Use and Care Manual

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26
Basic Maintenance Procedures
Use the diagram below to determine if the sprockets need to be replaced. Never use a new chain with
a damaged or worn sprocket.
Drive Chain Inspection (cont.)
NOTICE
Use of a new chain on worn sprockets will
cause rapid chain wear.
Damaged Teeth
REPLACE
Worn Teeth
REPLACE
GOOD
If you have been riding in extremely muddy or dusty conditions, the drive chain should be removed
and cleaned before you apply lubricant. Follow the procedure below to remove and clean or replace
the drive chain with a new one.
Drive Chain Removal, Cleaning & Replacement
1. Remove the master link retaining clip (1)
with needle nose pliers. Do not bend or
twist the clip. Remove the master link and
remove the drive chain.
2. Clean the drive chain with a non-flammable
solvent such as kerosene or mineral spirits -
not gasoline - and allow it to dry.
3. Inspect the drive chain for possible wear or
damage. Replace the drive chain if it has
any damaged rollers, loose fitting links or
otherwise appears unserviceable.
4. Inspect the sprockets for wear or damage.
Monster Moto recommends that you
replace the sprockets when you install a
new drive chain.
5. Pass the chain over the sprockets and join the ends of the chain with the master link. For ease of
assembly, hold the chain ends against adjacent rear sprocket teeth while inserting the master link.
Install the master link retaining clip so that the closed end of the retaining clip will face the
direction of forward wheel rotation.
6. Lubricate the chain.
The master link is the most critical element of drive chain security. Master links are reusable, as long
as they are in excellent condition. We recommend installing a new master link when you install a
new drive chain. You may find it easier to install a new chain by connecting it to the old chain using a
master link and pulling the old chain to position the new chain on the sprockets.
(1)