Service manual

Cylinder Assembly

2. Installation of the cylinder

1. Install dowel pins and cylinder gaskets on the crankcase.

2. Install the piston and apply engine oil at the contacting

surface between any piston pin and the connecting rod.

3. Apply engine oil on the cylinder’s inner surface, the piston, and

the piston rings during assembly of the cylinder. Cautiously

install the piston along with piston rings into the cylinder.

3. Installation of the cylinder head

1. Install the chain tensioner.

2. Install the dowel pin.

3. Install the cylinder head gasket.

* Replace the cylinder gasket during disassembly of the cylinder head.

4. Install the cylinder head.

5. Screw the set nuts on the cylinder head diagonally.

6. Align the mark in the timing hole of the right crankcase for installation of

the timing sprocket with nuts fixed on the cylinder head.

Apply engine oil.