Draft 4-2 4.1.2 Options and Accessories Installation Remote-Mount Accessory Installation Dash-Mount Horn and Lights (External Alarms) Relays NOTE: For installations that use the horn/lights option, select a suitable location for mounting (normally under the dash) and, referring to Figure 4-2, perform the following procedure: 1. Horn Relay – Connect the relay contacts across the horn ring switch, typically found in the steering column.
Draft Options and Accessories Installation Remote-Mount Accessory Installation ! Caution 4.2.1 4-3 The radio is sold with correct accessory cables and jumpers in order to have emergency de-activated by default, regardless of the setting in CPS. However, if cables are not used, or if jumpers are removed without replacing with an emergency accessory button/switch at one of the accessory ports, the radio power-up upon the application of A+.
Draft 4-4 Options and Accessories Installation Remote-Mount Accessory Installation Car Battery A+ into Transceiver GND Redundancy Wiring Momentary or time-out bypass manual switch Gunlock Relay and Diode for Activation of Gunlock VIP OUT pin from either J2 (Transceiver) or J400 (control head) GND VIP OUT Figure 4-4.
Draft Options and Accessories Installation Remote-Mount Accessory Installation 4-5 Figure 4-5. Gunlock Switch Redundancy Diagram - High Power NOTE: Refer to section 4.3.1 for information related to wiring and activation of VIPOUTs The Y-cable KT000247A01 is primarily designed to allow for simultaneous operation of the Motorola Solutions Branded SB9600 siren and still retain duplicate access to all the MAP (J2) connector pins located on the APX 8500 remote TIB.
Draft 4-6 Options and Accessories Installation Remote-Mount Accessory Installation 4.2.5 Horn-Ring Transfer Configure the Horn Relay for either Negative Contact or Positive Contact as shown in section 6.3 of the siren/PA manual (6881093C18). Program the designated VIP-OUT line for “Horn-Ring Transfer” and program the designated VIP-IN line for “Horn-Ring”. Figure 4-6 shows wiring diagrams for connecting the Horn-Ring through a transfer relay for both negative and positive ground systems.
Draft Options and Accessories Installation Vehicle Interface Port Overview 4.2.8 4-7 USB Data Cables It is recommended that the USB 1.5 meter data cable HKN6163_ is used for both dash mount configurations (at J2 connector) and for remote mount configurations (at J100 connector). This is because the HKN6163_ has the emergency jumper present, which is necessary for correct dash mount configurations. For interfacing at the MMP port, use Cable HKN6184_ which is a USB device cable.
Draft 4-8 Options and Accessories Installation Vehicle Interface Port Overview 4.3.1 VIP Output Connections The VIP output pins are on the back of the control head (J100 and J400), or the rear accessory port (J2), as shown in Figure 2-12. Use these connections to wire control relays. One end of the relay should connect to switched B+ voltage, while the other side connects to a software controlled ON/ OFF switch inside the control head.
Draft Options and Accessories Installation Vehicle Interface Port Overview 4.3.2 4-9 VIP Input Connections The VIP input pins are only available on the back of the control head (remote mount). These connections control inputs from switches. One side of the switch connects to ground while the other side connects to a buffered input on the control head. The switch can be normally closed (NC) or normally open (NO) depending on the configuration of the VIP inputs.
Draft 4-10 4.4 Options and Accessories Installation Accessory Connector Assembly Details (P2) Accessory Connector Assembly Details (P2) The APX mobile accessory connector assembly is mounted on the right rear of the radio, opposite the antenna and adjacent to the power connector. It is fastened to the radio using the jackscrews and held together by the two cover screws. It is a multi-functional connector that allows for many different types of adaptations.
Draft Options and Accessories Installation Accessory Connector Assembly Details (P2) 4-11 4.4.1.2 Assembly 1. Place the plug in one cover. Be sure that the flange of the plug is in the slot of the cover. See Figure 4-10. 2. Push the jackscrew through the plug to hold it in. 3. Position each wire across the strain-relief features in the cover. Avoid damaging loads on the plug by allowing some slack in each wire in the accessory connector assembly wire chamber. 4. Place the second cover onto the plug.
