language USE AND MAINTENANCE MANUAL TRANSLATION OF THE ORIGINAL INSTRUCTIONS – ENGLISH SX-RANGE GE SX-6000 YDM GE SX-6500 YDT • • • • Gruppo Elettrogeno Generating Set Groupe Electrogene Grupos Electrógenos M A D E • • • • Stromerzeuger • Skupina generátoru Grupo Gerador Генераторная Установка Stroomaggregaten I N I T A L Y Codice Code Code Codigo Kodezahl Código Код Code Kód CC0P60129003 Edizione Edition Édition Edición Ausgabe Edição Издание Editie Edice 01.
REV.0-01/20 INDEX M1.1 M1.4 M2 M2.1 M2.5 INTRODUCTION....................................................................................................................... PAG. CE MARK................................................................................................................................. PAG. SYMBOLS AND SAFETY PRECAUTIONS.................................................................................... PAG. WARNINGS.............................................................
The Manufacturer shall not be liable for ANY USE OF THE PRODUCT OTHER THAN THAT PRECISELY SPECIFIED IN THIS MANUAL and is thus not liable for any risks which may occur as a result of IMPROPER USE. The Company does not assume any liability for any damage to persons, animals or property. Our products are made in conformity with the safety norms in force, for which it is advisable to use all these devices or information so that the use does not bring damage to persons or things.
M 1.4 REV.7-02/14 CE MARKING GENERATING SETS ENGLISH ENGLISH Any of our product is labelled with CE marking attesting its conformity to appliable directives and also the fulfillment of safety requirements of the product itself; the list of these directives is part of the declaration of conformity included in any machine standard equipment. Here below the adopted symbol: CE marking is clearly readable and unerasable and it can be either part of the data-plate.
DANGER - The symbols used in this manual are designed to call your attention to important aspects of the operation of the machine as well as potential hazards and dangers for persons and things. Moreover, this symbolism intends to draw your attention with the aim to give you indications for a correct use and, as a result, to obtain a good operation of the machine or equipment used. ! HIGH VOLTAGE - Attention High Voltage.There can be parts in voltage, dangerous to touch.
FIRST AID. In case the operator shold be sprayed by accident, from corrosive liquids a/o hot toxic gas or whatever event which may cause serious injuries or death, predispose the first aid in accordance with the ruling labour accident standards or of local instructions.
• Do not replace the tires with types different from the original ones. • Check that the brakes and the optical signaling of the trailer are working properly. • Verify that the bolts of the wheels are in place and well tightened. • Do not park the machine (on trailer or site tow) on a steep slope. For the stops, not followed by a work session, always engage the parking brake and / or block the wheels by means of wheel chocks. • Do not tow the trailer on bumpy roads.
ADDITIONAL PRECAUTIONS FOR LIGHTING TOWERS ! ATTENTION The lighting towers is designed to be used with a generating set or with a fixed mass on its base. The weight and positioning of the generating set on the base are essential for the safety of the lighting tower. Failure to comply with this provision causes a serious danger of tipping or instability during operation and during handling with site tow If necessary, contact the service.
M 0 REV.0-01/20 DESCRIPTION OF THE MACHINE The generating set is a unit which transforms the mechanical energy, generated by combustion engine, into electric energy, through an alternator. The model GE SX-6000 / GE SX-6500 is a compact diesel generating set, is easily transported using a trolley. ENGLISH The recessed control panel houses the sockets and machine controls. Suitable for a wide range of uses in general construction, equipment rental, events and standby applications.
0.1 REV.1-11/14 RECORDING DATA The manual is for the range of machines indicated on the front cover. With the scope to facilitate the search of the spare parts and maintain information of the bought machine, is necessary to record some data. 1. 2. 3. 4. 5. 6. 7. 8. Model of machine Serial number of the machine Serial number of the engine Name of the dealer where bought the machine Address of the dealer Phone number of the dealer Date of the bought machine Notes ENGLISH RECORDING DATA 1. 2. 3. 4. 5.
! M 3 REV.1-02/04 MACHINE UNPACKING NOTE + Be sure that the lifting devices are: correctly mounted, ENGLISH ENGLISH adequate for the weight of the machine with it’s packaging, and conforms to local rules and regulations. When receiving the goods make sure that the product has not suffered damage during the transport, that there has not been rough handling or taking away of parts contained inside the packing or in the set.
NOTE Transportation must always take place with the engine off, electrical cables and starting battery disconnected and fuel tank empty. Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s packaging, and conform to local rules and regulations. Only authorized persons involved in the transport of the machine should be in the area of movement. ENGLISH DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION.
