE Viscosity Grades AMBIENT TEMPERATURE ! CAUTION Your go-kart does not need oil additives. Only use the recommended oil. Do not use oils with graphite or molybdenum additives or oils displaying the API circular logo that is labeled “energy conserving”.
855-833-6483 OR EMAIL US AT info@monstermoto.com Basic Maintenance Procedures Changing Engine Oil 1. 2. 3. 4. 5. Park the go-kart on a firm level surface. Remove the oil fill cap/dipstick. Place an oil drain pan under the engine. Unscrew and remove the oil drain bolt. Once most of the oil has drained, move the go-kart from side to side to drain out any remaining oil. 6. Examine the sealing washer for damage and replace if any damage is present. 7.
PROBLEMS? DO NOT RETURN TO STORE! CALL US! Basic Maintenance Procedures Spark Plug Maintenance A fouled (dirty) spark plug can cause your go-kart to run poorly and lose performance. Follow the steps below to inspect, clean and/or replace the spark plug if needed. 1. Clean any dust and dirt from around the spark plug base. 2. Disconnect the spark plug cap. 3. Remove the spark plug using a 19mm socket or wrench. 4. Using the photos below for reference, examine the plug to determine its cleanliness.
855-833-6483 OR EMAIL US AT info@monstermoto.com Basic Maintenance Procedures Bleeding Rear Brakes If your go-kart will no longer stop safely or the pedal feels “mushy” when applying the brakes, you will need to bleed the brakes. This section will walk you through the process to properly bleed the brakes. 1. Locate the bleed valve on the rear brake and and connect a hose. The hose needs to be long enough to extend into a small container partially filled with brake fluid.
PROBLEMS? DO NOT RETURN TO STORE! CALL US! Basic Maintenance Procedures Tire Air Pressure Properly inflated tires will provide you with the best combination of handling, tread life, and riding comfort. Generally speaking, underinflated tires will wear unevenly and adversely affect handling. Underinflated tires are also more likely to fail from being overheated and can cause wheel damage on rocky terrain.
855-833-6483 OR EMAIL US AT info@monstermoto.com Basic Maintenance Procedures Tire Repair If your tire has been punctured, repair or replace it immediately. You may repair the with a patch, but it will never be as durable or reliable as a new tire. If you need a replacement tire, purchase genuine Monster Moto parts or another tire the same size. ! WARNING Do not attempt to replace the tire if you do not have the proper tools. Using improper tools can result in damage to the tire or steel rim.
PROBLEMS? DO NOT RETURN TO STORE! CALL US! Basic Maintenance Procedures Drive Chain Inspection (cont.) Use the diagram below to determine if the sprockets need to be replaced. Never use a new chain with a damaged or worn sprocket. Damaged Teeth REPLACE Worn Teeth REPLACE NOTICE Use of a new chain on worn sprockets will cause rapid chain wear.
855-833-6483 OR EMAIL US AT info@monstermoto.com Basic Maintenance Procedures Drive Chain Adjustment Your Monster Moto MMK80 go-kart uses a jack-shaft plate to transfer power from the engine to the rear wheel. This set-up requires use of two drive chains, both of which need to be maintained in order to keep your go-kart operating smoothly. We will cover how to properly adjust chain tension and maintain the drive train to achieve the most life out of your product.
PROBLEMS? DO NOT RETURN TO STORE! CALL US! Basic Maintenance Procedures Drive Chain Lubrication Proper chain lubrication is essential to maintaining proper operating life for the go-kart drive train. Remove the engine chain guard cover and raise the rear of the go-kart so the rear wheel turns freely. Make sure to put the go-kart on blocks. With the go-kart raised, slowly spin the rear wheel and spray with a high quality chain lubricant.