Draft 4-12 Options and Accessories Installation Motorola Solutions Branded SB9600 Siren Connection to APX 8500 4.5 Motorola Solutions Branded SB9600 Siren Connection to APX 8500 #1 #8 #14 #21 340 130 #7 #13 #20 #26 P3 CABLE 2 #21 #11 #8 #1 #1 #14 #13 #25 CABLE 1 #26 #20 #13 #7 P1 P2 Figure 4-11.
Draft Options and Accessories Installation Motorola Solutions Branded SB9600 Siren Connection to APX 8500 4-13 Figure 4-12. Pinout for cable KT000247A01 Siren Cable Figure 4-13. Interfacing the Y-cable to the Motorola Solutions Branded SB9600 Siren and External Accessories The Y-cable KT000247A01 is primarily designed to allow for simultaneous operation of the Motorola Solutions Branded SB9600 siren and still retain duplicate access to all the MAP (J2) connector pins located on the APX 8500 remote TIB.
Draft 4-14 Options and Accessories Installation Compatibility of Emergency when Attaching a Motorola Solutions Branded 4.6 Notes Compatibility of Emergency when Attaching a Motorola Solutions Branded SB9600 Siren When using emergency footswitch or pushbutton with siren/PA configuration, REMOVE pin 8 (emergency) from the siren connector of the HKN4363_ siren cable as follows: Siren Cable Figure 4-14. Field adjustment for Emergency Operation with Siren Accessory 1.
Draft Chapter 5 Motorcycle Radio Installation - Mid Power 5.1 Motorcycle Radio Description The motorcycle model includes all the same components in the standard radio. The following paragraphs describe the unique items provided with the motorcycle models. A small label is included with the motorcycle radio, which can be placed on the radio to identify it as a motorcycle radio. The label should be placed on a flat and protected area to avoid damage during handling. See Figure 5-1. Figure 5-1.
Draft 5-2 Motorcycle Radio Installation - Mid Power Motorcycle Radio Description 5.1.4 Microphone A weather-resistant, palm microphone and coiled cord plug into a pigtail connector on the control cable. The microphone attaches to a hang-up bracket located within easy reach of the motorcycle rider. The coiled cord is long enough to be operated by someone standing next to the motorcycle, yet short enough to not interfere with the motorcycle steering or operation. 5.1.5 External Speaker A 3.
Draft Motorcycle Radio Installation - Mid Power Installation Overview 5.2 Installation Overview 5.2.1 General 5-3 All APX mobile radios are tested and inspected before shipment. It is, however, suggested that the transmitter frequency, deviation, and power output be checked at the time of installation. It is the license holder responsibility to ensure that the operating parameters of his station comply with applicable laws governing radio communications equipment.
Draft 5-4 5.2.2 Motorcycle Radio Installation - Mid Power Installation Overview Important Motorcycle Installation Hints Consider the following when mounting the radio components: • Excess lengths of control-head, power, ignition sense, and speaker cables must be routed in the enclosure as shown in Figure 5-19. • All components must be mounted securely in order to withstand the constant and sometimes severe vibration experienced on a motorcycle.
Draft Motorcycle Radio Installation - Mid Power Installation Overview 5.2.3 5-5 Parts Identification The following installation procedures refer to Figure 5-2 through Figure 5-20. Detailed descriptions of the mounting hardware used in each procedure are provided in parts lists located in the exploded views located in the APX Mobile Basic Service Manual (see related documentation).
Draft 5-6 5.3 Motorcycle Radio Installation - Mid Power Installing the Universal Mounting Plate Installing the Universal Mounting Plate The universal mounting plate, supplied with the motorcycle radio, must be mounted on the motorcycle first. It provides the base on which the weather-resistant enclosure is to be mounted. The method used for mounting the plate depends on the make and model of the motorcycle and whether the plate is mounted to a carrier or to the motorcycle chassis.