M 2.7 REV.0-01/20 INSTALLAZIONE - INSTALLATION - INSTALLATION INSTALACIÓN - LUFTZIRKULATION - INSTALAÇÃO УСТАНОВКА - INSTALLATIE 22/01/20 CC0P6012_IT M1.
Environmental conditions ATTENTION ATTENTION ! Open gensets (SKID) have to be located in an area protected from rain, snow, high humidity and direct exposure to the sun. Rain or high humidity on GE genset alternator, in particular during operation, cause an increase in voltage output, winding faults, electric discharge towards ground, with damage to the genset and injury to persons. Dust, in particular saline dust, must be avoided.
Fixed outdoor installation If a shelter is used to protect the genset (see figure), it should NOT be attached to it. Even if a shelter is temporary the below indications should be followed: Safe distance ! A safe distance has to be kept between genset and fuel deposits, inflammable goods (cloths, paper, etc.), chemicals, according to indications provided by the authority in charge.
Floor should be levelled and suitable to sustain genset weight. Thresholds on doors and openings should have a barrier in order to avoid liquids leaking. In case it is not possible to provide a door with a barrier, the genset should have a collection base appropriate for the quantity of liquid it contains, in any case dimensions of collection base must be in accordance to the laws in force in country of installation. Sample of outdoor installation with shelter H=ALTEZZA G.E. H=HEIGTH G.S. H=HAUTEUR G.E.
Electro ventilator capacity can be calculated as follows: Fan Capacity [m3/h]= Transmitted heat [Kcal/h] 0,287 x ∆t [°C] Considering: ENGLISH • heat to radiation is indicated on engine/alternator technical data sheet; • 0. 287 is specific heat for each m3 of air at 20°C; • Δt in °C is usually considered as equal to 5 °C (worst conditions are considered).
BATTERY WITHOUT MAINTENANCE (WHERE IT IS ASSEMBLED) FUEL The supplied battery is generally ready for use. Connect the cable + (positive) to the pole + of the battery, by properly tightening the clamp. ! In some models the battery should be activated. To activate it (fill the included acid) please follow the instructions shown on the manual attached to the battery. When battery is activated, DON’T add any other liquid. LUBRICANT ATTENTION Stop engine when fueling.
The protection against electric shock from contact indirect is ensured by the “electrical separation” with equipotential bonding between all the exposed conductive parts of the generating set. Machines equipped with insulation resistance monitor allow intentionally not to connect the ground terminal PE (12) to an earthing system. Located on the front of the machine the insulation resistance monitor has the function of continuously monitoring the ground insulation of live parts.
STOP Check daily For shutdown under normal conditions, proceed as follows: 1) stop the power source, turning off the connected equipment, if they do not have a power switch, open the main switch of the machine (lever facing down) NOTE Do not alter the primary conditions of regulation and do not touch the sealed parts. ENGLISH 2) allow the engine to run without any load for a few minutes STARTING 3) Press the STOP button on the control unit or turn the starter key (Q1) to the OFF position.
GE SX-6000 YDM M1 N1 59A M 31 REV.
Function Z2 Thermal-magnetic circuit breaker General switch for the gen-set. It protects both gen-set and related electrical circuit from over current / short circuit. D Ground fault interrupter (30 mA) Device for protection against not-direct contacts for TN and TT systems (neutral grounded to frame) N2 Thermal-magnetic circuit breaker / Ground Fault Interrupter Works as both circuit breaker and G.F.I.
12 ENGLISH ENGLISH Y5 M 32.1 REV.0-01/20 OPERATION VERSION 230V/115V CTE GE SX-6000 YDM OPERATION • Position 0 In this position output voltage of the generator is not present at any socket in the front panel. • Position 115V In this position output voltage of the generator is present only at 110V sockets. In this position the differential switch is not active, protection against electric shock by indirect contact is granted by the CTE (Center Tap Earth) system.
! OPERATING CONDITIONS WARNING WARNING + During the use of the electricity-generating group NEVER EXCEED the power indications, paying careful attention when several loads are powered simultaneously. For the canopy generator sets provided with doors, the following instruction shall be observed. During the normal operation, the doors of the engine compartment and/or the electrical box shall be kept closed, locked up if possible, as they must be considered in all respects as protection barriers.
SINGLE-PHASE LOADS Power to monophase utilities by means of three-phase generators requires some operating limitations. - In single-phase operation, the declared voltage tolerance can no longer be maintained by the regulator (compound or electronic regulator), since the system becomes highly unbalanced. The voltage variation on the phases not affected by the power can prove dangerous; we recommend sectioning the other loads eventually connected.
