Owner's manual

ManualsBrandsMountain Off Road ManualsFor the car7686-FWK2.5

ITEM: DESCRIPTION: SIZE: QTY: PART #

A BRACKET-PIVOT DS 1 7686-FWBDS

B BRACKET-PIVOT PS 1 7686-FWBPS

C-1 FRAME SPACER PLATE 3”X6”-1/4”2 HOLES 4 7686-FS

C-2 FRAME SPACER PLATE 3”X6”-1/8”2 HOLES 2 7686-TFS

D BOLT-BRACKET DS 7/16-14X1-1/2 2 15159

E BOLT-BRACKET PS 7/16-14X1-1/4 6 15157

F BOLT-BRACKET 5/8-11X2 2 15311

G NUT-BRACKET BOLT 5/8-11 4 37036

H BOLT-BRACKET 5/8-11X4 2 13319

I BOLT-SPRING 9/16-12X4-1/2 2 13271

J NUT-SPRING BOLT 9/16-12 2 37270

K TUBE-SPACER FRAME 7/8X1-7/8X.120 2 S107686

L WASHER-FLAT 7/16 SAE 12 33084

M WASHER-LOCK 7/16 SPLIT 4 33624

N NUT-SHACKLE HANGER 7/16-14Crimp Nut 4 37266

O WASHER-FLAT 9/16 SAE 4 33088

P WASHER-FLAT 5/8 SAE 8 33090

Q SHACKLE HANGER 2 FSH25

R SHACKLE HANGER BRACKET 2 7686-SHB

- INSTRUCTION SHEET 1 7686-FWK2.5

INSTALLATION INSTRUCTIONS FOR M.O.R.E.™ FULL WIDTH AXLE SHACKLE

REVERSAL SYSTEM (S.R.S.™) WITH 2.5” YJ SPRINGS.

PART # 7686-FWK2.5

THIS SYSTEM FITS 1976-1986 Jeep® CJ-5, CJ-7, CJ-8 VEHICLES.

Please read all instructions carefully (including terms-policies) before work is started on your vehi-

cle. Familiarize your self with all components in this system. These instructions will refer to all

items by letter not description. In addition to basic hand tools, the following specialty tools are

needed to perform this installation: Welder (220Volt Recommended), Oxy/Acetylene cutting torch,

grinder, floor jack, jack stands (4), torque wrench, 15/16” wrench & socket.

NOTES: SRS may not be compatible on Jeeps with Nerf Bars or any type of side bars that attach

to the frame at the point in which the shackles will be hung from.

Some aftermarket headers may cause interference with the SRS.

MOUNTAIN OFF ROAD ENTERPRISES LLC.

P O BOX 690, DELTA, COLORADO 81416

970-625-0500

E-mail: info@mountainoffroad.com

S.R.S.™ # 7686-FWK2.5 contains the following items:

7686– FWK2.5 PAGE 1

Summary of content (8 pages)

PAGE 1
MOUNTAIN OFF ROAD ENTERPRISES LLC. P O BOX 690, DELTA, COLORADO 81416 970-625-0500 E-mail: info@mountainoffroad.com INSTALLATION INSTRUCTIONS FOR M.O.R.E.™ FULL WIDTH AXLE SHACKLE REVERSAL SYSTEM (S.R.S.™) WITH 2.5” YJ SPRINGS. PART # 7686-FWK2.5 THIS SYSTEM FITS 1976-1986 Jeep® CJ-5, CJ-7, CJ-8 VEHICLES. Please read all instructions carefully (including terms-policies) before work is started on your vehicle. Familiarize your self with all components in this system.
PAGE 2
7686– FWK2.5 S.R.S.™ Contents B A R R Q Q K H H D I C-1 F E C-2 G M L J N P Notes: 7686– FWK2.
PAGE 3
7686-FWK2.5 S.R.S.™ - GENERAL INFORMATION: This system will fit Jeep® CJ vehicles with any engine. This system will lift the front of the Jeep® (1”-1.5”) over where it sits now. Before starting this installation, check the frame to make sure it is in good condition, is straight and has no excessive rust. Only install it on vehicles in good sound condition. This system will work with stock and most aftermarket bumpers, with or without a winch. Welding, cutting and grinding is required for installation.
PAGE 4
STEP 1: If your Jeep® is equipped with a winch, remove it’s mounting plate from the side plates. Remove the side plates from the frame. Remove the front bumper. Loosen but do not remove the two top bolts in the front frame crossmember that attach the steering box mounts to the crossmember. See figure 1. STEP 2: Raise and support the Jeep® with jack stands under each side of the frame behind the front springs. With the front suspension un-loaded (wheels off the ground about 3”) remove the tires/ wheels.
PAGE 5
STEP 8: Depending on your springs you may be able to now set the shackle angle at 60 degrees with the springs hanging ( No Weight ) and everything will be fine, See Figure 12 . We suggest that you do this as a starting point but once the hanger bracket has been clamped to the frame at the 60 degree angle you then apply weight to the springs.
PAGE 6
FIGURE 1 FIGURE 3a FIGURE 2 FIGURE 3b FIGURE 4 FIGURE 3c FIGURE 5 7686– FWK2.
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FIGURE 6 FIGURE 7 FIGURE 8 Figure 9 Figure 10a Figure 10b 7686– FWK2.
PAGE 8
31-1/4” axles , hanger positioned to this side. 31-1/2” axles , hanger positioned to this side. Figure 11 Figure 12 Figure 13 Figure 14 Weld bracket fully and along inside edge of frame. Figure 15 7686–FWK2.