Draft Motorcycle Radio Installation - Mid Power Installing the Speaker and Control Head 5.4 5-7 Installing the Speaker and Control Head NOTE: To disable the internal speaker of the O2 Control Head, please refer to Section 2.5.1: “Internal Speaker Disassembly” . The control head mounting location and configuration is determined largely by the make and model of motorcycle. Two different mounting configurations are described below.
Draft 5-8 5.4.1 Motorcycle Radio Installation - Mid Power Installing the Speaker and Control Head Handlebar Installation with Speaker and Control Head Mounted Together Figure 5-4 illustrates the combination speaker/control head bracket. This combination bracket is used only when the control head and speaker are to be mounted as a unit.
Draft Motorcycle Radio Installation - Mid Power Installing the Speaker and Control Head 5-9 Provision has been made on the combination speaker/control-head bracket for mounting the microphone hang-up clip. If that mounting is desired, the hang-up clip must be attached to the bracket before installing the control head and speaker. See Section 5.6: “Installing the Microphone Hang-Up Clip” for the hang-up clip procedure. Install the speaker and control head as described below. 1.
Draft 5-10 Motorcycle Radio Installation - Mid Power Installing the Speaker and Control Head Figure 5-5.
Draft Motorcycle Radio Installation - Mid Power Installing the Speaker and Control Head 5.4.3 5-11 Handlebar Installation with Speaker and Control Head Mounted Separately It may be necessary to use the smaller control head bracket (part number 07-80127N02) and mount the speaker and microphone hang-up clip in another location on the motorcycle.
Draft 5-12 Motorcycle Radio Installation - Mid Power Installing the Speaker and Control Head Figure 5-6. Handlebar Installation with Speaker and Control Head Mounted Separately 5.4.4 Fuel Tank Console Installation with Speaker and Control Head Mounted Separately The control head may be mounted to the fuel tank console using the smaller control-head bracket and spacers/hardware.
Draft Motorcycle Radio Installation - Mid Power Installing the Speaker and Control Head 5-13 Figure 5-7. Fuel Tank Console Installation with Speaker and Control Head Mounted Separately Installation is the same as detailed in Section 5.4.2: “Fuel Tank Console Installation with Speaker and Control Head Mounted Together” and Section 5.4.3: “Handlebar Installation with Speaker and Control Head Mounted Separately” .
Draft 5-14 5.5 Motorcycle Radio Installation - Mid Power Installing the Speaker Installing the Speaker NOTE: To disable the internal speaker of the O2 Control Head, please refer to Section 2.5.1: “Internal Speaker Disassembly” . Use the following procedure when the speaker is mounted separate from the control head. The speaker bracket supplied with the speaker may be used alone if a suitable location can be found, or if necessary, a customer-supplied bracket may be fabricated for mounting the speaker. 1.
Draft Motorcycle Radio Installation - Mid Power Installing Antenna Base, Cables and Multiplexer 5.6.3 5-15 Other Hang-Up Clip Mounting To mount the microphone hang-up clip in another location, a customer-supplied bracket may be used. Suggested locations include the handlebars, fuel-tank console, or any location which provides easy access to the microphone without blocking controls and indicators and without interfering with motorcycle handling.
Draft 5-16 Motorcycle Radio Installation - Mid Power Installing Antenna Base, Cables and Multiplexer Top Cover for APX Radios 700/800 Antenna GPS/Wi-Fi UHF Antenna VHF Antenna Figure 5-9. Antenna Port Locations 6. These holes in the metal liner is used as a template to mark the position of the hole(s) to be drilled at the top cover. Follow the below guidelines for the various options. 7. Remove the metal liner from the top cover. 8.