USAGE WITH EAS AUTOMATIC START-UP PANEL The electricity-generating group in combination with the EAS automatic start-up panel forms a unit for distributing electrical energy within a few seconds of a power failure from the commercial electrical power line. Below is some general operating information; refer to the automatic panel’s specific manual for details on installation, command, control and signalling operations. Perform connections on the installation in safety conditions.
! NOTE USE AS TROUBLE INDICATOR: Placed on the front panel, the insulation monitor (A3) is a device which controls continuously the insulation of the generation a.c. circuits towards the ground. ENGLISH LEGEND: 1. Adjustment of Alarm threshold 2. Set-alarm dip-switches 3. Led, pre-allarm indication 4. Led , power indication 5. Led Alarm indication 6. Test push-button 7. Reset push-button 8. Adjustment of- PRE-ALARM threshold DO NOT INTERVENE ON THE SETTING OF THE PROTECTION SWITCH.
! M 38.5 REV.1-07/11 REMOTE CONTROL TCM 15 - 6 MAKE SURE USE OF THE REMOTE CONTROL TCM 15 The coupling of the TCM 15 with the generating set, permits to work far from the set itself. The remote control is connected to the front plate, with a multiple connector.
M 39.4 REV.2-10/16 ENGINE PROTECTION ES - EV ENGINE PROTECTION (ES - EV) High temperature The system consists of an electronic PCB, and of an engine stop device: Electrostop (ElettroStop) solenoid valve (ElettroValvola). The device operates when the engine starts and, in the event of low oil pressure and high temperature, or low fuel level will stop the machine and show the cause of the stop with a corresponding warning light.
Problem Possible cause M 40.2 REV.3-07/06 TROUBLESHOOTING Solution ENGINE Check position 2) 3) Start-up switch (I6) (where it is assembled) in incor- 1) rect position 2) Emergency button (L5) pressed 3) Preheating (where it is assembled) 4) 5) Engine control unit or starting key faulty. Battery low 4) 5) 6) 7) 8) 9) Battery cable terminals loose or corroded Start-up motor defective No fuel or air in feed circuit Malfunction on feed circuit: defective pump, injector blocked, etc.
Problem Possible cause M 40.2.1 REV.3-07/06 TROUBLESHOOTING Solution GENERATOR 1) 2) 1) 2) Voltage switch in position 0 Voltage switch faulty 3) 4) 3) Protection tripped due to overload Differential protection device tripped.
MOVING PARTS can injure WARNING ●● Have qualified personnel do maintenance and troubleshooting work. ●● Stop the engine before doing any work inside the machine. If for any reason the machine must be operated while working inside, pay attention moving parts, hot parts (exhaust manifold and muffler, etc.) electrical parts which may be unprotected when the machine is open. ●● Remove guards only when necessary to perform maintenance, and replace them when the maintenance requiring their removal is complete.
• ATTENTION Maintenance operations on the electricity-generating group prearranged for automatic operation must be carried out with the panel in RESET mode. Maintenance operations on the installation’s electrical panels must be carried out in complete safety by cutting off all external power sources: ELECTRICAL POWER, GROUP and BATTERY.
DISASSEMBLE In case the machine should not be used for more than 30 days, make sure that the room in which it is stored presents a suitable shelter from heat sources, weather changes or anything which can cause rust, corrosion or damages to the machine. + Have qualified personnel disassemble the machine and dispose of the parts, including the oil, fuel, etc., in a correct manner when it is to be taken out of service.
GE SX-6000 YDM (230V - AVR) *Stand-by single-phase power *PRP single-phase power *Stand-by single-phase power *PRP single-phase power Frequency Cos ϕ GE SX-6000 YDM (230V/115V - NO AVR) 5.7 kVA (5.1 kW) / 230 V / 24.8 A 5 kVA (4.5 kW) / 230 V / 21.7 A 50 Hz 0.9 5.7 kVA (5.1 kW) / 230 V / 24.8 A 5 kVA (4.5 kW) / 230 V / 21.7 A 5.7 kVA (5.1 kW) / 115 V / 49.6 A 5 kVA (4.5 kW) / 115 V / 43.4 A 50 Hz 0.
GE SX-6500 YDT (AVR) GENERATOR *Stand-by three-phase power *PRP three-phase power *PRP single-phase power Frequency Cos ϕ 6.5 kVA (5.2 kW) / 400 V / 9.4 A 5.7 kVA (4.6 kW) / 400 V / 8.2 A 3.5 kVA (kW) / 230 V / 15.2 A 50 Hz 0.
M 2.7.1 REV.
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