Level III Service Manual Tri-Band Digital Wireless Telephone V.
Level III Service Manual 1 and 2 Table of Contents A99 6881038B35 Table of Contents Table of Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Product Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents 1 and 2 T able of C ontents A99 6881038B35 Table of Contents (continued) Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 B lock D iagr am . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 R F S chematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Level III Service Manual 1 and 2 A99 6881038B35 Introduction Introduction Motorola® Inc. maintains a worldwide organization that is dedicated to provide responsive, full-service customer support. Motorola products are serviced by an international network of company-operated product care centers as well as authorized independent service firms. Available on a contract basis, Motorola Inc.
Introduction 6881038B35 A99 1 and 2 Computer Program Copyrights The Motorola products described in this manual may include Motorola computer programs stored in semiconductor memories or other media that are copyrighted with all rights reserved worldwide to Motorola. Laws in the United States and other countries preserve for Motorola, Inc.
Level III Service Manual Introduction Conventions Special characters and typefaces, listed and described below, are used in this publication to emphasize certain types of information. ➧ G E Note: Emphasizes additional information pertinent to the subject matter. E Keys to be pressed are represented graphically. For example, instead of “Press Caution: Emphasizes information about actions which may result in equipment damage.
Introduction V. Series 60g Customer Support Customer support is available through dedicated Call Centers and in-country help desks. Product Service training should be arranged through the local Motorola Support Center. Parts Replacement When ordering replacement parts or equipment, include the Motorola part number and description used in the service manual or supplement.
Level III Service Manual Specifications Specifications General Function Frequency Range GSM Frequency Range DCS Frequency Range PCS Channel Spacing Channels Modulation Transmitter Phase Accuracy Duplex Spacing Frequency Stability Operating Voltage Transmit Current Drain Stand-by Current drain Dimensions, with 500 mAh Li Ion battery Size (Volume) Weight Temperature Range Battery Life, 500 mAh LI Ion Battery Specification 880-915 MHz Tx (with EGSM) 925-960 MHZ Rx 1710-1785 MHz Tx 1805-1880 MHz Rx 1850.
Product Overview V. Series 60g Product Overview Motorola V. Series 60g telephones are the smallest and lightest global system for mobile communications (GSM) general packet radio service (GPRS) wireless application protocol (WAP)-enabled mobile phones currently available. The V. Series 60g incorporates a new user interface (UI) for easier operation, allows short message service (SMS) text messaging, and includes personal information manager (PIM) functionality.
Level III Service Manual Product Overview • Supports mobile originated / mobile terminated SMS, concatenated SMS, and cell broadcast messages.1 • Supports GPRS, circuit switched, and SMS networks.1 • WAP 1.1 enabled microbrowser.1 • Supports SIM Toolkit (STK), Class 2.1 • Caller ID with link to phone book alerts.1 • Dual tinted mirror film (TMF) displays with electroluminescent (EL) backlighting: internal 96x64 pixel; external 96x16 pixel.
Product Overview V. Series 60g V. Series 60g telephones also include a voice note recorder that allows up to 2 tes minof u personal messages to be recorded. This feature has a complete set of record, playback, and management tools that make it easy to store and maintain a list of personal memos. Wireless Access Protocol (WAP) 1.1 Compliancy In the WAP environment, access to the Internet is initiated in wireless markup language (WML), which is derived from hypertext markup language (HTML).
Level III Service Manual Product Overview event that no caller identification information is available, the Incoming Call message is displayed. ➧ User must subscribe to a caller line identification service through their service provider. Other Features Detailed descriptions of these and the other V.60g features can be found in the appropriate V.60g telephone user’s guide listed in the “Related Publications” section toward the end of this manual.
General Operation V. Series 60g General Operation Controls, Indicators, and Input / Output (I/O) Connections The V.60g telephone’s controls are located on the sides of the device and on the keypad. Indicators, in the form of icons, are displayed on the LCD (see Figure 3). Service status is indicated by a tri-color light emitting diode (LED) located at the top of the phone on the right knuckle (Table 1). V.
Level III Service Manual General Operation Service Indicator The service indicator (status light) changes color to show the user the state of the phone as shown in Table 1, below. Table 1.
General Operation V. Series 60g “Soft keys” refer to non-labeled keys that correspond to text options displayed on the screen. The left and right soft keys perform the function shown in the corners of the display. The right key will usually select an option whereas the left key will usually exit a function or return to a previous screen. The menu key opens the initial menu structure, or allows access to a submenu whenever appears on the screen. See Figure 4 for details of theV.60g menu structure.