Draft Motorcycle Radio Installation - Mid Power Installing Antenna Base, Cables and Multiplexer 5-17 13. Route the coaxial cable for the 700/800, VHF or UHF antenna(s) through the cable clamps per Figure 5-11 for VHF hole, Figure 5-12 for 700/800 hole and Figure 5-13 for UHF hole. ! Be sure to observe the correct routing of the antenna cable. Failure to do so can damage the cable. Caution 14.
Draft 5-18 Motorcycle Radio Installation - Mid Power Installing Antenna Base, Cables and Multiplexer Cable Clamps need to be included and routing to be through cable clamps NOTE: Do not cut the antenna cable Cable routes underneath radio mounting plate and connects to multiplexer mounted underneath radio on the radio mounting plate Figure 5-11.
Draft Motorcycle Radio Installation - Mid Power Installing Antenna Base, Cables and Multiplexer 5-19 Cable Clamps need to be included and routing to be through cable clamps NOTE: Do not cut the antenna cable Cable routes underneath radio mounting plate and connects to multiplexer mounted underneath radio on the radio mounting plate Figure 5-13. Routing the UHF Antenna Cable Figure 5-14.
Draft 5-20 Motorcycle Radio Installation - Mid Power Installing Antenna Base, Cables and Multiplexer NOTE: Do not cut the antenna cable Figure 5-15. Cable Routing Figure 5-16.
Draft Motorcycle Radio Installation - Mid Power Installing the Antenna 5.8 5-21 Installing the Antenna IMPORTANT: Antenna Placement and Cable Routing as described inside the Antenna Installation Manual is not applicable for the APX radio series. Refer to information listed below. • Connect the appropriate antenna connectors to the antenna receptacles on the radio. Tighten the coupling until fully engaged. 5.
Draft 5-22 Motorcycle Radio Installation - Mid Power Cable Routing 2. Control Cable – runs from the rear of the control head to the front of the transceiver inside the enclosure. 3. Ignition Sense (Red) Wire Portion of Accessory Cable – runs from the ignition sense fuse terminal of the fuse box to the rear area inside the enclosure. The lug for attaching the ignition sense wire is contained on the accessory cable. 4.
Draft Motorcycle Radio Installation - Mid Power Installing the Weather-Resistant Enclosure 5-23 5.10 Installing the Weather-Resistant Enclosure 7 7 2 3 4 8 5 6 1 TO MOTORCYCLE CHASSIS GROUND Item No. Description Item No. Description 1 Universal Mounting Plate 5 Flat Rubber Washer 2 Machine Screw 6 Shouldered Rubber Washer 3 Lockwasher 7 7-1/2-inch Ground Strap 4 Flat Washer 8 Ground Strap Figure 5-18. Weather-Resistant Enclosure Installation 1.
Draft 5-24 Motorcycle Radio Installation - Mid Power Transceiver, Cabling and Multiplexer Installation 5. The diagram of the shock mount is shown loosely assembled. After the hex screws are tightened, the rubber washers are compressed to fasten the weather- resistant enclosure securely to the universal mounting plate. 6. Figure 5-20 is an exploded view of the enclosure; it shows details that helps to understand how the enclosure is mounted.
Draft Motorcycle Radio Installation - Mid Power Transceiver, Cabling and Multiplexer Installation ACCESSORY CABLE EMERGENCY AND EXTERNAL ALARM CONNETOR 5-25 ACCESSORY CABLE HEADSET CONNECTOR HEADSET SPORTING PLUG TRANSCEIVER POWER CABLE EMERGENCY CABLE SHORTING PLUG ACCESSORY CABLE IGNITION SENSE (ACC) CONTROL HEAD GROUND (BLACK) CONTROL CABLE (CAN) CONTROL HEAD POWER (RED) CONTROL HEAD POWER FUSE Figure 5-19. Installing Cables 5.11.
Draft 5-26 Motorcycle Radio Installation - Mid Power Transceiver, Cabling and Multiplexer Installation 15 3 2 18 17 16 4 1 2 8 10 13 12 9 6 14 11 6 7 Figure 5-20.
