TM Featuring the Burner Tested and Listed by Omni-Test Laboratories, Inc. Beaverton, Oregon Report # 028-S-20b-1 ANSI Z21.88, CSA 2.33 MR8, CAN/CGA 2.17-M91 • Built-In Direct Vent Fireplace • Natural Gas or Propane • Residential or Mobile Home WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency, or the gas supplier.
Introduction 2 Introduction We welcome you as a new owner of a Fireplace Xtrordinair gas fireplace. In purchasing a Fireplace Xtrordinair you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Fireplace Xtrordinair is one of the finest home heaters the world over. This manual will explain the installation, operation, and maintenance of this fireplace.
Table of Contents Introduction Finalizing the Installation Introduction & Important Information................2 1 Glass Frame Removal (& installation).............27 2 Log & Coal Installation ................................29 3 Leak Test.................................................31 4 Replace the Glass .....................................31 5 Faceplate Installation .................................31 6 Pilot Adjustment (if necessary).....................
Safety Precautions 4 • IF YOU SMELL GAS: * * * * * Do not light any appliance Extinguish any open flame Do not touch any electrical switch or plug or unplug anything Open windows and vacate building Call gas supplier from neighbor's house, if not reached, call fire department • This unit must be installed by a qualified installer to prevent the possibility of an explosion. Your dealer will know the requirements in your area and can inform you of those people considered qualified.
Safety Precautions AA A A AAA AA AA AA AA AAA A AA A A AAA AA A A AAA • AA AA AA AA A 5 Do not place clothing or other flammable items on or near the heater. Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near it. • Light the heater using the built-in piezo igniter. Do not use matches or any other external device to light your heater.
Features and Specifications 6 Features: - Works During Power Outages (millivolt system) - High Efficiency - Optional Thermostat or Remote Control - Realistic "Wood Fire" Look - Quiet Blower for Effective Heat Distribution - Convenient Operating Controls - Variable-Rate Heat Output - Low Maintenance Installation Options: - Residential or Mobile Home - Straight or Corner Placement - Flush or Recessed Face - Raised or Floor Hearth - Internal or External Chase - Horizontal or Vertical Vent - Power Heat Duct
Installation (for qualified installers only) Installation Warnings: ! ! ! ! ! ! ! Failure to follow all of the requirements may result in property damage, bodily injury, or even death. This heater must be installed by a qualified installer who has gone through a training program for the installation of direct vent gas appliances. This appliance must be installed in accordance with all local codes, if any; if not, in U.S.A. follow ANSI Z223.1 and NFPA 54(88), in Canada follow B-149.
Installation 8 (for qualified installers only) Fireplace Placement Requirements Minimum Framing Dimensions A 1/2" clearance is required along the sides and back of the fireplace. The 1/2" stand-offs on the sides and 6-1/4" stand-offs on the top of the fireplace are designed to separate the fireplace from the framing members. These stand-offs may contact the framing members but no material may be placed between the stand-offs.
Installation (for qualified installers only) Corner Installations A typical 45° installation uses the minimum framing dimensions shown in the illustration below (NOTE: all clearances still apply). 14-1/2" AAAAAAAAAAAA AAA AAA AA AA AAAA AAAA AAAA A 46-1/4" 12-3/4" Fireplace (includes 1/2" standoffs) 19-5/8" 43" 65-1/2" 11-1/4" Raised Fireplaces • The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace (250 Lbs.) and vent.
Installation 10 (for qualified installers only) Hearth Requirements Floor Mounted Fireplaces SIDE VIEW The hearth must tuck underneath this ledge. AA AA A AAAAAAA AAAAAAAA AAAAAAAAAAAA Face Tile, Marble, Brick, or other AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA Non-Combustible Fireplace 3/8" Thick Tile Base of Fireplace 1/2" Cement Board 1" Decorative Trim (may be combustible) Min. 3/4” Max.
Installation 11 (for qualified installers only) Facing Requirements NOTE: The combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual. Ad WARNING: Do not use adhesive to secure the cement board or facing. The high temperatures of the fireplace may cause adhesives to emit odors.
Installation 12 (for qualified installers only) Facing Detail AAAAA AAAAA AAAAA AAAAA AAAAA AAAAA AAAAA AAAAA AAAAA AAAAA 1-3/8” Rectangular Faces 1/4" Arch Faces 3/8” Architectural Faces NOTE: The overlap is 1-1/2" along the top of the face. AAAAA AAAAA AAAAA AAAAA AAAAA Face Glass Access Door 1" 1/2" Air Space Do not tuck tile underneath the face on the bottom (there will be a 1/2" air space below the access door). You may do this on the sides and top, but not on the bottom.