Level III Service Manual General Operation • Message Waiting Indicator.5 Appears when the phone receives a text message. This is a network-dependent feature. • Voice Message Waiting Indicator.5 Appears when a voicemail message is received. This is a network-dependent feature. • Battery Level Indicator. Shows the amount of charge left in the battery. The more segments visible, the greater the charge. Recharge the battery as soon as possible when the Low Battery warning message appears. • Clock.
General Operation V. Series 60g User Interface Menu Structure Figure 4 shows the V.60g telephone menu struct ure. 010624o Figure 4. V.60g Menu Structure Alert Settings V.60g telephones include up to 32 preset alert tones and vibrations that can be applied to all alert events at the same time. ➧ 14 Pressing either volume key will mute the alert.
Level III Service Manual General Operation Battery Function Battery Gauge The telephone displays a battery level indicator icon in the idle screen to indicate the battery charge level. The gauge shows four levels: 100%, 66%, 33%, and Low Battery. Battery Removal Removing the battery causes the device to immediately shut down and any pending work (for example, partially entered phone book entries or outgoing messages) is lost.
General Operation 16 V.
Level III Service Manual 1 and 2 6881038B35 A99 Tools and Test Equipment Tools and Test Equipment The following table lists tools and test equipment recommended for disassembly and reassembly of V.60g telephones. Use either the listed items or equivalents. Table 2.
Disassembly V. Series 60g Disassembly The procedures in this section provide instructions for the disassembly of a V.60g telephone. Tools and equi pment dusefor t he phone are listed in Table 2, preceding. G Many of the integrated devices used in this equipment are vulnerable to damage from electrostatic discharge (ESD). Ensure adequate static protection is in place when handling, shipping, and servicing the internal components of this equipment.
Level III Service Manual Disassembly 3. 4. Lift the battery housing completely off the phone. Lift the end of the battery and remove it completely. See Figure 6. BATTERY 010626o Figure 6. Removing the battery E There is a danger of explosion if the Lithium Ion battery is replaced incorrectly. Replace only with the same type of battery or equivalent as recommended by the battery manufacturer. Dispose of used batteries according to the manufacturer’s instructions. 5. 6. 7.
Disassembly V. Series 60g Removing and Replacing the Subscriber Identity Module (SIM) 1. Remove the battery housing and battery as described in the procedures. SIM HOLDER SIM 010627o Figure 7. Removing the SIM 2. 3. 4. 5. 6. 20 Slide the SIM holder down (away from the antenna) to unlock and rotate to open as shown in Figure 7. Carefully lift the SIM from its holder. To replace, insert the SIM into the holder, ensuring the keyed corner of the SIM aligns with the notch molded into the holder.
Level III Service Manual Disassembly Removing and Replacing the Antenna 1. 2. Remove the battery housing and battery as described in the procedures. By hand, rotate the antenna counterclockwise until loose. See Figure 8. ANTENNA 010628o Figure 8. Removing the antenna 3. G When the antenna threads are completely disengaged, pull the antenna straight out of the phone to remove. Ensure antenna threads are properly engaged before tightening to prevent damage to the antenna or housing. 4. 5.
Disassembly V. Series 60g 2. Using a Torx driver with a T-6 bit, remove the 2 knuckle screws and 2 transceiver screws from the rear chassis assembly. See Figure 9. KNUCKLE SCREWS TRANSCEIVER SCREWS 010629o Figure 9. Removing the rear chassis assembly screws 3. 4. 22 Locate the 2 housing catches on the sides of the phone as shown in Figure 10. Using the disassembly tool, depress the housing catches to release the rear chassis assembly from the front housing.
Level III Service Manual Disassembly 5. Lift the rear chassis assembly away from the front housing to remove. HOUSING CATCH REAR CHASSIS ASSEMBLY DISASSEMBLY TOOL FRONT HOUSING 010630o Figure 10. Removing the rear chassis assembly 6. 7. 8. 6881038B35 To replace, carefully align rear chassis assembly with the front housing, then press the rear chassis assembly down until the 2 housing catches engage with the corresponding openings on the rear chassis assembly.
Disassembly V. Series 60g Removing and Replacing the Transceiver Board Assembly G This product contains static-sensitive devices. Use anti-static handling procedures to prevent electrostatic discharge (ESD) and component damage. 1. G Remove the battery housing, battery, antenna, and rear chassis assembly as described in the procedures. The flexible printed cable (FPC) (flex) is easily damaged. Exercise extreme care when handling. 2.