Draft Motorcycle Radio Installation - Mid Power Installing the Emergency Switch Option 5-27 Table 5-1. Transceiver Installation Parts List Item No. 1 2 3 4 5 6 7 8 9 Description Item No. Lock washer Flat washer (8 used) Screw Screw Grommet Screw Lock catch Radio mounting plate Bottom housing 10 11 12 13 14 15 16 17 18 Description Ground shield plane Top cover Gasket Hinge Enclosure mounts Transceiver Screw Trunnion External tooth lock washer (8 used) 5.
Draft 5-28 Motorcycle Radio Installation - Mid Power 7 20 13 26 Remove from Pin 1 (VIP OUT 1) J2, BACK OF RADIO SPK + 1 2 SPK - GND 3 4 VIP OUT 1 5 6 AUX_MIC Insert into Pin 22 (Monitor) AUX_PTT 21 8 14 1 (Female-Pins) Rework for Handlebar HUB operation when upgrading existing cable HLN6890. Figure 5-21.
Draft Motorcycle Radio Installation - Mid Power Installing the O5 Control Head Sunshield 5-29 5.15 Installing the O5 Control Head Sunshield Install the sunshield (part number NNTN7279_) to the O5 control head as follows. 1. Assemble the sunshield to the remote mount trunnion as shown in Figure 5-22. The same process can be used for the motorcycle trunnion. Figure 5-22. Remote Mount Trunnion with Sunshield 2. Position the sunshield as shown in Figure 5-23 and remove the Velcro adhesive backing.
Draft 5-30 Motorcycle Radio Installation - Mid Power 3. Slide the control head onto the trunnion while aligning the edge of the control head with the edge of the sunshield as shown in Figure 5-24. Make sure the Velcro properly adheres to the control head. Figure 5-24. Slide the Control Head onto Trunnion 4. Position control head as desired and install screws as shown in Figure 5-25. Figure 5-25.
Draft Motorcycle Radio Installation - Mid Power Horn/Lights Wiring 5.16 Horn/Lights Wiring Figure 5-26. Horn/Lights Wiring Diagram 5.17 Emergency Switch Wiring Figure 5-27. Emergency Switch Wiring Diagram ! WARNING Motorcycle products must have pins 1 and 2 connected together to allow the radio to power down. Opening this connection by REMOVING the emergency shorting plug, or pressing the emergency switch, turns the radio on.
Draft 5-32 Motorcycle Radio Installation - Mid Power Emergency Switch Wiring MN003109A01_aa
Draft Chapter 6 Finishing the Installation 6.1 Cable Connection 6.1.1 O2 Control Head Perform the following if it has not been previously done: 1. Remove the control head from its mounting trunnion. Plug the radio CAN cable into the proper location on the back of the control head (see Figure 2-29 and Figure 2-31 in Chapter 2). The connectors “click” when snapped into place. The control head model can have the microphone plugged into the lower left corner of the control head front panel. 2.
Draft 6-2 Finishing the Installation Cable Connection 3. Plug the VIP connector into the correct location on the back of the control head. 4. Connect the CAN cable to the proper location on the transceiver. 6.1.4 O7 Control Head Perform the following if it has not been previously done: 1. Remove the control head from its mounting trunnion. Plug the radio's CAN cable into the proper location on the back of the control head (see Figure 2-29 and Figure 2-31 in Chapter 2).
Draft Finishing the Installation Dust Cover Installation 6.2 6-3 Dust Cover Installation To help protect and ensure debris does not effect or damage your unused connectors, please use the provided dust covers. Refer to Figure 6-1 to determine which cover is for which connector.