Installation 13 (for qualified installers only) Face Dimensions Classic Arched (Gold, Black, or Artisan*) Rectangular Bevel Face (Black or Gold) Architectural Faces (French Country, Arts & Crafts, Art Deco, or Neo-Classical) 5" Radius = 35” 29" Access Door 29-3/8” 27-1/2” 36” Access Door 38” 36-1/4” * Artisan faces may vary slightly in size due to the forging process.
Installation 14 (for qualified installers only) Facing and Hearth Examples AA AA AA AA AA AA AA AA AA AA AAAAAAAAA AA AA AA AA AA AA AAAAAAAAAAAAAAAAAA AAAAAAAA AA AA AA Side View Face Fireplace SUGGESTION: If using a hearth, make your platform height a dimension that will accommodate the size tiles you are using and the 1" between the base of the fireplace and the bottom of the face.
Installation (for qualified installers only) 15 Facing and Hearth Examples (continued) AA AA AA AA AA AA AA AAAAAAAAAAAAAAAAA AAAAAAAA Side View 36 DV Fireplace Face 1/2" Cement Board & 3/8" thick tile (tucked behind the face) 3/8" Thick Tile 1/2" Cement Board 1" Wood Sub Floor Base of Fireplace Three-Dimensional View Face NOTE: When hearth installation is correctly completed, there will be a 1/2" air space below the access door on the face.
Installation 16 (for qualified installers only) Mantel Requirements • The combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual. Combustible Mantels Combustible Mantel Max. Mantel Depth is 8” 24 22 ” Min ”M .A in. r Re ch Fa ct.
Installation (for qualified installers only) 17 Vent Requirements ! The vent must maintain the required clearance to combustible materials to prevent a fire (see “Clearances” below). Do not fill air spaces with insulation. ! The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use it's own separate vent system.
Installation 18 (for qualified installers only) Vent Installation • In addition to the requirements below, follow the requirements provided with the vent.
Installation (for qualified installers only) 19 Approved Vent Configurations Restrictor Position • A vent restrictor is built into the appliance to adjust the flow rate of exhaust gases. This ensures proper combustion for all vent configurations. Depending upon the vent configuration, you may be required to adjust the restrictor position. The charts for acceptable vent configurations detail the correct vent restrictor position.
Installation 20 (for qualified installers only) Vertical Terminations with 0, 2, or 4 45° Offsets using 6-5/8” Dia. Vent • Use 6-5/8” diameter co-axial vent • A Maximum of Four 45° Elbows May be Used • 10' Minimum System Height (with or without offsets) • 40' Maximum System Height • 12’ 8” Maximum Horizontal Offset Offset Length None 1' Section 2' Section 3' Section 4' Section Vertical Rise Offset Length Hor. Offset 5" 1' 1' 9" 2' 5" 3' 2" Vert.
Installation 21 (for qualified installers only) 10' (max) The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position. 12' (max) 10 feet 0 feet Use a single 90° elbow (NOTE: an additional 45° elbow may be used on the horizontal run).
Installation 22 (for qualified installers only) Vertical Terminations with Two or Three 90° Elbows Using 6-5/8” Dia. Vent 40' (max) 35 feet 30 feet 25 feet 20 feet 15 feet 25'(max) 20 feet 15 feet 10 feet 5 feet 0 feet The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position.
Installation 23 (for qualified installers only) Horizontal Terminations using 8” Diameter Vent 20' (max) 25' (max) 20 feet 15 feet 10 feet 5 feet 0 feet The termination must fall within the shaded area shown in the chart. Use the indicated restrictor position.
Installation 24 (for qualified installers only) Termination Requirements (see the illustration below) A Minimum 9" clearance from any door or window B Minimum 12" above any grade, veranda, porch, deck or balcony C Minimum 12" from outside corner walls D Minimum 12" from inside corner walls Roof Surface 11” Min. 6” Min.
Installation (for qualified installers only) 25 Gas Line Requirements ! The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI 223.1 and the requirements listed below. ! The fireplace and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig. For pressures under 1/2 psig, isolate the gas supply piping by closing the manual shutoff valve.
Installation 26 (for qualified installers only) Electrical Connection ! Make sure the household breaker is shut off prior to working on any electrical lines. ! The fireplace must be properly grounded in accordance with local codes (or ANSI/NFPA 70-1987) • The electrical line must be 14 gauge, and supply 120 Volts at 60 Hz (2 Amps) 1 Follow the directions below to connect power to the fireplace. Remove the cover from the fireplace junction box.
Finalizing the Installation 1 27 Remove the glass frame (and arch covers) following the directions below. Warning: The appliance must be completely cool before removing the glass. Note: If using an arch face, attach the arch covers after re-installing the glass. Spring Pin a Open the four latches holding the glass frame in place (start with the bottom two) - follow the directions shown to the Insert the 1/4” key into the spring pin. Top of Firebox right. Glass Twist 1/4 turn.