Level III Service Manual Disassembly 3. Lift the transceiver board assembly from the front housing. See Figure 12. DISASSEMBLY TOOL FRONT HOUSING SPACER GASKET KEYBOARD ASSEMBLY TRANSCEIVER BOARD ASSEMBLY 010632o Figure 12. Removing the transceiver board assembly 4. ➧ Be sure the volume/smart buttons and voice button are correctly positioned in relation to the corresponding switches on the transceiver board.
Disassembly V. Series 60g Removing and Replacing the Volume / Smart and Voice Buttons 1. 2. Remove battery housing, battery, antenna, rear chassis assembly, and transceiver board assembly as described in the procedures. Using the plastic tweezers, lift the volume / smart buttons and the voice button from the transceiver board assembly. See Figure 13. TRANSCEIVER BOARD ASSEMBLY VOICE BUTTON PLASTIC TWEEZERS SMART / VOLUME BUTTONS 010633o Figure 13. Removing the volume / smart and voice buttons 3. 4.
Level III Service Manual Disassembly TRANSCEIVER BOARD ASSEMBLY MICROPHONE GROMMET PLASTIC TWEEZERS MICROPHONE 010634o Figure 14. Removing the microphone 2. 3. G When replacing, do not force the microphone into its socket. The microphone is keyed to fit only one way and will fit easily when properly aligned. 4. 5. 6. 6881038B35 Using the plastic tweezers, carefully lift the microphone grommet from the microphone as shown in Figure 14.
Disassembly V. Series 60g Removing and Replacing the Spacer Gasket 1. 2. Remove battery housing, battery, antenna, rear chassis assembly, and transceiver board assembly as described in the procedures. Using the disassembly tool, lift the spacer gasket completely from the keyboard assembly. See Figure 15. KEYBOARD ASSEMBLY SPACER GASKET FRONT HOUSING DISASSEMBLY TOOL 010636o Figure 15. Removing the spacer gasket 3. 4.
Level III Service Manual Disassembly Removing and Replacing the Keyboard Assembly 1. 2. Remove battery housing, battery, antenna, rear chassis assembly, transceiver board assembly, and spacer gasket as described in the procedures. Using the disassembly tool, carefully lift the keyboard assembly from the front housing. See Figure 16. KEYBOARD ASSEMBLY FRONT HOUSING DISASSEMBLY TOOL ALIGNMENT HOLE ALIGNMENT POST, 2 PLACES 010639o Figure 16. Removing the keyboard assembly 3. 4.
Disassembly V. Series 60g Removing and Replacing the Keypad 1. 2. Remove the battery housing, battery, antenna, rear chassis assembly, transceiver board assembly, spacer gasket, and keyboard assembly as described in the procedures. Lift the keypad from the front housing as shown in Figure 17. KEYPAD DISASSEMBLY TOOL FRONT HOUSING 010640o Figure 17. Removing the keypad 3. 4.
Level III Service Manual Disassembly Removing and Replacing the Flip Assembly 1. G Remove the battery housing, battery, antenna, rear chassis assembly, transceiver board, spacer gasket, keyboard assembly, and keypad as described in the procedures. The flex is fragile and easily damaged. Be very careful when passing the flex through the front housing opening. 2. Lift the front housing from the flip assembly being careful to not damage the flex attached to the flip assembly.
Disassembly V. Series 60g 3. 4. G 32 To replace, route the flex through the front housing opening and press the front housing firmly onto the knuckle posts. Be sure the front housing is flat against the flip assembly. Replace the keypad, keyboard assembly, spacer gasket, transceiver board assembly, rear chassis assembly, antenna, battery, and battery housing as described in the procedures. There are no Level 1 and 2 serviceable parts inside the flip assembly.
Level III Service Manual Subscriber Identity Module (SIM) and Identification Subscriber Identity Module (SIM) and Identification SIM Card A SIM is required to access the existing local GSM network, or remote networks when traveling (if a roaming agreement has been made with the provider). The SIM contains: • All the data necessary to access GSM services. • The ability to store user information such as phone numbers. • All information required by the network provider to provide access to the network.
Subscriber Identity Module (SIM) and Identification V. Series 60g International Mobile Station Equipment Identity (IMEI) The International Mobile station Equipment Identity (IMEI) number is an individual number unique to the PCB and is stored within the unit's memory. The following diagram illustrates the various parts of this number.
Level III Service Manual Troubleshooting Troubleshooting Manual Test Mode Motorola V.60g telephones are equipped with a manual test mode capability. This allows service personnel to verify functionality and perform fault isolation by entering keypad commands. To enter the manual test command mode, a GSM / DCS test SIM must be used. 1. Press , to turn the phone OFF. 2. Remove the battery as described in the procedures. 3. Remove the customer’s SIM card from the phone as described in the procedures. 4.