855-833-6483 OR EMAIL US AT info@monstermoto.com Troubleshooting Engine does not start or is hard to start 1. Examine the Carburetor - Be sure there is fuel flowing into the carburetor. Is there fuel flowing into the carburetor? No - Clogged fuel hose/line or clogged fuel filter - Clogged or closed fuel valve - Clogged fuel cap vent - Sticking or stuck carburetor float Yes - SEE STEP 2 2. Examine the Spark Plug - Remove the spark plug and inspect.
PROBLEMS? DO NOT RETURN TO STORE! CALL US! Troubleshooting Engine Lacks Power 1. Examine the Drivetrain - Raise the wheel off the ground and spin by hand. Does the wheel spin freely? No - Brake dragging, improperly mounted brake pads - Worn or damaged wheel bearings - Bent axle Yes - SEE STEP 2 2. Check the Tire Pressure - Use a tire pressure gauge to check the tire pressure of each tire.
855-833-6483 OR EMAIL US AT info@monstermoto.com Troubleshooting Engine Lacks Power (cont.) 8. Engine Condition Inspection - Accelerate rapidly and ride at high speed. Does the engine knock? No - See your Authorized Monster Moto Service Center to have your go-kart serviced. Yes - Worn piston and cylinder (replace engine) - Wrong type of fuel (octane rating) - Lean fuel mixture - Excessive carbon buildup in the combustion chamber Poor Performance at Idle & Low Speed 1.
PROBLEMS? DO NOT RETURN TO STORE! CALL US! Troubleshooting Poor Performance at High Speed 1. Examine the Fuel Line - Disconnect the fuel hose at the carburetor. Is there fuel flowing freely? No - Clogged fuel hose/line or clogged fuel filter - Clogged fuel valve Yes - SEE STEP 2 2. Carburetor Inspection - Disassemble the carburetor and check for clogs. Was the carburetor clogged and dirty? No - See your Authorized Monster Moto Service Center to have your go-kart serviced.
855-833-6483 OR EMAIL US AT info@monstermoto.com Resolving the Unexpected General Guidelines If you encounter trouble during a ride, the first thing you should do is stop as soon as it is safely possible. Do not continue to ride if you have a flat tire, if you hear an unusual noise or if your go-kart just does not feel right. If you continue to ride, you may cause more damage to the go-kart and endanger your own safety. After you stop, take time to carefully look over your go-kart and identify the problem.
PROBLEMS? DO NOT RETURN TO STORE! CALL US! Resolving the Unexpected If You Have a Flat Tire How you handle a flat tire on the trail will depend on the severity of damage to the tire and what tools and supplies you keep with you. If you have a slow leak or a minor puncture, there are two ways you can try to make a temporary repair: 1. Use an aerosol tire sealer to seal the puncture and inflate the tire. You can do this without removing the wheel. 2. Use a patch kit to repair the hole in the tire.
855-833-6483 OR EMAIL US AT info@monstermoto.com Emission Control System Warranty Statement YOUR WARRANTY RIGHTS AND OBLIGATIONS The U.S. Environmental Protection Agency and MONSTER MOTO, LLC (hereinafter “MONSTER MOTO”) are pleased to explain the emission control system warranty on your 2014 Off-Road Motorcycle.
PROBLEMS? DO NOT RETURN TO STORE! CALL US! Emission Control System Warranty Statement YOUR WARRANTY RIGHTS AND OBLIGATIONS (cont.) II. Limitations This Emission Control System Warranty shall not cover any of the following: A. Repair or replacement as a result of (a.1 accident, (a.2) misuse, (a.3) repairs improperly performed or replacements improperly installed, (a.
855-833-6483 OR EMAIL US AT info@monstermoto.com Register your Monster Moto MMK80 go-kart so that we can provide you with the fastest solutions to any problems you may have with your product and so we can keep you up to date regarding any product updates. Fill out registration form on the next page, and mail it to: Monster Moto 1001 S. Jupiter Rd. Garland, TX 75042 Or go online to: www.monstermoto.com and fill out the registration form online.
MMK80 Go-kart Product Registration Please complete and mail this card within 10 days of initial purchase or register online at Monstermoto.com.