Draft 6-4 Finishing the Installation Dust Cover Installation MN003109A01_aa
Draft Chapter 7 Best Practices: Installation & Troubleshooting In this section are Motorola Solutions recommended vehicle installation practices that can address or prevent many issues, including: • Radio circuit damage due to over voltage condition • Radio/Accessories "lock up" • Radio/Accessories change state/lock-up when radio PTT is depressed • Radio powers up in the FL 01/90 state (general communication error code) • Radio intermittently resets • Radio loses secure key • Transmit audio distortion on m
Draft 7-2 7.2 Best Practices: Installation & Troubleshooting Check Physical Installation of Radio Ground and Radio Accessory Wiring Check Physical Installation of Radio Ground and Radio Accessory Wiring • Take care to scrape away paint on the chassis at the place where the ground connection is to be made, and try to keep the ground lead as short as possible. NOTE: Some vehicles have dedicated ground points. If available, use the ground points for the radio ground connection.
Draft Best Practices: Installation & Troubleshooting Minimize the Effect of Poorly Grounded Antennas 7.4 7-3 Minimize the Effect of Poorly Grounded Antennas • For vehicles with high power radios that use glass mount antennas, care must be taken to keep the radio and antenna cable as far as possible from the radiating element of the antenna.
Draft 7-4 Best Practices: Installation & Troubleshooting Notes MN003109A01_aa
Draft Appendix A A.1 Replacement Parts Ordering Basic Ordering Information When ordering replacement parts or equipment information, the complete identification number should be included. This applies to all components, kits, and chassis. If the component part number is not known, the order should include the number of the chassis or kit of which it is a part, and sufficient description of the desired component to identify it.
Draft A-2 Replacement Parts Ordering Accessories Aftermarket Division (AAD) • ECAT As a registered user, you have access to the electronic catalogue for purchasing accessories and radios. A.3 Accessories Aftermarket Division (AAD) The Accessories Aftermarket Division is able to provide Motorola Solutions Branded accessories for all your radio needs. Contact Motorola Solutions after you have a KIT number, identified from the Motorola Online website and/or the ECAT catalog.
Draft Index Index A accessories connector assembly ....................................... 4-1, 4-9 assembly ......................................................... 4-10 disassembly ....................................................... 4-9 exploded view .................................................. 4-10 connector pins ....................................................... 4-8 headset ........................................................ 5-2, 5-27 installing dash mount ........................
Draft Index-2 display unit ............................................................ 5-1 external speaker .................................................... 5-2 headset ................................................................. 5-2 ignition wire ........................................................... 5-2 installation ............................................................. 5-3 antenna ............................................................ 5-21 cables ..............................
Draft Glossary Glossary This glossary contains an alphabetical listing of terms and their definitions that are applicable to the ASTRO radio. Term Definition band Frequencies allowed for a specific purpose. CPS See Customer Programming Software. Customer Programming Software Software with a graphical user interface containing the feature set of an ASTRO radio. default A pre-defined set of parameters. D.E.K Direct Entry Keyboard.
Draft Glossary-2 Term Definition GPS Global Positioning System: U.S.A. Satellite based radio navigation system developed by the U.S. Department of Defense and operated by the U.S. Air Force, which consists of at least 24 operational satellites which fly in medium Earth orbit at an altitude of approximately 20,180 km. Each satellite circles the Earth twice a day. GPS provides Time and Location to anywhere on Earth, where there is an unobstructed line of sight to four or more GPS satellites.
Draft Glossary-3 Term Definition signal An electrically transmitted electromagnetic wave. software Computer programs, procedures, rules, documentation, and data pertaining to the operation of a system. time-out timer A timer that limits the length of a transmission. TOT See time-out timer. transceiver Transmitter-receiver. A device that both transmits and receives analog or digital signals. Also abbreviated as XCVR.
Draft Glossary-4 Notes MN003109A01_aa
Draft
Draft Motorola Solutions, Inc. 1303 East Algonquin Road Schaumburg, Illinois 60196 U.S.A. MOTOROLA, MOTO, MOTOROLA SOLUTIONS and the Stylized M logo are trademarks or registered trademarks of Motorola Trademark Holdings, LLC and are used under license. All other trademarks are the property of their respective owners. © 2016 and 2018 Motorola Solutions, Inc. All rights reserved.