Finalizing the Installation 28 Glass Frame Removal (continued) - Spring Pin Installation The spring pin can come loose from the latch assembly. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the spring pin if it becomes loose. To re-install the spring pin, first insert this end into a 1/4” key. NOTE: The spring pins can be installed with the glass frame in place or removed. Insert the spring pin into this bracket with the pins aligned vertically.
Finalizing the Installation 29 ? If converting to propane or using the firebacks, do so now before installing the logs (page 43 and 54). 2 Install the log set following the directions below. Step 1 Install the logs (see the illustration below). AA Place the rear log on the two platforms at AA A A AA AAA the rear of the firebox. AA AA These pins insert into the holes in the log. AA AA AA AA AA Place the front logs on top of the burner.
Finalizing the Installation 30 Step 2 Install the twigs and ember chunk (see the illustration below). Place the left and right twigs as shown. AA AA AA AA AA AA AA AA AA AA AA A AAAA AA AAAA AA AA AA AA Place the ember chunk as shown. Step 3 Install the embers along the front of the burner (see the illustrations below). Do not place the embers over the burner holes. Front View Side View ! We recommend you purge the gas line at this time (with the glass removed).
Finalizing the Installation 31 4 Replace the glass frame (and arch covers when using arched faces - see page 27). 5 Install the faceplate following the instructions included with the faceplate. ! ACID WASH WARNING: Before installing the faceplate, make sure any masonry that has been treated with acid wash has been properly neutralized (this is used primarily with brick faces). Acid wash (muriatic acid) is used to remove excess mortar.
Finalizing the Installation 32 8 Turn the flame adjust knob to its highest position - the flames should be approximately 10" tall. Check the flame on low position. The flames should burn off of each burner hole. If the heater does not work correctly, contact your dealer for a remedy. FINE TUNING THE EMBER-FYRE™ BURNER Each installation is affected by altitude, vent configuration, and fuel quality. Because of this, the restrictor and air shutter may need to be fine tuned to each installation.
Operation 33 Before You Begin ! Read this entire manual before you use your new fireplace (especially the section "Safety Precautions" on pages 4 & 5). Failure to follow the instructions may result in property damage, bodily injury, or even death. Location of Controls - See explanation below The pilot flame is located below the rear log. An instruction card for operating the fireplace is attached to the inside of the fireplace here. Replace it for easy reference.
Operation 34 Starting The Pilot Flame a The pilot flame is required to ignite the main burners (it also plays a safety role). It should be left on once lit. It will stay lit unless the gas control valve is turned to "OFF". However, the pilot will go out if the gas is shut off, the propane tank runs out (or low) or if the stove malfunctions. If the pilot turns off frequently, call your dealer for information.
Operation 35 Starting the Fireplace for the First Time + Burn the heater at a high setting with the blower off for an extended period (up to 48 hours). This will cure the painted surfaces. Fumes from the paint curing and oil burning off the steel will occur. This is normal. We recommend opening a window to vent the room. + Condensation may appear on the glass each time you start the fireplace - this is normal. + Blue Flames will occur on the fireplace when it first comes on.
Operation 36 Adjusting the Blower Speed The internal blower helps transfer the heat from the fireplace into the room. It will not turn on until the fireplace is up to temperature (approximately 10 minutes after starting). See the illustration below for instructions on adjusting the blower speed. OFF HI LO BLOWER CONTROL Blower Knob Turn the knob all the way counter-clockwise to turn the blower off. One click clockwise turns the blower to high speed.
Maintenance 37 Maintaining Your Fireplace's Appearance ! Fingerprints or other marks left on the optional gold surface may become etched in place if they are not wiped clean prior to turning the fireplace on. Clean the gold with denatured alcohol and a soft cloth (with the fireplace cool). Other cleaners may leave a film that may become etched into the gold. Yearly Service Procedure ! Failure to inspect and maintain the fireplace may lead to improper combustion and a potentially dangerous situation.
Maintenance 38 Troubleshooting Table Problem: Pilot Will Not Light Main Burners Will Not Start Remote Control Does Not Work Thermostat Does Not Work Fireplace Will Not Distribute Heat Possible Cause: Don't Call for Service Until You: A gas shut off valve is turned off Check all gas shut off valves The gas control knob isn't turned to "PILOT" See "Starting the Pilot Light" Step C The valve control knob isn't pushed in See "Starting the Pilot Light" Step C The igniter wasn't pressed repeatedly
Maintenance 39 How this Fireplace Works ! This fireplace was designed with safety as the primary concern. Many of the components inside this fireplace are for safety purposes. Therefore, only certified gas service technicians should service this fireplace. What Turns the Main Burners On and Off When heated, the thermopile generates electricity (a very small amount measured in "Millivolts"). This electricity is used to operate the main burners.