Troubleshooting V. Series 60g Table 3. Manual Test Commands (Continued) Key Sequence Test Function/Name 5*0*8 Set audio level 8 5*0*9 Set audio level 9 5*0*10 Set audio level 10 5*0*11 Set audio level 11 5*0*12 Set audio level 12 5*0*13 Set audio level 13 5*0*14 Set audio level 14 5*0*15 Set audio level 15 6*2*2*0*0 Set Audio Path. Int Mic, IntSpk, RX unmute, TX unmute 6*4*6*0*0 Set Audio Path.
Level III Service Manual Troubleshooting Troubleshooting Chart Table 4. V.60g Telephone: Level 1 and 2 Troubleshooting Chart SYMPTOM 1. Telephone will not turn on or stay on. 2. Telephone exhibits poor reception or erratic operation such as calls frequently dropping or weak or distorted audio. 3. Display is erratic, or provides partial or no display. 6881038B35 PROBABLE CAUSE VERIFICATION AND REMEDY a) Battery either discharged or defective. Measure battery voltage across a 50 ohm (>1 Watt) load.
Troubleshooting Table 4. V.60g V. Series 60g Telephone: Level 1 and 2 Troubleshooting Chart (Contd.) SYMPTOM PRO ABLE CAUSE VERIFICATION AND REMEDY 4. Incoming call alert transducer audio distorted or volume is too low. Faulty transceiver board assembly. Replace the transceiver board assembly (refer to 1c). Verify that the fault has been cleared and reassemble the unit with the new transceiver board assembly. 5. Telephone transmit audio is weak.
Level III Service Manual Troubleshooting Table 4. V.60g Telephone: Level 1 and 2 Troubleshooting Chart (Continued) SYMPTOM PROBABLE CAUSE 8. Phone does not sense when flip is opened or closed (usually indicated by inability to answer incoming calls by opening the flip, or inability to make outgoing calls). VERIFICATION AND REMEDY a) Flip assembly defective. Temporarily replace the flip assembly with a known good assembly. If fault has been cleared, reassemble with the new flip assembly.
Troubleshooting 40 V.
Level III Service Manual Part Number Charts Part Number Charts The following charts are provided as a reference for the parts associated with V.60g telephones. Related Publications Motorola V.
Part Number Charts V. Series 60g Exploded View Diagram 11 1 12 2 3 13 4 14 5 15 6 16 7 8 9 10 17 010642o Figure 21.
Level III Service Manual Part Number Charts Exploded View Parts List Table 5.
Part Number Charts V. Series 60g Model-dependent Part Numbers Table 6. Model-dependent Part Numbers Item Number Part Description Part Number 12 Keypad, English 3887961K02 12 Keypad, Simple Chinese 3887961K03 12 Keypad, Complex Chinese 3887961K04 Accessories Table 7.
V.
00DNP 00DNP00001 00DNP00002 00DNP00037 00DNP00038 00DNP00043 00DNP00399 00DNP11111 0609175L02 0609591M37 0609591M45 0613744L11 0660076S01 0662057M01 0662057M02 0662057M14 0662057M19 0662057M26 0662057M32 0662057M34 0662057M38 0662057M42 0662057M43 0662057M46 0662057M50 0662057M54 0662057M58 0662057M62 0662057M68 0662057M70 0662057M74 0662057M76 0662057M78 0662057M82 0662057M83 0662057M84 0662057M86 0662057M88 0662057M90 0662057M91 0662057M92 0662057M93 0662057M98 0662057N03 0662057N06 0662057N07 0662057N09
0662057N35 0662057N39 0662057N47 0687874L02 0688783L01 0809084T38 0809084T40 0985622G01 0987636K03 0987636K05 0987796L01 0987816K02 0987816K04 0987817K01 0987817K02 0987850K04 0987984K01 0987984K02 0987837L02 0989958K01 2104801Z01 2104801Z08 2104801Z09 2104801Z11 2104801Z17 2109622N01 2113740F12 2113740F14 2113740F15 2113740F17 2113740F31 2113740F35 2113740F58 2113740F59 2113740F61 2113740F65 2113740F67 2113741F28 2113743E03 2113743E20 2113743F16 2113743L05 2113743L17 2113743L19 2113743L21 2113743L33 211374