Maintenance 40 Wiring Diagram Millivolt Wiring (for gas control valve) Piezo Igniter Optional Thermostat Optional Remote Control Thermocouple Red AA Brown On/Off Switch Thermopile Copper Co-Axial Wire Orange Spark Electrode Pilot Hood Red White 120 Volt Wiring Optional Power Heat Duct Power Supply Ground (attached to fireplace) Ground (green) Ground (green) Common (white) Common (white) Hot (black) Hot (black) Rheostat Junction Box Green Green Power In Molex Connector Optional Power
Travis Industries Direct Vent Vented Gas Fireplace Heater Fireplace Xtrordinair 36 DV XL The 36 DV XL is designed to operate on natural gas, or propane (LPG). THIS APPLIANCE IS FACTORY SET FOR USE WITH NATURAL GAS. For conversion to Propane (LPG) use factory supplied kit. See owner’s manual for information on making these changes. WARNINGS: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.
Limited 7 Year Warranty 42 To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed Warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this gas appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.
Optional Equipment (for qualified installers only) 43 LP Conversion Instructions Install the conversion kit prior to installing the gas line to ensure proper gas use. 1 Remove the glass (see page 27). Remove the logs and coals (if installed - page 28) 2 Remove the burner (see illustration below). b a Remove the firebox floor. Lift the pilot hood off the pilot assembly (you may need to pull hard to remove). AA AA AA AA AA AAA AA AAA AAA WARNING: The burner is fragile handle it with care.
Optional Equipment 44 3 (for qualified installers only) Follow the directions below to replace the orifices. a Slide the air shutters all the way to the left. Rear Orifice AA AA AA AA Front Orifice Manifold b c Use a 1/2” open end wrench to unscrew both orifices. 1/2" Wrench Apply thread sealant to the LP orifices prior to installation. Use the chart below to identify the correct orifices.
Optional Equipment 5 Install the logs and embers. 6 Replace glass and face. (for qualified installers only) 45 a Remove and discard the three screws using a slotted screwdriver of Torx T-20. Slotted Screwdriver (or T-20 Torx) b Remove and discard the regulator, diaphram, spring and center post. 7 Remove the regulator from the front of the gas control valve. Replace with the propane regulator, using the new gasket and screws included with the regulator.
Optional Equipment 46 POWER HEAT DUCT (for qualified installers only) (part # 98500769) The optional heat duct allows the fireplace to transfer heat to separate locations in the home. One or two ducts may be used. Installation should take place prior installing drywall. Warning: This kit must be installed as specified in these instructions. Do not modify any component.
Optional Equipment • (for qualified installers only) 47 Attach the blower box to the framing or floorboards of the home following the instructions below. Wall or Ceiling Mounting Cut a hole between wall framing members for the blower assembly. a 5-1/4" AA AA AA AAAA AA AA AAAA AA AA b Attach the wall mounting brackets to the blower box.
Optional Equipment 48 • (for qualified installers only) Attach the starter ring to the fireplace following the directions below (use the most convenient side). 1/4" Nutdriver Starter Ring Remove and discard the cover plate. Bend the tabs on the bottom of the starter ring up to lock it in place. • Install the air duct. Each section, when joined, must be attached with three screws and duct tape (U.L. 181A-P or equivalent). Secure the duct if it is in an area where it may sag or become dislodged.
Optional Equipment • AA AA AA AA AA (for qualified installers only) 49 Attach the grill (and wall adapter, if necessary). Screws (included with this kit) A A A A A A Wall Adapter (for use when the blower box protrudes from the wall primarily on 2 x 4 walls) Grill Phillips Screwdriver WIRING INSTRUCTIONS Warning: All wiring should be done by a qualified electrician and shall be in compliance with local codes and with the current National Electric Code ANSI/NFPA 70 (in the U.S.
Optional Equipment 50 • (for qualified installers only) Follow the directions below to wire the blower box. a b Remove the cover from the blower box. Standard Screwdriver Phillips Screwdriver Insert sheathed cable through the cable clamp. After the wires have been connected tighten the clamp to secure the cable. c Attach the hot (black) and common (white) wires to the leads coming from the wires (use wire nuts).
Optional Equipment • (for qualified installers only) 51 Run the free wire from the rheostat junction box to the fireplace. Follow the directions below to connect the heat duct circuit to the fireplace. a Remove the cover from the fireplace junction box. c 1/4" Nutdriver Note: you may need to loosen this cable clamp to ease removal of the cover plate. Insert the sheathed cable from the rheostat through a cable clamp and push the cable clamp into the knock-out hole to secure it in place.
Index 52 Approved Vent Configurations..........................18 Adjusting the Blower Speed..............................35 Adjusting the Flame Height ...............................34 Air Shutter Adjustment......................................31 Altitude Considerations.....................................16 Blower Control..................................................35 BTU Input.........................................................5 BTU Output.....................................................