2113743N14 2113743N16 2113743N18 2113743N19 2113743N20 2113743N24 2113743N26 2113743N27 2113743N28 2113743N30 2113743N34 2113743N36 2113743N38 2113743N40 2113743N42 2113743N44 2113743N50 2113743N52 2113743N54 2113928A01 2113928C03 2113928C04 2113928J08 2113928N01 2113928P04 2113928V08 2309121D10 2311049A58 2311049A89 2387328L01 2387328L02 2404554Z27 2409134J27 2409154M01 2409154M04 2409154M05 2409154M09 2409154M10 2409154M11 2409154M12 2409154M13 2409154M15 2409154M17 2409154M19 2409154M20 2409154M60 240915
2409646M95 2409646M96 2409646M97 2503778K07 2503778K12 2609827G10 2687960K03 2888196K01 2688402K03 2688402K04 2688403K02 2688403K04 2688404K03 2688404K04 2688686K03 2688686K04 2880001S07 2880001S10 3987522K02 3987522K03 3987955K01 3987955K02 3988742L01 3989006K01 3989006K03 3989013L01 3989013L02 4087635K01 4808612Y01 4809118D02 4809283D63 4809283D65 4809283D84 4809283D85 4809283D92 4809527E24 4809527E26 4809527E30 4809579E29 4809579E33 4809579E35 4809579E39 4809579E48 4809579E49 4809579E52 4809606E02 480961
4809939C35 4809939C39 4809940E02 4809948D12 4809948D13 4809948D18 4809995L05 4809995L10 4813833B10 4887611L01 5087951K01 5109509A36 5109509A39 5109522E52 5109522E53 5109522E73 5109522E74 5109572E38 5109730C38 5109730C39 5109730C47 5109730C48 5109731C32 5109817F31 5109817F45 5109817F50 5109841C63 5109879E50 5109879E62 5109879E73 5109879E82 5109879E83 5109879E91 5109923D50 5109944C42 5109962C20 5113814A15 5162852A33 5162852A59 5195015D07 5199443A01 5199471C03 5199470C03 5199491A01 5199494A01 5987947K01 598794
PT09LVLA03 CONN_J, PT51BTNA17 TNA17 PT51LVLA06 VLA06 PT51LVLA95 VLA95 PT51PLTA16 LTA16 SHORT_RES0402 SHORT CONNECTOR Patriot 13X13 PGA Socket FET Patriot 17X17 SHORT 51
V.60g - BLOCK DIAGRAM (pg. 1/2) 0 0 1 0 0 1 0 GSM DCS PCS 0 0 0 1 PCS 1 0 0 0 1 0 0 0 DCS_SW 1805-1880MHz FL101 2 1 V1 7 V3 16 DCS/PCS GSM 4 V2 2 9 12 FL100 CR200 24 18 3 2 4 13 925-960MHz 1 2,5 12 9 7 23 6 22 10 N_GSM_SEL N_DCS_SEL RX_EN GSM_EXC_SW N_DCS_SW FL104 1 20 C C 16 2,75V RF_V1 Q451 E B DM_CS 1 RF_IN 3,14 RF DET 2 4 19 DCS_PCS_PWR_CTL + INTEGR. + SAT. DET. 10 20 5 PAC COMP.
V.60g - BLOCK DIAGRAM (pg.
A 1 B C D E F G RF SCHEMATIC 2 3 4 5 6 7 8 9 10 11 53 H I J K L M N
A 1 B C D E F G AL SCHEMATIC SIDE 1 OF 2 2 3 4 5 6 7 8 9 10 11 54 H I J K L M N
A B C D E F G H AL SCHEMATIC SIDE 2 OF 2 1 2 3 4 5 6 7 8 9 10 11 55 I J K L M N
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Level III Service Manual 1 and 2 Index A99 6881038B35 Index A alert setting indicator 13 alert settings 14 antenna, removing and replacing 21 B battery function 15 gauge 15 removing 18 battery housing removing 18 battery level indicator 13 Index I identification 33 international mobile station equipment identity 34 mechanical serial number 33 product 1 IMEI 34 in use indicator 12 indicators alert setting 13 battery level 13 in use 12 menu 13 message waiting 13 roam 12 service indicator (status light) 1
Index V.
MOTOROLA, the Stylized M Logo, and all other trademarks indicated as such herein are trademarks of Motorola, Inc. ® Reg. U.S. Pat. & Tm. Off. TrueSync and Starfish are registered trademarks of Starfish, Inc., a wholly owned independent subsidiary of Motorola, Inc. All other product or service names are the property of their respective owners. 2001 Motorola, Inc. All rights reserved. Personal Communications Sector, 1500 Gateway Blvd. Boynton Beach, FL 33426-8292 Printed in U.S.A.
